PrimaLoft

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PrimaLoft
Company type Subsidiary
IndustryManufacturing
Founded1983
Headquarters,
United States
ProductsSynthetic Insulation & Performance Yarn
Parent PrimaLoft, Inc.
Website primaloft.com
A Primaloft insulated cycling gilet from adidas. Adidas belgements primaloft cycling gilet.jpg
A Primaloft insulated cycling gilet from adidas.

PrimaLoft® is a brand of patented synthetic microfiber thermal insulation material that was developed for the United States Army in the 1980s. PrimaLoft is a registered trademark of PrimaLoft, Inc., the brand's parent company.

Contents

PrimaLoft synthetic insulation is used in winter clothing, outerwear, gloves, sleeping bags, and footwear. [1] It is also used as a down alternative in pillows, comforters, and mattress toppers. [2]

In 2007, PrimaLoft introduced a product extension of yarn. The yarn is 100% polyester or a blend of 45% polyester fibers and 55% merino wool, and is used in socks, sweaters, base layers, and accessories intended mainly for outdoor wear. [3]

In 2010, PrimaLoft was the first maker of branded insulation to be recognized for compliance with the bluesign criteria for environmental effect. [4] In 2015, PrimaLoft was the largest global supplier of bluesign approved insulation. [5] There are several criteria that govern the use of the bluesign, which are designed to increase the productivity of resources while protecting the environment. [6]

The primary focus of PrimaLoft is to manufacture fabric base layers, mid-layers, outerwear, and accessories. [7]

History

In 1983 the U.S. Army Research Laboratory in Natick, MA approached PrimaLoft's former parent company Albany International Corp., a global advanced textile and material processing company, [8] to develop a water resistant synthetic alternative to goose down for use in military sleeping bags and clothing systems in variable environmental conditions. The U.S. Army was primarily interested in a synthetic insulation that would be comparable to goose down in weight, compressibility, and warmth, but also retain heat while in the presence of moisture. In 1985, United States Patent 4,588,635 for "synthetic down" was filed and ultimately approved in May 1986. This original non-woven insulation would eventually be renamed as PrimaLoft ONE. PrimaLoft was then established as a business subsidiary of Albany International Corp. in 1988 for commercialization.

In 1989, the first commercially available PrimaLoft insulated garment was manufactured by L.L.Bean. A 1990 New York Times article titled "Outdoor Wear: Sorting Out the Choices" featured statements by Edward Howell, then L.L. Bean's director of product development, describing PrimaLoft insulation as a high-loft synthetic alternative to down with similar performance dry, but superior performance wet. Since then, PrimaLoft has gone on to become a major supplier of high performance, technical insulation for the outdoor industry.

On June 29, 2012, PrimaLoft, Inc. completed the acquisition of the assets of PrimaLoft® from former parent Albany International Corp. The company then became a privately held company as a result of the transaction. [9] PrimaLoft, Inc. moved its headquarters to Latham, NY in December 2013.

In October, 2017, PrimaLoft, Inc. was acquired by an investor group led by private equity firm Victor Capital Partners, in partnership with Allstate's private equity group. [10]

PrimaLoft was introduced into new insulation product segments as follows:

Thermal performance

Wool has traditionally been regarded as a good material to use for cold, wet weather due to its ability to provide insulation when wet.[ citation needed ] In cold and dry areas, down provides warmth and comfort but it becomes a liability when it gets wet. The design goal of PrimaLoft was to create a fabric that would offer the same level of insulation effectiveness as down, even when wet.

The original patent filed for PrimaLoft insulation, known as "Synthetic Down" and filed in May 1986, describes a particular mix of synthetic microfibers and macrofibers that compares favorably to down. [11] It was proven to provide an equally efficient thermal barrier, be of equivalent density, possess similar compressional properties, have improved wetting and drying characteristics, and have superior loft retention when wet. [12] However, down still has a better weight to warmth performance when dry. [13]

Unlike down, PrimaLoft is able to retain 96% of its insulating capability when wet by maintaining its loft, and therefore is used in clothing and equipment intended to be used in cold, wet conditions, such as jackets, parkas, gloves, sleeping bags and footwear. [14] The warmth of clothing is influenced by the type of PrimaLoft used and its thickness, with thicker insulation trapping more heat.

Sustainable products

PrimaLoft first introduced a product containing post-consumer recycled content in 2007, meant for footwear applications.

