In metallurgy, materials science and structural geology, subgrain rotation recrystallization is recognized as an important mechanism for dynamic recrystallisation. It involves the rotation of initially low-angle sub-grain boundaries until the mismatch between the crystal lattices across the boundary is sufficient for them to be regarded as grain boundaries. [1] [2] This mechanism has been recognized in many minerals (including quartz, calcite, olivine, pyroxenes, micas, feldspars, halite, garnets and zircons) and in metals (various magnesium, aluminium and nickel alloys). [3] [4] [5]
In metals and minerals, grains are ordered structures in different crystal orientations. Subgrains are defined as grains that are oriented at a < 10–15 degree angle at the grain boundary, making it a low-angle grain boundary (LAGB). Due to the relationship between the energy versus the number of dislocations at the grain boundary, there is a driving force for fewer high-angle grain boundaries (HAGB) to form and grow instead of a higher number of LAGB. The energetics of the transformation depend on the interfacial energy at the boundaries, the lattice geometry (atomic and planar spacing, structure [i.e. FCC/BCC/HCP] of the material, and the degrees of freedom of the grains involved (misorientation, inclination). The recrystallized material has less total grain boundary area, which means that failure via brittle fracture along the grain boundary is less probable.
Subgrain rotation recrystallization is a type of continuous dynamic recrystallization. Continuous dynamic recrystallization involves the evolution of low-angle grains into high-angle grains, increasing their degree of misorientation. [6] One mechanism could be the migration and agglomeration of like-sign dislocations in the LAGB, followed by grain boundary shearing. [7] The transformation occurs when the subgrain boundaries contain small precipitates, which pin them in place. As the subgrain boundaries absorb dislocations, the subgrains transform into grains by rotation, instead of growth. This process generally occurs at elevated temperatures, which allows dislocations to both glide and climb; at low temperatures, dislocation movement is more difficult and the grains are less mobile. [8]
By contrast, discontinuous dynamic recrystallization involves nucleation and growth of new grains, where due to increased temperature and/or pressure, new grains grow at high angles compared to the surrounding grains.
Grain strength generally follows the Hall–Petch relation, which states that material strength decreases with the square root of the grain size. A higher number of smaller subgrains leads to a higher yield stress, and so some materials may be purposefully manufactured to have many subgrains, and in this case subgrain rotation recrystallization should be avoided.
Precipitates may also form in grain boundaries. It has been observed that precipitates in subgrain boundaries grow in a more elongated shape parallel to the adjacent grains, whereas precipitates in HAGB are blockier. This difference in aspect ratio may provide different strengthening effects to the material; long plate-like precipitates in the LAGB may delaminate and cause brittle failure under stress. Subgrain rotation recrystallization reduces the number of LAGB, thus reducing the number of flat, long precipitates, and also reducing the number of available pathways for this brittle failure.
Different grains and their orientations can be observed using scanning electron microscope (SEM) techniques such as electron backscatter diffraction (EBSD) or polarized optical microscopy (POM). Samples are initially cold- or hot-rolled to introduce a high degree of dislocation density, and then deformed at different strain rates so that dynamic recrystallization occurs. The deformation may be in the form of compression, tension, or torsion. [6] The grains elongate in the direction of applied stress and the misorientation angle of subgrain boundaries increases. [8]
Ductility refers to the ability of a material to sustain significant plastic deformation before fracture. Plastic deformation is the permanent distortion of a material under applied stress, as opposed to elastic deformation, which is reversible upon removing the stress. Ductility is a critical mechanical performance indicator, particularly in applications that require materials to bend, stretch, or deform in other ways without breaking. The extent of ductility can be quantitatively assessed using the percent elongation at break, given by the equation:
High-strength low-alloy steel (HSLA) is a type of alloy steel that provides better mechanical properties or greater resistance to corrosion than carbon steel. HSLA steels vary from other steels in that they are not made to meet a specific chemical composition but rather specific mechanical properties. They have a carbon content between 0.05 and 0.25% to retain formability and weldability. Other alloying elements include up to 2.0% manganese and small quantities of copper, nickel, niobium, nitrogen, vanadium, chromium, molybdenum, titanium, calcium, rare-earth elements, or zirconium. Copper, titanium, vanadium, and niobium are added for strengthening purposes. These elements are intended to alter the microstructure of carbon steels, which is usually a ferrite-pearlite aggregate, to produce a very fine dispersion of alloy carbides in an almost pure ferrite matrix. This eliminates the toughness-reducing effect of a pearlitic volume fraction yet maintains and increases the material's strength by refining the grain size, which in the case of ferrite increases yield strength by 50% for every halving of the mean grain diameter. Precipitation strengthening plays a minor role, too. Their yield strengths can be anywhere between 250–590 megapascals (36,000–86,000 psi). Because of their higher strength and toughness HSLA steels usually require 25 to 30% more power to form, as compared to carbon steels.
