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Snubbing is a type of heavy well intervention performed on oil and gas wells. It involves running the BHA on a pipe string using a hydraulic workover rig. Unlike wireline or coiled tubing, the pipe is not spooled off a drum but made up and broken up while running in and pulling out, much like conventional drill pipe. Due to the large rigup, it is only used for the most demanding of operations when lighter intervention techniques do not offer the strength and durability. [1] The first snubbing unit was primarily designed to work in well control situations to "snub" drill pipe and or casing into, or out of, a well bore when conventional well killing methods could not be used. Unlike conventional drilling and completions operations, snubbing can be performed with the well still under pressure (not killed). When done so, it is called hydraulic workover. It can also be performed without having to remove the Christmas tree from the wellhead.
A snubbing rigup is a very tall structure. It consists of a hydraulically powered snubbing unit, which provides the force on a pipe, above a string of multi-layered pressure control components.
At the top of the snubbing unit is the basket, which serves as the control post for the rigup. Below the basket are the hydraulic jacks, which power the pipe into and out of the hole. It consists of two mechanisms for applying force to the pipe in either direction. Each mechanism consists of travelling and stationary slips. The travelling slips are used to move the pipe, while the stationary slips are used to hold the pipe while the travelling slips are repositioned between strokes.
Unlike coiled tubing or wireline, where the wire or tubing is always the same diameter allowing for a single unmoving primary barrier (stuffing box or stripper), snubbing uses a pipe, which will have an enlarged collar at the connection between the joints. Therefore, the pressure control system must be able to accommodate this variable diameter. The stripping rams accomplish this. The first stage of lowering a collar through the stripping system is to close the lower rams so as to seal off the mechanism above from wellbore pressure. The space between the rams can then be bled off allowing the upper rams to be opened. The collar can then pass through the opened upper rams. Once the collar is in between the rams, the upper rams are closed and pressure is equalised either side of the lower rams. The lower rams are then safely opened and the collar is lowered through the rams.
This process is repeated as successive collars are lowered into the well. When pulling out of hole, this procedure is reversed.
Another popular method of stripping tubulars in/out of a wellbore is with the use of an "Annular" Blow Out Preventer (BOP). An Annular BOP consists of a natural or synthetic rubber element with encased metal reinforcement sections. A hydraulic piston pushes the annular element up into a concaved cap which forces the element diameter to decrease in size. When the element diameter is closed sufficiently it forms a seal around the body of the pipe. The upset or larger diameter section of a pipe connection can be pulled or pushed through a closed annular element without damage and while still maintaining a gas tight seal.
Annular BOPs come in various sizes and pressure ratings and are ideal for lower pressure gas wells. Generally, the maximum pressure for stripping pipe through an annular is equal to 40% of the maximum static pressure rating dry or 60% if the pipe is lubricated as it is being stripped through the annular.
Because snubbing is normally done under pressure, initially, the weight of pipe in wellbore is less than the force due to the wellbore pressure. This is described as light-pipe: downward force is required on the pipe to force it in against resistance. Once a sufficient amount of pipe has been run into the hole, the weight becomes sufficient to overpower the wellbore pressure and the pipe naturally wants to fall in the hole; this is heavy-pipe. At this point, the snubbing mechanism is changed over to the one which provides upward force to hold the pipe and lower it controllably into the well.
When pulling out of hole, upward force is initially used to lift the pipe until the equilibrium point, henceforth downward force is used to prevent wellbore pressure from blowing the light-pipe out of hole.
The more complex method of pressure control, as compared to coiled tubing and wireline, naturally invites more opportunity for things to go wrong. One such peril was seen in June 2007 on the Shearwater platform. Snubbing was being used to clean out large pebble, which had entered the well through a collapsed liner. While pulling out of hole, one stripping ram was not opened sufficiently and a collar on the pipe string caught on the ram. The excessive force applied to the pipe caused it to break apart, dropping the string below the failure into the well. In the time it took to prepare to fish out the pipe, the pebbles in the process of being circulated out, settled on the pipe, preventing successful fishing.
