Reversible-deactivation radical polymerization

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IUPAC definition

Chain polymerization, propagated by radicals that are deactivated reversibly, bringing them into active/dormant equilibria of which there might be more than one. [1]
See also reversible-deactivation polymerization RDP.

Contents

In polymer chemistry, reversible-deactivation radical polymerizations (RDRPs) are members of the class of reversible-deactivation polymerizations which exhibit much of the character of living polymerizations, but cannot be categorized as such as they are not without chain transfer or chain termination reactions. [2] [3] Several different names have been used in literature, which are:

Though the term "living" radical polymerization was used in early days, it has been discouraged by IUPAC, because radical polymerization cannot be a truly living process due to unavoidable termination reactions between two radicals. The commonly-used term controlled radical polymerization is permitted, but reversible-deactivation radical polymerization or controlled reversible-deactivation radical polymerization (RDRP) is recommended.

History and character

RDRP – sometimes misleadingly called 'free' radical polymerization – is one of the most widely used polymerization processes since it can be applied

The steady-state concentration of the growing polymer chains is 10−7 M by order of magnitude, and the average life time of an individual polymer radical before termination is about 5–10 s. A drawback of the conventional radical polymerization is the limited control of chain architecture, molecular weight distribution, and composition. In the late 20th century it was observed that when certain components were added to systems polymerizing by a chain mechanism they are able to react reversibly with the (radical) chain carriers, putting them temporarily into a 'dormant' state. [4] [5] This had the effect of prolonging the lifetime of the growing polymer chains (see above) to values comparable with the duration of the experiment. At any instant most of the radicals are in the inactive (dormant) state, however, they are not irreversibly terminated (‘dead’). Only a small fraction of them are active (growing), yet with a fast rate of interconversion of active and dormant forms, faster than the growth rate, the same probability of growth is ensured for all chains, i.e., on average, all chains are growing at the same rate. Consequently, rather than a most probable distribution, the molecular masses (degrees of polymerization) assume a much narrower Poisson distribution, and a lower dispersity prevails.

IUPAC also recognizes the alternative name, ‘controlled reversible-deactivation radical polymerization’ as acceptable, "provided the controlled context is specified, which in this instance comprises molecular mass and molecular mass distribution." These types of radical polymerizations are not necessarily ‘living’ polymerizations, since chain termination reactions are not precluded". [1] [2] [3]

The adjective ‘controlled’ indicates that a certain kinetic feature of a polymerization or structural aspect of the polymer molecules formed is controlled (or both). The expression ‘controlled polymerization’ is sometimes used to describe a radical or ionic polymerization in which reversible-deactivation of the chain carriers is an essential component of the mechanism and interrupts the propagation that secures control of one or more kinetic features of the polymerization or one or more structural aspects of the macromolecules formed, or both. The expression ‘controlled radical polymerization’ is sometimes used to describe a radical polymerization that is conducted in the presence of agents that lead to e.g. atom-transfer radical polymerization (ATRP), nitroxide-(aminoxyl) mediated polymerization (NMP), or reversible-addition-fragmentation chain transfer (RAFT) polymerization. All these and further controlled polymerizations are included in the class of reversible-deactivation radical polymerizations. Whenever the adjective ‘controlled’ is used in this context the particular kinetic or the structural features that are controlled have to be specified.

Reversible-deactivation polymerization

There is a mode of polymerization referred to as reversible-deactivation polymerization which is distinct from living polymerization, despite some common features. Living polymerization requires a complete absence of termination reactions, whereas reversible-deactivation polymerization may contain a similar fraction of termination as conventional polymerization with the same concentration of active species. [1] Some important aspects of these are compared in the table:

