Thinsulate is a brand of synthetic fiber thermal insulation used in clothing. The word is a portmanteau of the words thin and insulate, trademarked by 3M. [1] The material is made by the 3M Corporation and was first sold in 1979. [2] It was originally marketed as an inexpensive alternative to down; at the time, 3M claimed it was twice as warm as an equivalent amount of any natural material. [3] [4]
Originally designed for clothing, it later became popular as an acoustic damping material. [5] In 1997, 3M generated US$150 million in annual revenue from the product. [5] Its development originated from other microfibre products made by 3M. [6] It has been used in US army clothing since the mid 1980s. [7]
Thinsulate fibers are about 15 micrometres (0.00059 in) in diameter, [8] which is thinner than the polyester fibers normally used in insulation for clothing such as gloves or winter jackets. Advertising material suggests that Thinsulate is more effective due to the increased density of fibers with decreased size of fibers compared with more traditional insulation. [9] Like most insulation materials, the gaps between fibers not only reduce heat flow, but also allow moisture to escape. The insulation properties are beneficial for retaining some of the heat produced by the body for comfortable warmth while the moisture produced, most likely sweat, is supposed to evaporate. [10] It retains its insulating properties when wet. [11]
The thermal resistance R-value provided by Thinsulate products varies by the specific thickness and construction of the fabric. [12] Values (US units) range from 1.6 for 80-gram fabric to 2.9 for 200-gram fabric. [13] Thinsulate is considered "the warmest thin apparel insulation" available. In fact, when equal thicknesses are compared, it provides about 1½ times the warmth of down and about twice the warmth of other high-loft insulation materials. [14]
Material safety data sheets from the manufacturer show that different varieties of Thinsulate are made from different mixtures of polymers, but most are primarily polyethylene terephthalate or a mixture of polyethylene terephthalate and polypropylene. Other materials in some include polyethylene terephthalate-polyethylene isophthalate copolymer and acrylic.[ citation needed ]
Thinsulate is now used in the fabric roof of the convertible automobile, the Porsche Boxster. The extra layer not only reduces heat loss but has also reduced noise levels inside the car by 3 decibels. [15] It is also used in the roof of the Jaguar F-Type sports car. [16] It features in the upholstery of Saturn sedans, Ford F-150 pickups, Buick Park Avenues, and F-16 fighters. [5]
It is used in a wide variety of clothing products, such as footwear, gloves, hats, and coats. [17] [18] It became popular in outerwear jackets as early as 1985. [19] The fibers are thinner in diameter than polyester fibres, so the material is used as a waterproof synthetic alternative to down. [20]
In 2015 Thinsulate was named a recipient of an ISPO Award as a Top 10 Insulation. [21] [22]
Thermal insulation is the reduction of heat transfer between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with specially engineered methods or processes, as well as with suitable object shapes and materials.
Fiber is a natural or artificial substance that is significantly longer than it is wide. Fibers are often used in the manufacture of other materials. The strongest engineering materials often incorporate fibers, for example carbon fiber and ultra-high-molecular-weight polyethylene.
BoPET is a polyester film made from stretched polyethylene terephthalate (PET) and is used for its high tensile strength, chemical stability, dimensional stability, transparency reflectivity, and electrical insulation. When metallized, it has gas and moisture barrier properties. The film is "biaxially oriented", which means that the polymer chains are oriented parallel to the plane of the film, and therefore oriented in two axes. A variety of companies manufacture boPET and other polyester films under different brand names. In the UK and US, the best-known trade names are Mylar, Melinex, Lumirror and Hostaphan. It was the first biaxially oriented polymer to be manufactured on a mass commercial scale.
A thermoplastic, or thermosofteningplastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.
A sleeping bag is an insulated covering for a person, essentially a lightweight quilt that can be closed with a zipper or similar means to form a tube, which functions as lightweight, portable bedding in situations where a person is sleeping outdoors. It is also commonly used indoors for people who do not have beds or at sleepovers. Its primary purpose is to provide warmth and thermal insulation through its synthetic or down insulation. It also typically has a water-resistant or water-repellent cover that protects, to some extent, against wind chill and light precipitation, but a tent is usually used in addition to a sleeping bag, as it performs those functions better. The bottom surface also provides some cushioning, but a sleeping pad or camp cot is usually used in addition to that purpose. The bottom surface of a sleeping bag may be moderately water repellent, but a plastic tarp or groundsheet is often used to protect against moist ground.
Polyethylene terephthalate (or poly(ethylene terephthalate), PET, PETE, or the obsolete PETP or PET-P), is the most common thermoplastic polymer resin of the polyester family and is used in fibres for clothing, containers for liquids and foods, and thermoforming for manufacturing, and in combination with glass fibre for engineering resins.
