Shock hardening

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Shock hardening is a process used to strengthen metals and alloys, wherein a shock wave produces atomic-scale defects in the material's crystalline structure. As in cold work, these defects interfere with the normal processes by which metallic materials yield (plasticity), making materials stiffer, but more brittle. When compared to traditional cold work, such an extremely rapid process results in a different class of defect, producing a much harder material for a given change in shape. If the shock wave applies too great a force for too long, however, the rarefaction front that follows it can form voids in the material due to hydrostatic tension, weakening the material and often causing it to spall. Since voids nucleate at large defects, such as oxide inclusions and grain boundaries, high-purity samples with a large grain size (especially single crystals) are able to withstand greater shock without spalling, and can therefore be made much harder.

Shock hardening has been observed in many contexts:

Explosive forging uses the detonation of a high explosive charge to create a shockwave. This effect is used to harden rail track cast components [1] and, coupled with the Misnay-Schardin effect, in the operation of explosively forged penetrators. Greater hardening can be achieved by using a lower quantity of an explosive with greater brisance, so that the force applied is greater but the material spends less time in hydrostatic tension.

Laser shock, similar to inertial confinement fusion, uses the ablation plume caused by a laser pulse to apply force to the laser's target. [2] The rebound from the expelled matter can create very high pressures, and the pulse length of lasers is often quite short, meaning that good hardening can be achieved with little risk of spallation. Surface effects can also be achieved by laser treatment, including amorphization.

Light-gas guns have been used to study shock hardening. Although too labor-intensive for widespread industrial application, they do provide a versatile research testbed. They allow precise control of both magnitude and profile of the shock wave through adjustments to the projectile's muzzle velocity and density profile, respectively. Studies of various projectile types have been crucial in overturning a prior theory that spallation occurs at a threshold of pressure, independent of time. Instead, experiments show longer-lasting shocks of a given magnitude produce more material damage.

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Related Research Articles

<span class="mw-page-title-main">Explosive</span> Substance that can explode

An explosive is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An explosive charge is a measured quantity of explosive material, which may either be composed solely of one ingredient or be a mixture containing at least two substances.

<span class="mw-page-title-main">Hydrostatic shock</span> Controversial theory in terminal ballistics

Hydrostatic shock is the controversial concept that a penetrating projectile can produce a pressure wave that causes "remote neural damage", "subtle damage in neural tissues" and "rapid incapacitating effects" in living targets. It has also been suggested that pressure wave effects can cause indirect bone fractures at a distance from the projectile path, although it was later demonstrated that indirect bone fractures are caused by temporary cavity effects.

<span class="mw-page-title-main">Shaped charge</span> Explosive with focused effect

A shaped charge is an explosive charge shaped to focus the effect of the explosive's energy. Different types of shaped charges are used for various purposes such as cutting and forming metal, initiating nuclear weapons, penetrating armor, or perforating wells in the oil and gas industry.

<span class="mw-page-title-main">Armour-piercing ammunition</span> Ammunition type designed to penetrate armour

Armour-piercing ammunition (AP) is a type of projectile designed to penetrate armour protection, most often including naval armour, body armour, vehicle armour.

A bunker buster is a type of munition that is designed to penetrate hardened targets or targets buried deep underground, such as military bunkers.

<span class="mw-page-title-main">High-explosive squash head</span> Ammunition type

A high-explosive squash head (HESH), in British terminology, or a high-explosive plastic/plasticized (HEP), in American terminology, is a type of explosive projectile with plastic explosive that conforms to the surface of a target before detonating, which improves the transfer of explosive energy to the target. Squash head projectiles are similar to high-explosive projectiles and are well suited to many of the same targets. However, while HESH projectiles are not armour-piercing, they can defeat armored targets by causing spall, which can injure or kill a vehicle's occupants or detonate some types of ammunition.

<span class="mw-page-title-main">Plasticity (physics)</span> Non-reversible deformation of a solid material in response to applied forces

In physics and materials science, plasticity is the ability of a solid material to undergo permanent deformation, a non-reversible change of shape in response to applied forces. For example, a solid piece of metal being bent or pounded into a new shape displays plasticity as permanent changes occur within the material itself. In engineering, the transition from elastic behavior to plastic behavior is known as yielding.

<span class="mw-page-title-main">Spall</span> Fragments broken off a larger solid body of material

Spall are fragments of a material that are broken off a larger solid body. It can be produced by a variety of mechanisms, including as a result of projectile impact, corrosion, weathering, cavitation, or excessive rolling pressure. Spalling and spallation both describe the process of surface failure in which spall is shed.

<span class="mw-page-title-main">Spallation</span> Physical process

Spallation is a process in which fragments of material (spall) are ejected from a body due to impact or stress. In the context of impact mechanics it describes ejection of material from a target during impact by a projectile. In planetary physics, spallation describes meteoritic impacts on a planetary surface and the effects of stellar winds and cosmic rays on planetary atmospheres and surfaces. In the context of mining or geology, spallation can refer to pieces of rock breaking off a rock face due to the internal stresses in the rock; it commonly occurs on mine shaft walls. In the context of anthropology, spallation is a process used to make stone tools such as arrowheads by knapping. In nuclear physics, spallation is the process in which a heavy nucleus emits numerous nucleons as a result of being hit by a high-energy particle, thus greatly reducing its atomic weight. In industrial processes and bioprocessing the loss of tubing material due to the repeated flexing of the tubing within a peristaltic pump is termed spallation.