Comparison of radical polymerization processes
PropertyStandard radical polymerizationLiving polymerizationReversible-deactivation polymerization
Concn. of initiating speciesFalls off only slowlyFalls off very rapidlyFalls off very rapidly
Concn. of chain carriers
(Number of growing chains)
Instantaneous steady state
(Bodenstein approximation applies)
decreasing throughout reaction
Constant throughout reactionConstant throughout reaction
Lifetime of growing chains~ 10−3 sSame as reaction durationSame as reaction duration
Main form of termination Radical combination or
radical disproportionation
Termination reactions are precludedTermination reactions are not precluded
Molar mass distribution Broad range
(Ð >=1.5),
Schulz-Zimm distribution
Narrow range(Ð <1.5),
Poisson distribution
Narrow range(Ð <1.5),
Poisson distribution
Dormant statesNoneRarePredominant

Common features

As the name suggests, the prerequisite of a successful RDRP is fast and reversible activation/deactivation of propagating chains. There are three types of RDRP; namely deactivation by catalyzed reversible coupling, deactivation by spontaneous reversible coupling and deactivation by degenerative transfer (DT). A mixture of different mechanisms is possible; e.g. a transition metal mediated RDRP could switch among ATRP, OMRP and DT mechanisms depending on the reaction conditions and reagents used.

In any RDRP processes, the radicals can propagate with the rate coefficient kp by addition of a few monomer units before the deactivation reaction occurs to regenerate the dormant species. Concurrently, two radicals may react with each other to form dead chains with the rate coefficient kt. The rates of propagation and termination between two radicals are not influenced by the mechanism of deactivation or the catalyst used in the system. Thus it is possible to estimate how fast a RDRP can be conducted with preserved chain end functionality? [6]

In addition, other chain breaking reactions such as irreversible chain transfer/termination reactions of the propagating radicals with solvent, monomer, polymer, catalyst, additives, etc. would introduce additional loss of chain end functionality (CEF). [7] The overall rate coefficient of chain breaking reactions besides the direct termination between two radicals is represented as ktx.

Three types of mechanisms of RDRP.svg

In all RDRP methods, the theoretical number average molecular weight of obtained polymers, Mn, can be defined by following equation:

where Mm is the molecular weight of monomer; [M]0 and [M]t are the monomer concentrations at time 0 and time t; [R-X]0 is the initial concentration of the initiator.

Besides the designed molecular weight, a well controlled RDRP should give polymers with narrow molecular distributions, which can be quantified by Mw/Mn values, and well preserved chain end functionalities.

Retention of Chain End Functionality in RDRP.svg

A well controlled RDRP process requires: 1) the reversible deactivation process should be sufficiently fast; 2) the chain breaking reactions which cause the loss of chain end functionalities should be limited; 3) properly maintained radical concentration; 4) the initiator should have proper activity.

Examples

Atom transfer radical polymerization (ATRP)

The initiator of the polymerization is usually an organohalogenid and the dormant state is achieved in a metal complex of a transition metal (‘radical buffer’). This method is very versatile but requires unconventional initiator systems that are sometimes poorly compatible with the polymerization media.

Nitroxide-mediated polymerization (NMP)

Given certain conditions a homolytic splitting of the C-O bond in alkoxylamines can occur and a stable 2-centre 3 electron N-O radical can be formed that is able to initiate a polymerization reaction. The preconditions for an alkoxylamine suitable to initiate a polymerization are bulky, sterically obstructive substituents on the secondary amine, and the substituent on the oxygen should be able to form a stable radical, e.g. benzyl.

Example of a reversible deactivation reaction ReversibleDeactivationReaction.png
Example of a reversible deactivation reaction

Reversible addition-fragmentation chain transfer (RAFT)

RAFT is one of the most versatile and convenient techniques in this context. The most common RAFT-processes are carried out in the presence of thiocarbonylthio compounds that act as radical buffers. While in ATRP and NMP reversible deactivation of propagating radical-radical reactions takes place and the dormant structures are a halo-compound in ATRP and the alkoxyamine in NMP, both being a sink for radicals and source at the same time and described by the corresponding equilibria. RAFT on the contrary, is controlled by chain-transfer reactions that are in a deactivation-activation equilibrium. Since no radicals are generated or destroyed an external source of radicals is necessary for initiation and maintenance of the propagation reaction.