Although problems such as the one described above can happen they are extremely rare and always avoidable. In the case above, adequate supervision could have prevented this dramatic consequence of operator error by limiting the hydraulic force allowable to be an applied to a level below what was required to part the pipe string.
Not all Snubbing units are large and time-consuming to rig up. In the Canadian oilfield many companies use small "Stand Alone" snubbing units which can be broken down and rigged up in less than 3hrs. These Units consist of 4 segments which can be placed onto 4 separate trucks. These 4 segments consist of the following:
PUMP TRUCK – The Engine of the truck is used to power the pump (which is a series of valves mounted behind the cab).
-----> The Pump truck has a trailer which is the MUD TANK
SNUBBING BASKET – Once again the trucks engine is used to power the unit's hydraulics. The Basket lies on the bed of the truck behind the cab.
ACCUMULATOR TRUCK – The Accumulator Unit (or Coomie) is run off a PTO that is connected to the trucks engine. The Coomie Unit also pulls a trailer.
------> The trailer off the Coomie Unit becomes the CATWALK and PIPE RACKS. ------> Mounted on the trailer is the TOOL SHED (or JUNK SKID – a small Shipping container full of tools), and also the LMS (Load Management System), which is used to support the weight of the basket while operational.
PICKER – The Picker, is a truck with a small crane (or Picker) on its back. This Picker is used to Rig up the basket. It also tows a trailer.
------> The trailer for the Picker is the DOGHOUSE. The Doghouse is then split into the TOILET BLOCK and OFFICE, and the GENERATORS (GEN-SETS) which provide electrical power to the rig.
These units are set up in such a fashion so as to be able to cope with the harsh roads and remote locations required in the Canadian winter.
Units varies in strength, there are 95K, 120K, 150K, 170K, 225K, 340K, 460K, 600K The number indicates their working strength in pulling force, and 150K means the unit is capable of pulling maximal 150000 pounds. This is based on the hydraulic force acting on the size of the unit's piston size. Also are there more complex special built unit to find as the CSU 160 a special build rig assist unit, and stand alone units like
An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve that is then mounted with an extraction device such as a pumpjack which allows extraction from the reserve. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in hard to reach areas, e.g., when creating offshore oil platforms. The process of modern drilling for wells first started in the 19th century, but was made more efficient with advances to oil drilling rigs during the 20th century.
In the oil and gas industry, the term wireline usually refers to the use of multi-conductor, single conductor or slickline cable, or "wireline", as a conveyance for the acquisition of subsurface petrophysical and geophysical data and the delivery of well construction services such as pipe recovery, perforating, plug setting and well cleaning and fishing. The subsurface geophysical and petrophysical information results in the description and analysis of subsurface geology, reservoir properties and production characteristics.
A drill string on a drilling rig is a column, or string, of drill pipe that transmits drilling fluid and torque to the drill bit. The term is loosely applied to the assembled collection of the smuggler pool, drill collars, tools and drill bit. The drill string is hollow so that drilling fluid can be pumped down through it and circulated back up the annulus.
Directional drilling is the practice of drilling non-vertical bores. It can be broken down into four main groups: oilfield directional drilling, utility installation directional drilling, directional boring, and surface in seam (SIS), which horizontally intersects a vertical bore target to extract coal bed methane.
Well control is the technique used in oil and gas operations such as drilling, well workover and well completion for maintaining the hydrostatic pressure and formation pressure to prevent the influx of formation fluids into the wellbore. This technique involves the estimation of formation fluid pressures, the strength of the subsurface formations and the use of casing and mud density to offset those pressures in a predictable fashion. Understanding pressure and pressure relationships is important in well control.
In geotechnical engineering, drilling fluid, also known as drilling mud, is used to aid the drilling of boreholes into the earth. Used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes, such as water wells.