In materials science, creep is the tendency of a solid material to undergo slow deformation while subject to persistent mechanical stresses. It can occur as a result of long-term exposure to high levels of stress that are still below the yield strength of the material. Creep is more severe in materials that are subjected to heat for long periods and generally increases as they near their melting point.
In materials science, a dislocation or Taylor's dislocation is a linear crystallographic defect or irregularity within a crystal structure that contains an abrupt change in the arrangement of atoms. The movement of dislocations allow atoms to slide over each other at low stress levels and is known as glide or slip. The crystalline order is restored on either side of a glide dislocation but the atoms on one side have moved by one position. The crystalline order is not fully restored with a partial dislocation. A dislocation defines the boundary between slipped and unslipped regions of material and as a result, must either form a complete loop, intersect other dislocations or defects, or extend to the edges of the crystal. A dislocation can be characterised by the distance and direction of movement it causes to atoms which is defined by the Burgers vector. Plastic deformation of a material occurs by the creation and movement of many dislocations. The number and arrangement of dislocations influences many of the properties of materials.
Work hardening, also known as strain hardening, is the process by which a material's load-bearing capacity (strength) increases during plastic (permanent) deformation. This characteristic is what sets ductile materials apart from brittle materials. Work hardening may be desirable, undesirable, or inconsequential, depending on the application.
In materials science, a grain boundary is the interface between two grains, or crystallites, in a polycrystalline material. Grain boundaries are two-dimensional defects in the crystal structure, and tend to decrease the electrical and thermal conductivity of the material. Most grain boundaries are preferred sites for the onset of corrosion and for the precipitation of new phases from the solid. They are also important to many of the mechanisms of creep. On the other hand, grain boundaries disrupt the motion of dislocations through a material, so reducing crystallite size is a common way to improve mechanical strength, as described by the Hall–Petch relationship.
Crystal twinning occurs when two or more adjacent crystals of the same mineral are oriented so that they share some of the same crystal lattice points in a symmetrical manner. The result is an intergrowth of two separate crystals that are tightly bonded to each other. The surface along which the lattice points are shared in twinned crystals is called a composition surface or twin plane.
Dynamic recrystallization (DRX) is a type of recrystallization process, found within the fields of metallurgy and geology. In dynamic recrystallization, as opposed to static recrystallization, the nucleation and growth of new grains occurs during deformation rather than afterwards as part of a separate heat treatment. The reduction of grain size increases the risk of grain boundary sliding at elevated temperatures, while also decreasing dislocation mobility within the material. The new grains are less strained, causing a decrease in the hardening of a material. Dynamic recrystallization allows for new grain sizes and orientation, which can prevent crack propagation. Rather than strain causing the material to fracture, strain can initiate the growth of a new grain, consuming atoms from neighboring pre-existing grains. After dynamic recrystallization, the ductility of the material increases.
Mylonite is a fine-grained, compact metamorphic rock produced by dynamic recrystallization of the constituent minerals resulting in a reduction of the grain size of the rock. Mylonites can have many different mineralogical compositions; it is a classification based on the textural appearance of the rock.
In fracture mechanics, intergranular fracture, intergranular cracking or intergranular embrittlement occurs when a crack propagates along the grain boundaries of a material, usually when these grain boundaries are weakened. The more commonly seen transgranular fracture occurs when the crack grows through the material grains. As an analogy, in a wall of bricks, intergranular fracture would correspond to a fracture that takes place in the mortar that keeps the bricks together.
In materials science, recrystallization is a process by which deformed grains are replaced by a new set of defect-free grains that nucleate and grow until the original grains have been entirely consumed. Recrystallization is usually accompanied by a reduction in the strength and hardness of a material and a simultaneous increase in the ductility. Thus, the process may be introduced as a deliberate step in metals processing or may be an undesirable byproduct of another processing step. The most important industrial uses are softening of metals previously hardened or rendered brittle by cold work, and control of the grain structure in the final product. Recrystallization temperature is typically 0.3–0.4 times the melting point for pure metals and 0.5 times for alloys.