Initiation step of a RAFT polymerization
Reversible chain transfer
RAFT ReversibleChainTransfer.png
Reinitiation step
Chain equilibration step
RAFT ChainEquilibration.png
Termination step

Catalytic chain transfer and cobalt mediated radical polymerization

Although not a strictly living form of polymerization catalytic chain transfer polymerization must be mentioned as it figures significantly in the development of later forms of living free radical polymerization. Discovered in the late 1970s in the USSR it was found that cobalt porphyrins were able to reduce the molecular weight during polymerization of methacrylates. Later investigations showed that the cobalt glyoxime complexes were as effective as the porphyrin catalysts and also less oxygen sensitive. Due to their lower oxygen sensitivity these catalysts have been investigated much more thoroughly than the porphyrin catalysts.

The major products of catalytic chain transfer polymerization are vinyl-terminated polymer chains. One of the major drawbacks of the process is that catalytic chain transfer polymerization does not produce macromonomers but instead produces addition fragmentation agents. When a growing polymer chain reacts with the addition fragmentation agent the radical end-group attacks the vinyl bond and forms a bond. However, the resulting product is so hindered that the species undergoes fragmentation, leading eventually to telechelic species.

These addition fragmentation chain transfer agents do form graft copolymers with styrenic and acrylate species however they do so by first forming block copolymers and then incorporating these block copolymers into the main polymer backbone.

While high yields of macromonomers are possible with methacrylate monomers, low yields are obtained when using catalytic chain transfer agents during the polymerization of acrylate and stryenic monomers. This has been seen to be due to the interaction of the radical centre with the catalyst during these polymerization reactions.

The reversible reaction of the cobalt macrocycle with the growing radical is known as cobalt carbon bonding and in some cases leads to living polymerization reactions.

Iniferter polymerization

An iniferter is a chemical compound that simultaneously acts as initiator, transfer agent, and terminator (hence the name ini-fer-ter) in controlled free radical iniferter polymerizations, the most common is the dithiocarbamate type. [8] [9]

Iodine-transfer polymerization (ITP)

Iodine-transfer polymerization (ITP, also called ITRP), developed by Tatemoto and coworkers in the 1970s [10] gives relatively low polydispersities for fluoroolefin polymers. While it has received relatively little academic attention, this chemistry has served as the basis for several industrial patents and products and may be the most commercially successful form of living free radical polymerization. [11] It has primarily been used to incorporate iodine cure sites into fluoroelastomers.

The mechanism of ITP involves thermal decomposition of the radical initiator (typically persulfate), generating the initiating radical In•. This radical adds to the monomer M to form the species P1•, which can propagate to Pm•. By exchange of iodine from the transfer agent R-I to the propagating radical Pm• a new radical R• is formed and Pm• becomes dormant. This species can propagate with monomer M to Pn•. During the polymerization exchange between the different polymer chains and the transfer agent occurs, which is typical for a degenerative transfer process.

Iodine transfer RP.png

Typically, iodine transfer polymerization uses a mono- or diiodo-perfluoroalkane as the initial chain transfer agent. This fluoroalkane may be partially substituted with hydrogen or chlorine. The energy of the iodine-perfluoroalkane bond is low and, in contrast to iodo-hydrocarbon bonds, its polarization small. [12] Therefore, the iodine is easily abstracted in the presence of free radicals. Upon encountering an iodoperfluoroalkane, a growing poly(fluoroolefin) chain will abstract the iodine and terminate, leaving the now-created perfluoroalkyl radical to add further monomer. But the iodine-terminated poly(fluoroolefin) itself acts as a chain transfer agent. As in RAFT processes, as long as the rate of initiation is kept low, the net result is the formation of a monodisperse molecular weight distribution.