<span class="mw-page-title-main">Work hardening</span> Strengthening a material through plastic deformation

In materials science, work hardening, also known as strain hardening, is the strengthening of a metal or polymer by plastic deformation. Work hardening may be desirable, undesirable, or inconsequential, depending on the context.

Precipitation hardening, also called age hardening or particle hardening, is a heat treatment technique used to increase the yield strength of malleable materials, including most structural alloys of aluminium, magnesium, nickel, titanium, and some steels, stainless steels, and duplex stainless steel. In superalloys, it is known to cause yield strength anomaly providing excellent high-temperature strength.

<span class="mw-page-title-main">Microstructure</span> Very small scale structure of material

Microstructure is the very small scale structure of a material, defined as the structure of a prepared surface of material as revealed by an optical microscope above 25× magnification. The microstructure of a material can strongly influence physical properties such as strength, toughness, ductility, hardness, corrosion resistance, high/low temperature behaviour or wear resistance. These properties in turn govern the application of these materials in industrial practice.

<span class="mw-page-title-main">Impact (mechanics)</span> Great force or shock applied over a short time period during a high-speed collision

In mechanics, an impact is when two bodies collide. During this collision, both bodies decelerate. The deceleration causes a high force or shock, applied over a short time period. A high force, over a short duration, usually causes more damage to both bodies than a lower force applied over a proportionally longer duration.

<span class="mw-page-title-main">Spaced armour</span> Armour with plates spaced a distanced apart

Armour with two or more plates spaced a distance apart falls under the category of spaced armour. Spaced armour can be sloped or unsloped. When sloped, it reduces the penetrating power of bullets and solid shot, as after penetrating each plate projectiles tend to tumble, deflect, deform, or disintegrate; spaced armour that is not sloped is generally designed to provide protection from explosive projectiles, which detonate before reaching the primary armour. Spaced armour is used on military vehicles such as tanks and combat bulldozers. In a less common application, it is used in some spacecraft that use Whipple shields.

<span class="mw-page-title-main">Rolling (metalworking)</span> Metal forming process

In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes. Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel, bar stock, and rails. Most steel mills have rolling mill divisions that convert the semi-finished casting products into finished products.

Laser peening (LP), or laser shock peening (LSP), is a surface engineering process used to impart beneficial residual stresses in materials. The deep, high-magnitude compressive residual stresses induced by laser peening increase the resistance of materials to surface-related failures, such as fatigue, fretting fatigue, and stress corrosion cracking. Laser shock peening can also be used to strengthen thin sections, harden surfaces, shape or straighten parts, break up hard materials, compact powdered metals and for other applications where high-pressure, short duration shock waves offer desirable processing results.

<span class="mw-page-title-main">Burnishing (metal)</span> Deformation of a metal surface due to friction

Burnishing is the plastic deformation of a surface due to sliding contact with another object. It smooths the surface and makes it shinier. Burnishing may occur on any sliding surface if the contact stress locally exceeds the yield strength of the material. The phenomenon can occur both unintentionally as a failure mode, and intentionally as part of a metalworking or manufacturing process. It is a squeezing operation under cold working.

The Statnamic load test is a type of test for assessing the load-carrying capacity of deep foundations which is faster and less expensive than the static load test. The Statnamic test was conceived in 1985, with the first prototype tests carried out in 1988 through collaboration between Berminghammer Foundation Equipment of Canada and TNO Building Research of the Netherlands. Guidance on rapid load pile testing can be found in: Methods for Axial Compressive Force Pulse (Rapid) Testing of Deep Foundations. Sanken D7383 - 08 Standard Test.

<span class="mw-page-title-main">Dilatancy (granular material)</span> Volume change of a granular material under shearing

In soil mechanics, dilatancy is the volume change observed in granular materials when they are subjected to shear deformations. This effect was first described scientifically by Osborne Reynolds in 1885/1886 and is also known as Reynolds dilatancy. It was brought into the field of geotechnical engineering by Peter Walter Rowe.

References

  1. The service life of frogs can be increased threefold when treated with this technique: Meyers, Marc A. (1994). Dynamic behavior of materials. New York: John Wiley. pp. 5, 382, 570. ISBN   978-0-471-58262-5.
  2. Goswami, Debkalpa; Munera, Juan C.; Pal, Aniket; Sadri, Behnam; Scarpetti, Caio Lui P. G.; Martinez, Ramses V. (2018-05-18). "Roll-to-Roll Nanoforming of Metals Using Laser-Induced Superplasticity". Nano Letters. 18 (6): 3616–3622. Bibcode:2018NanoL..18.3616G. doi:10.1021/acs.nanolett.8b00714. ISSN   1530-6984. PMID   29775318.