A drilling rig is used to create a borehole or well in the earth's sub-surface, for example in order to extract natural resources such as gas or oil. During such drilling, data is acquired from the drilling rig sensors for a range of purposes such as: decision-support to monitor and manage the smooth operation of drilling; to make detailed records of the geologic formations penetrated by a borehole; to generate operations statistics and performance benchmarks such that improvements can be identified, and to provide well planners with accurate historical operations-performance data with which to perform statistical risk analysis for future well operations. The terms measurement while drilling (MWD), and logging while drilling (LWD) are not used consistently throughout the industry. Although these terms are related, within the context of this section, the term measurement while drilling refers to directional-drilling measurements, e.g., for decision support for the wellbore path, while LWD refers to measurements concerning the geological formations penetrated while drilling.
A blowout preventer (BOP) is a specialized valve or similar mechanical device, used to seal, control and monitor oil and gas wells to prevent blowouts, the uncontrolled release of crude oil or natural gas from a well. They are usually installed in stacks of other valves.
Underbalanced drilling, or UBD, is a procedure used to drill oil and gas wells where the pressure in the wellbore is kept lower than the static pressure of the formation being drilled. As the well is being drilled, formation fluid flows into the wellbore and up to the surface. This is the opposite of the usual situation, where the wellbore is kept at a pressure above the formation to prevent formation fluid entering the well. In such a conventional "overbalanced" well, the invasion of fluid is considered a kick, and if the well is not shut-in it can lead to a blowout, a dangerous situation. In underbalanced drilling, however, there is a "rotating head" at the surface - essentially a seal that diverts produced fluids to a separator while allowing the drill string to continue rotating.
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A production packer is a standard component of the completion hardware of oil or gas wells used to provide a seal between the outside of the production tubing and the inside of the casing, liner, or wellbore wall.
Slickline refers to a single strand wire which is used to run a variety of tools down into the wellbore for several purposes. It is used during well drilling operations in the oil and gas industry. In general, it can also describe a niche of the industry that involves using a slickline truck or doing a slickline job. Slickline looks like a long, smooth, unbraided wire, often shiny, silver/chrome in appearance. It comes in varying lengths, according to the depth of wells in the area it is used up to 35,000 feet in length. It is used to lower and raise downhole tools used in oil and gas well maintenance to the appropriate depth of the drilled well.
Well completion is the process of making a well ready for production after drilling operations. This principally involves preparing the bottom of the hole to the required specifications, running in the production tubing and its associated down hole tools as well as perforating and stimulating as required. Sometimes, the process of running in and cementing the casing is also included. After a well has been drilled, should the drilling fluids be removed, the well would eventually close in upon itself. Casing ensures that this will not happen while also protecting the wellstream from outside incumbents, like water or sand.
Oilfield terminology refers to the jargon used by those working in fields within and related to the upstream segment of the petroleum industry. It includes words and phrases describing professions, equipment, and procedures specific to the industry. It may also include slang terms used by oilfield workers to describe the same.
A bottom hole assembly (BHA) is a component of a drilling rig. It is the lowest part of the drill string, extending from the bit to the drill pipe. The assembly can consist of drill collars, subs such as stabilisers, reamers, shocks, hole-openers, and the bit sub and bit.
Oil well control is the management of the dangerous effects caused by the unexpected release of formation fluid, such as natural gas and/or crude oil, upon surface equipment of oil or gas drilling rigs and escaping into the atmosphere. Technically, oil well control involves preventing the formation gas or fluid (hydrocarbons), usually referred to as kick, from entering into the wellbore during drilling or well interventions.
Pipe recovery is a specific wireline operation used in the oil and gas industry, when the drill string becomes stuck downhole. Stuck pipe prevents the drill rig from continuing operations. This results in costly downtime, ranging anywhere from $10,000-1,000,000 per day of downtime, therefore it is critical to resolve the problem as quickly as possible. Pipe recovery is the process by which the location of the stuck pipe is identified, and the free pipe is separated from the stuck pipe either by a backoff or a chemical cut. This allows fishing tools to subsequently be run down hole to latch onto and remove the stuck pipe.