Use of conventional hydrocarbon monomers with iodoperfluoroalkane chain transfer agents has been described. [13] The resulting molecular weight distributions have not been narrow since the energetics of an iodine-hydrocarbon bond are considerably different from that of an iodine-fluorocarbon bond and abstraction of the iodine from the terminated polymer difficult. The use of hydrocarbon iodides has also been described, but again the resulting molecular weight distributions were not narrow. [14]

Preparation of block copolymers by iodine-transfer polymerization was also described by Tatemoto and coworkers in the 1970s. [15]

Although use of living free radical processes in emulsion polymerization has been characterized as difficult, [16] all examples of iodine-transfer polymerization have involved emulsion polymerization. Extremely high molecular weights have been claimed. [17]

Listed below are some other less described but to some extent increasingly important living radical polymerization techniques.

Selenium-centered radical-mediated polymerization

Diphenyl diselenide and several benzylic selenides have been explored by Kwon et al. as photoiniferters in polymerization of styrene and methyl methacrylate. Their mechanism of control over polymerization is proposed to be similar to the dithiuram disulfide iniferters. However, their low transfer constants allow them to be used for block copolymer synthesis but give limited control over the molecular weight distribution. [18]

Telluride-mediated polymerization (TERP)

Telluride-mediated polymerization or TERP first appeared to mainly operate under a reversible chain transfer mechanism by homolytic substitution under thermal initiation. However, in a kinetic study it was found that TERP predominantly proceeds by degenerative transfer rather than 'dissociation combination'. [19]

TeMRP.png

Alkyl tellurides of the structure Z-X-R, were Z=methyl and R= a good free radical leaving group, give the better control for a wide range of monomers, phenyl tellurides (Z=phenyl) giving poor control. Polymerization of methyl methacrylates are only controlled by ditellurides. The importance of X to chain transfer increases in the series O<S<Se<Te, makes alkyl tellurides effective in mediating control under thermally initiated conditions and the alkyl selenides and sulfides effective only under photoinitiated polymerization.

Stibine-mediated polymerization

More recently Yamago et al. reported stibine-mediated polymerization, using an organostibine transfer agent with the general structure Z(Z')-Sb-R (where Z= activating group and R= free radical leaving group). A wide range of monomers (styrenics, (meth)acrylics and vinylics) can be controlled, giving narrow molecular weight distributions and predictable molecular weights under thermally initiated conditions. [20] [21] Yamago has also published a patent indicating that bismuth alkyls can also control radical polymerizations via a similar mechanism.

Copper mediated polymerization

More reversible-deactivation radical polymerizations are known to be catalysed by copper.

Related Research Articles

In polymer chemistry, living polymerization is a form of chain growth polymerization where the ability of a growing polymer chain to terminate has been removed. This can be accomplished in a variety of ways. Chain termination and chain transfer reactions are absent and the rate of chain initiation is also much larger than the rate of chain propagation. The result is that the polymer chains grow at a more constant rate than seen in traditional chain polymerization and their lengths remain very similar. Living polymerization is a popular method for synthesizing block copolymers since the polymer can be synthesized in stages, each stage containing a different monomer. Additional advantages are predetermined molar mass and control over end-groups.

In polymer chemistry, emulsion polymerization is a type of radical polymerization that usually starts with an emulsion incorporating water, monomers, and surfactants. The most common type of emulsion polymerization is an oil-in-water emulsion, in which droplets of monomer are emulsified in a continuous phase of water. Water-soluble polymers, such as certain polyvinyl alcohols or hydroxyethyl celluloses, can also be used to act as emulsifiers/stabilizers. The name "emulsion polymerization" is a misnomer that arises from a historical misconception. Rather than occurring in emulsion droplets, polymerization takes place in the latex/colloid particles that form spontaneously in the first few minutes of the process. These latex particles are typically 100 nm in size, and are made of many individual polymer chains. The particles are prevented from coagulating with each other because each particle is surrounded by the surfactant ('soap'); the charge on the surfactant repels other particles electrostatically. When water-soluble polymers are used as stabilizers instead of soap, the repulsion between particles arises because these water-soluble polymers form a 'hairy layer' around a particle that repels other particles, because pushing particles together would involve compressing these chains.

