A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis. Dick Morley is considered as the father of PLC as he had invented the first PLC, the Modicon 084, for General Motors in 1968.
Supervisory control and data acquisition (SCADA) is a control system architecture comprising computers, networked data communications and graphical user interfaces for high-level supervision of machines and processes. It also covers sensors and other devices, such as programmable logic controllers, which interface with process plant or machinery.
A distributed control system (DCS) is a computerised control system for a process or plant usually with many control loops, in which autonomous controllers are distributed throughout the system, but there is no central operator supervisory control. This is in contrast to systems that use centralized controllers; either discrete controllers located at a central control room or within a central computer. The DCS concept increases reliability and reduces installation costs by localising control functions near the process plant, with remote monitoring and supervision.
Modbus is a data communications protocol originally published by Modicon in 1979 for use with its programmable logic controllers (PLCs). Modbus has become a de facto standard communication protocol and is now a commonly available means of connecting industrial electronic devices.
IEC 61850 is an international standard defining communication protocols for intelligent electronic devices at electrical substations. It is a part of the International Electrotechnical Commission's (IEC) Technical Committee 57 reference architecture for electric power systems. The abstract data models defined in IEC 61850 can be mapped to a number of protocols. Current mappings in the standard are to Manufacturing Message Specification (MMS), GOOSE [see section 3, Terms and definitions, term 3.65 on page 14], SV or SMV, and soon to web services. In the previous version of the standard, GOOSE stood for "Generic Object Oriented Substation Event", but this old definition is still very common in IEC 61850 documentation. These protocols can run over TCP/IP networks or substation LANs using high speed switched Ethernet to obtain the necessary response times below four milliseconds for protective relaying.
Power-system automation is the act of automatically controlling the power system via instrumentation and control devices. Substation automation refers to using data from Intelligent electronic devices (IED), control and automation capabilities within the substation, and control commands from remote users to control power-system devices.
Distributed Network Protocol 3 (DNP3) is a set of communications protocols used between components in process automation systems. Its main use is in utilities such as electric and water companies. Usage in other industries is not common. It was developed for communications between various types of data acquisition and control equipment. It plays a crucial role in SCADA systems, where it is used by SCADA Master Stations, Remote Terminal Units (RTUs), and Intelligent Electronic Devices (IEDs). It is primarily used for communications between a master station and RTUs or IEDs. ICCP, the Inter-Control Center Communications Protocol, is used for inter-master station communications. Competing standards include the older Modbus protocol and the newer IEC 61850 protocol.
In the electric power industry, an intelligent electronic device (IED) is an integrated microprocessor-based controller of power system equipment, such as circuit breakers, transformers and capacitor banks.
Direct digital control is the automated control of a condition or process by a digital device (computer). Direct digital control takes a centralized network-oriented approach. All instrumentation is gathered by various analog and digital converters which use the network to transport these signals to the central controller. The centralized computer then follows all of its production rules and causes actions to be sent via the same network to valves, actuators, and other heating, ventilating, and air conditioning components that can be adjusted.
An industrial control system (ICS) is an electronic control system and associated instrumentation used for industrial process control. Control systems can range in size from a few modular panel-mounted controllers to large interconnected and interactive distributed control systems (DCSs) with many thousands of field connections. Control systems receive data from remote sensors measuring process variables (PVs), compare the collected data with desired setpoints (SPs), and derive command functions that are used to control a process through the final control elements (FCEs), such as control valves.
A control valve is a valve used to control fluid flow by varying the size of the flow passage as directed by a signal from a controller. This enables the direct control of flow rate and the consequential control of process quantities such as pressure, temperature, and liquid level.
In the field of Industrial Control Systems, the interfacing of various control components must provide means to coordinate the signals and commands sent between control modules. While tight coordination is desirable for discrete inputs and outputs, it is especially important in motion controls, where directing the movement of individual axes of motion must be precisely coordinated so that the motion of the entire system follows a desired path. Types of equipment requiring such coordination include metal cutting machine tools, metal forming equipment, assembly machinery, packaging machinery, robotics, printing machinery and material handling equipment. The Sercos interface is a globally standardized open digital interface for the communication between industrial controls, motion devices (drives) and input output devices (I/O). Sercos I and II are standardized in IEC 61491 and EN 61491. Sercos III is specified in standards IEC 61800-7; IEC 61784-1, -2, -3 and IEC 61158. Sercos is designed to provide hard real-time, high performance communications between industrial motion controls and digital servo drives.
A sequence of events recorder (SER) is an intelligent standalone microprocessor based system, which monitors external inputs and records the time and sequence of the changes. They usually have an external time source such as a GPS or radio clock. When wired inputs change state, the time and state of each change is recorded.
In utility and industrial electric power transmission and distribution systems, a numerical relay is a computer-based system with software-based protection algorithms for the detection of electrical faults. Such relays are also termed as microprocessor type protective relays. They are functional replacements for electro-mechanical protective relays and may include many protection functions in one unit, as well as providing metering, communication, and self-test functions.
IEC 60870 part 6 in electrical engineering and power system automation, is one of the IEC 60870 set of standards which define systems used for telecontrol in electrical engineering and power system automation applications. The IEC Technical Committee 57 have developed part 6 to provide a communication profile for sending basic telecontrol messages between two systems which is compatible with ISO standards and ITU-T recommendations.
IEC 60870 part 5 is one of the IEC 60870 set of standards which define systems used for telecontrol in electrical engineering and power system automation applications. Part 5 provides a communication profile for sending basic telecontrol messages between two systems, which uses permanent directly connected data circuits between the systems. The IEC Technical Committee 57 have developed a protocol standard for telecontrol, teleprotection, and associated telecommunications for electric power systems. The result of this work is IEC 60870-5. Five documents specify the base IEC 60870-5:
TRAME was the name of the second computer network in the world similar to the internet to be used in an electric utility. Like the internet, the base technology was packet switching; it was developed by the electric utility ENHER in Barcelona. It was deployed by the same utility, first in Catalonia and Aragón, Spain, and later in other places. Its development started in 1974 and the first routers, called nodes at that time, were deployed by 1978. The network was in operation until 2016 with successive technological software and hardware updates.
IO-Link is a short distance, bi-directional, digital, point-to-point, wired, industrial communications networking standard used for connecting digital sensors and actuators to either a type of industrial fieldbus or a type of industrial Ethernet. Its objective is to provide a technological platform that enables the development and use of sensors and actuators that can produce and consume enriched sets of data that in turn can be used for economically optimizing industrial automated processes and operations. The technology standard is managed by the industry association Profibus and Profinet International.
SATEC is a developer and manufacturer of specialty solutions for power measurement and power quality monitoring. The company's range of products includes traditional 3-phase power meters for real-time power measurement and data-logging, revenue meters, power quality analyzers and a software suite for energy management and billing.