In materials science, hardness is a measure of the resistance to localized plastic deformation, such as an indentation or a scratch (linear), induced mechanically either by pressing or abrasion. In general, different materials differ in their hardness; for example hard metals such as titanium and beryllium are harder than soft metals such as sodium and metallic tin, or wood and common plastics. Macroscopic hardness is generally characterized by strong intermolecular bonds, but the behavior of solid materials under force is complex; therefore, hardness can be measured in different ways, such as scratch hardness, indentation hardness, and rebound hardness. Hardness is dependent on ductility, elastic stiffness, plasticity, strain, strength, toughness, viscoelasticity, and viscosity. Common examples of hard matter are ceramics, concrete, certain metals, and superhard materials, which can be contrasted with soft matter.
Geometric Dynamic Recrystallization (GDR) is a recrystallization mechanism that has been proposed to occur in several metals and alloys, particularly aluminium, mainly at high temperatures and low strain rates. It is a variant of dynamic recrystallization.
In metallurgy, recovery is a process by which a metal or alloy's deformed grains can reduce their stored energy by the removal or rearrangement of defects in their crystal structure. These defects, primarily dislocations, are introduced by plastic deformation of the material and act to increase the yield strength of a material. Since recovery reduces the dislocation density, the process is normally accompanied by a reduction in a material's strength and a simultaneous increase in the ductility. As a result, recovery may be considered beneficial or detrimental depending on the circumstances.
In geology and materials science, a deformation mechanism is a process occurring at a microscopic scale that is responsible for deformation: changes in a material's internal structure, shape and volume. The process involves planar discontinuity and/or displacement of atoms from their original position within a crystal lattice structure. These small changes are preserved in various microstructures of materials such as rocks, metals and plastics, and can be studied in depth using optical or digital microscopy.
Methods have been devised to modify the yield strength, ductility, and toughness of both crystalline and amorphous materials. These strengthening mechanisms give engineers the ability to tailor the mechanical properties of materials to suit a variety of different applications. For example, the favorable properties of steel result from interstitial incorporation of carbon into the iron lattice. Brass, a binary alloy of copper and zinc, has superior mechanical properties compared to its constituent metals due to solution strengthening. Work hardening has also been used for centuries by blacksmiths to introduce dislocations into materials, increasing their yield strengths.
In materials science, grain-boundary strengthening is a method of strengthening materials by changing their average crystallite (grain) size. It is based on the observation that grain boundaries are insurmountable borders for dislocations and that the number of dislocations within a grain has an effect on how stress builds up in the adjacent grain, which will eventually activate dislocation sources and thus enabling deformation in the neighbouring grain as well. By changing grain size, one can influence the number of dislocations piled up at the grain boundary and yield strength. For example, heat treatment after plastic deformation and changing the rate of solidification are ways to alter grain size.
Quartz is the most abundant single mineral in the Earth's crust, and as such is present in a very large proportion of rocks both as primary crystals and as detrital grains in sedimentary and metamorphic rocks. Dynamic recrystallization is a process of crystal regrowth under conditions of stress and elevated temperature, commonly applied in the fields of metallurgy and materials science. Dynamic quartz recrystallization happens in a relatively predictable way with relation to temperature, and given its abundance quartz recrystallization can be used to easily determine relative temperature profiles, for example in orogenic belts or near intrusions.
Grain boundary sliding (GBS) is a material deformation mechanism where grains slide against each other. This occurs in polycrystalline material under external stress at high homologous temperature and low strain rate and is intertwined with creep. Homologous temperature describes the operating temperature relative to the melting temperature of the material. There are mainly two types of grain boundary sliding: Rachinger sliding, and Lifshitz sliding. Grain boundary sliding usually occurs as a combination of both types of sliding. Boundary shape often determines the rate and extent of grain boundary sliding.
Paleostress inversion refers to the determination of paleostress history from evidence found in rocks, based on the principle that past tectonic stress should have left traces in the rocks. Such relationships have been discovered from field studies for years: qualitative and quantitative analyses of deformation structures are useful for understanding the distribution and transformation of paleostress fields controlled by sequential tectonic events. Deformation ranges from microscopic to regional scale, and from brittle to ductile behaviour, depending on the rheology of the rock, orientation and magnitude of the stress, etc. Therefore, detailed observations in outcrops, as well as in thin sections, are important in reconstructing the paleostress trajectories.