Chain-growth polymerization (AE) or chain-growth polymerisation (BE) is a polymerization technique where unsaturated monomer molecules add onto the active site on a growing polymer chain one at a time. There are a limited number of these active sites at any moment during the polymerization which gives this method its key characteristics.

<span class="mw-page-title-main">End group</span> Functional group at the extremity of an oligomer or other macromolecule

End groups are an important aspect of polymer synthesis and characterization. In polymer chemistry, they are functional groups that are at the very ends of a macromolecule or oligomer (IUPAC). In polymer synthesis, like condensation polymerization and free-radical types of polymerization, end-groups are commonly used and can be analyzed by nuclear magnetic resonance (NMR) to determine the average length of the polymer. Other methods for characterization of polymers where end-groups are used are mass spectrometry and vibrational spectrometry, like infrared and raman spectroscopy. These groups are important for the analysis of polymers and for grafting to and from a polymer chain to create a new copolymer. One example of an end group is in the polymer poly(ethylene glycol) diacrylate where the end-groups are circled.

In polymer chemistry, free-radical polymerization (FRP) is a method of polymerization by which a polymer forms by the successive addition of free-radical building blocks. Free radicals can be formed by a number of different mechanisms, usually involving separate initiator molecules. Following its generation, the initiating free radical adds (nonradical) monomer units, thereby growing the polymer chain.

In polymer chemistry, anionic addition polymerization is a form of chain-growth polymerization or addition polymerization that involves the polymerization of monomers initiated with anions. The type of reaction has many manifestations, but traditionally vinyl monomers are used. Often anionic polymerization involves living polymerizations, which allows control of structure and composition.

Atom transfer radical polymerization (ATRP) is an example of a reversible-deactivation radical polymerization. Like its counterpart, ATRA, or atom transfer radical addition, ATRP is a means of forming a carbon-carbon bond with a transition metal catalyst. Polymerization from this method is called atom transfer radical addition polymerization (ATRAP). As the name implies, the atom transfer step is crucial in the reaction responsible for uniform polymer chain growth. ATRP was independently discovered by Mitsuo Sawamoto and by Krzysztof Matyjaszewski and Jin-Shan Wang in 1995.

<span class="mw-page-title-main">Reversible addition−fragmentation chain-transfer polymerization</span>

Reversible addition−fragmentation chain-transfer or RAFT polymerization is one of several kinds of reversible-deactivation radical polymerization. It makes use of a chain-transfer agent (CTA) in the form of a thiocarbonylthio compound to afford control over the generated molecular weight and polydispersity during a free-radical polymerization. Discovered at the Commonwealth Scientific and Industrial Research Organisation (CSIRO) of Australia in 1998, RAFT polymerization is one of several living or controlled radical polymerization techniques, others being atom transfer radical polymerization (ATRP) and nitroxide-mediated polymerization (NMP), etc. RAFT polymerization uses thiocarbonylthio compounds, such as dithioesters, thiocarbamates, and xanthates, to mediate the polymerization via a reversible chain-transfer process. As with other controlled radical polymerization techniques, RAFT polymerizations can be performed under conditions that favor low dispersity and a pre-chosen molecular weight. RAFT polymerization can be used to design polymers of complex architectures, such as linear block copolymers, comb-like, star, brush polymers, dendrimers and cross-linked networks.

In polymer chemistry, chain termination is any chemical reaction that ceases the formation of reactive intermediates in a chain propagation step in the course of a polymerization, effectively bringing it to a halt.

In polymer chemistry, chain transfer is a polymerization reaction by which the activity of a growing polymer chain is transferred to another molecule:

Catalytic chain transfer (CCT) is a process that can be incorporated into radical polymerization to obtain greater control over the resulting products.