In arctic or mountainous areas, the primary function of extreme cold weather clothing is to trap air as an insulator to prevent heat loss from the wearer's body. Secondary and necessary is to conduct water vapor away from the body to keep the insulating layers dry. A shell keeps the wind from disturbing the still air in the insulating layers. In warmer conditions, the shell protects from water intrusion.
Microfiber is synthetic fibre finer than one denier or decitex/thread, having a diameter of less than ten micrometers.
A comforter, also known as a doona in Australian English, or a continental quilt or duvet in British English, is a type of bedding made of two lengths of fabric or covering sewn together and filled with insulative materials for warmth, traditionally down or feathers, wool or cotton batting, silk, or polyester and other down alternative fibers. Like quilts, comforters are generally laid over a top bed sheet and used to cover the body during sleep. Duvets are another form of quilt, traditionally filled with feathers, though since the late 20th century often made of synthetic fibres or down alternatives.
Fake fur, also called faux fur, is a pile fabric engineered to have the appearance and warmth of fur. Fake fur can be made from a variety of materials, including polyester, nylon, or acrylic.
Polyester is a category of polymers that contain one or two ester linkages in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include some naturally occurring chemicals, such as those found in plants and insects. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. Synthetic polyesters are used extensively in clothing.
Nonwoven fabric or non-woven fabric is a fabric-like material made from staple fibre (short) and long fibres, bonded together by chemical, mechanical, heat or solvent treatment. The term is used in the textile manufacturing industry to denote fabrics, such as felt, which are neither woven nor knitted. Some non-woven materials lack sufficient strength unless densified or reinforced by a backing. In recent years, non-wovens have become an alternative to polyurethane foam.
Polar fleece is a soft fabric made from polyester that is napped and insulating.
Olefin fiber is a synthetic fiber made from a polyolefin, such as polypropylene or polyethylene. It is used in wallpaper, carpeting, ropes, and vehicle interiors.
Sportswear or activewear is athletic clothing, including footwear, worn for sports activity or physical exercise. Sport-specific clothing is worn for most sports and physical exercise, for practical, comfort or safety reasons.
Technical textiles are a category of textiles specifically engineered and manufactured to serve functional purposes beyond traditional apparel and home furnishing applications. These textiles are designed with specific performance characteristics and properties, making them suitable for various industrial, medical, automotive, aerospace, and other technical applications. Unlike conventional textiles used for clothing or decoration, technical textiles are optimized to offer qualities such as strength, durability, flame resistance, chemical resistance, moisture management, and other specialized functionalities to meet the specific needs of diverse industries and sectors.
Layered clothing is the wearing of multiple garments on top of each other, often for warmth.
The Extended Cold Weather Clothing System is a protective clothing system developed in the 1980s by the United States Army Natick Soldier Research, Development and Engineering Center, Natick, Massachusetts. The first generation ECWCS consisted of parka and trousers plus 20 other individual clothing, handwear, headwear and footwear items which are used in various combinations to meet the cold weather environmental requirements of the US military. The Extended Climate Warfighter Clothing System, or Gen III ECWCS, is designed to maintain adequate environmental protection in temperatures ranging between −60 and +40 °F.
PrimaLoft® is a brand of patented synthetic microfiber thermal insulation material that was developed for the United States Army in the 1980s. PrimaLoft is a registered trademark of PrimaLoft, Inc., the brand's parent company.
Textile performance, also known as fitness for purpose, is a textile's capacity to withstand various conditions, environments, and hazards, qualifying it for particular uses. The performance of textile products influences their appearance, comfort, durability, and protection.
The different textile applications require a different set of performance parameters. As a result, the specifications determine the level of performance of a textile product. Textile testing certifies the product's conformity to buying specification. It also describes product manufactured for non-aesthetic purposes, where fitness for purpose is the primary criterion. Engineering of high-performance fabrics presents a unique set of challenges.
If Thinsulate Insulation gets wet, it will still keep you warm. That's because Thinsulate Insulation retains its insulating ability in damp conditions. It absorbs less than one percent by weight of water, so it stays effective at keeping you warm-and it dries easily if it does become wet.
In 1979, 3M introduced a new synthetic insulation material called Thinsulate, which derived its name from the ability to provide warmth while remaining relatively thin. Thinsulate fibers are just 15 micrometers in diameter, which is substantially smaller than polyester, the material that is traditionally used as an insulating agent in outdoor clothing. Over the years, Thinsulate has found its way into boots and jackets, but is especially popular in glove and hats. The synthetic fibers are regarded as a high-performance alternative to down, in part because they are water resistant while remaining breathable too. Later iterations of Thinsulate included a flame-resistant version, a more waterproof alternative, and one that more closely mimics the properties of down.