Cobalt based catalysts, when used in radical polymerization, have several main advantages especially in slowing down the reaction rate, allowing for the synthesis of polymers with peculiar properties. As starting the reaction does need a real radical initiator, the cobalt species is not the only used catalyst, it is a mediator. For this reason this type of reaction is referred to as cobalt mediated radical polymerization.

Living free radical polymerization is a type of living polymerization where the active polymer chain end is a free radical. Several methods exist. IUPAC recommends to use the term "reversible-deactivation radical polymerization" instead of "living free radical polymerization", though the two terms are not synonymous.

In polymer chemistry, cationic polymerization is a type of chain growth polymerization in which a cationic initiator transfers charge to a monomer, which then becomes reactive. This reactive monomer goes on to react similarly with other monomers to form a polymer. The types of monomers necessary for cationic polymerization are limited to alkenes with electron-donating substituents and heterocycles. Similar to anionic polymerization reactions, cationic polymerization reactions are very sensitive to the type of solvent used. Specifically, the ability of a solvent to form free ions will dictate the reactivity of the propagating cationic chain. Cationic polymerization is used in the production of polyisobutylene and poly(N-vinylcarbazole) (PVK).

In polymer chemistry, reversible-deactivation polymerization (RDP) is a form of polymerization propagated by chain carriers, some of which at any instant are held in a state of dormancy through an equilibrium process involving other species.

In polymer chemistry, degenerative chain transfer is a process that can occur in a radical polymerization whereby reactivity of active centres are changed, hence significantly influencing the molecular weight distribution of the resulting product.

<span class="mw-page-title-main">Graft polymer</span> Polymer with a backbone of one composite and random branches of another composite

In polymer chemistry, graft polymers are segmented copolymers with a linear backbone of one composite and randomly distributed branches of another composite. The picture labeled "graft polymer" shows how grafted chains of species B are covalently bonded to polymer species A. Although the side chains are structurally distinct from the main chain, the individual grafted chains may be homopolymers or copolymers. Graft polymers have been synthesized for many decades and are especially used as impact resistant materials, thermoplastic elastomers, compatibilizers, or emulsifiers for the preparation of stable blends or alloys. One of the better-known examples of a graft polymer is a component used in high impact polystyrene, consisting of a polystyrene backbone with polybutadiene grafted chains.

<span class="mw-page-title-main">Knotted polymers</span>

Single Chain Cyclized/Knotted Polymers are a new class of polymer architecture with a general structure consisting of multiple intramolecular cyclization units within a single polymer chain. Such a structure was synthesized via the controlled polymerization of multivinyl monomers, which was first reported in Dr. Wenxin Wang's research lab. These multiple intramolecular cyclized/knotted units mimic the characteristics of complex knots found in proteins and DNA which provide some elasticity to these structures. Of note, 85% of elasticity in natural rubber is due to knot-like structures within its molecular chain.
An intramolecular cyclization reaction is where the growing polymer chain reacts with a vinyl functional group on its own chain, rather than with another growing chain in the reaction system. In this way the growing polymer chain covalently links to itself in a fashion similar to that of a knot in a piece of string. As such, single chain cyclized/knotted polymers consist of many of these links, as opposed to other polymer architectures including branched and crosslinked polymers that are formed by two or more polymer chains in combination.

Copper-based reversible-deactivation radical polymerization(Cu-based RDRP) is a member of the class of reversible-deactivation radical polymerization. In this system, various copper species are employed as the transition-metal catalyst for reversible activation/deactivation of the propagating chains responsible for uniform polymer chain growth.

Catalyst transfer polymerization (CTP), or catalyst transfer polycondensation, is a type of living chain-growth polymerization that is used for synthesizing conjugated polymers. Benefits to using CTP over other methods are low polydispersity and control over number average molecular weight in the resulting polymers. Very few monomers have been demonstrated to undergo CTP.

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