In 2016, PrimaLoft introduced a synthetic insulation product for apparel containing 55% post-consumer recycled content. This application was first used by Patagonia in their Nano Puff line of products. [15]

In 2018, PrimaLoft announced three insulation products made from 100% post-consumer recycled content [16] and a synthetic insulation made from biodegradable fibers. [17]

Yarn

Products made of PrimaLoft Yarn are available in 100% polyester or a blend of 45% polyester and 55% merino wool, both of which provide high levels of thermal comfort and moisture management for the end user.[ citation needed ]

PrimaLoft was introduced into new yarn product segments as follows:

Fabrics

PrimaLoft has recently introduced a line of fabrics for the construction of base layers, mid-layers, outerwear and accessories. [18]

PrimaLoft fabrics are used by brands such as Athleta, Cotopaxi, Buff, Lands’ End and L.L. Bean.[ citation needed ]

Certifications

Third party testing and certification of Primaloft includes:

Care

According to the company website, PrimaLoft insulation products are machine washable in cold water and dryable on gentle cycle. Garments are recommended to be tumble dried in a home dryer at low temperatures, and the use of the extreme heats and caustic chemicals of dry cleaning, irons, and bleach detergents must be avoided. [19] Specific care instructions vary per garment.

Related Research Articles

<span class="mw-page-title-main">Sleeping bag</span> Insulated covering for a person

A sleeping bag is an insulated covering for a person, essentially a lightweight quilt that can be closed with a zipper or similar means to form a tube, which functions as lightweight, portable bedding in situations where a person is sleeping outdoors. It is also commonly used indoors for people who do not have beds or at sleepovers. Its primary purpose is to provide warmth and thermal insulation through its synthetic or down insulation. It also typically has a water-resistant or water-repellent cover that protects, to some extent, against wind chill and light precipitation, but a tent is usually used in addition to a sleeping bag, as it performs those functions better. The bottom surface also provides some cushioning, but a sleeping pad or camp cot is usually used in addition to that purpose. The bottom surface of a sleeping bag may be moderately water repellent, but a plastic tarp or groundsheet is often used to protect against moist ground.

<span class="mw-page-title-main">Polyethylene terephthalate</span> Polymer

Polyethylene terephthalate (or poly(ethylene terephthalate), PET, PETE, or the obsolete PETP or PET-P), is the most common thermoplastic polymer resin of the polyester family and is used in fibres for clothing, containers for liquids and foods, and thermoforming for manufacturing, and in combination with glass fibre for engineering resins.

Wood fibres are usually cellulosic elements that are extracted from trees and used to make materials including paper.

<span class="mw-page-title-main">Extreme cold weather clothing</span> Clothing for arctic or high altitude conditions

In arctic or mountainous areas, the primary function of extreme cold weather clothing is to trap air as an insulator to prevent heat loss from the wearer's body. Secondary and necessary is to conduct water vapor away from the body to keep the insulating layers dry. A shell keeps the wind from disturbing the still air in the insulating layers. In warmer conditions, the shell protects from water intrusion.

<span class="mw-page-title-main">Microfiber</span> Synthetic fiber

Microfiber is synthetic fibre finer than one denier or decitex/thread, having a diameter of less than ten micrometers.

<span class="mw-page-title-main">PET bottle recycling</span> Recycling of bottles made of polyethylene terephthalate

Although PET is used in several applications, as of 2022 only bottles are collected at a substantial scale. The main motivations have been either cost reduction or recycle content of retail goods. An increasing amount is recycled back into bottles, the rest goes into fibres, film, thermoformed packaging and strapping. After sorting, cleaning and grinding, 'bottle flake' is obtained, which is then processed by either:

<span class="mw-page-title-main">Comforter</span> Type of bedcover

A comforter, also known as a doona in Australian English, or a continental quilt or duvet in British English, is a type of bedding made of two lengths of fabric or covering sewn together and filled with insulative materials for warmth, traditionally down or feathers, wool or cotton batting, silk, or polyester and other down alternative fibers. Like quilts, comforters are generally laid over a top bed sheet and used to cover the body during sleep. Duvets are another form of quilt, traditionally filled with feathers, though since the late 20th century often made of synthetic fibres or down alternatives.

<span class="mw-page-title-main">Thinsulate</span> Brand of thermal insulation used in clothing

Thinsulate is a brand of synthetic fiber thermal insulation used in winter clothing. The word is a portmanteau of the words thin and insulate, trademarked by 3M. The material is made by the 3M Corporation and was first sold in 1979. It was originally marketed as an inexpensive alternative to down; at the time, 3M claimed it was twice as warm as an equivalent amount of any natural material.

<span class="mw-page-title-main">Nonwoven fabric</span> Sheet of fibers

Nonwoven fabric or non-woven fabric is a fabric-like material made from staple fibre (short) and long fibres, bonded together by chemical, mechanical, heat or solvent treatment. The term is used in the textile manufacturing industry to denote fabrics, such as felt, which are neither woven nor knitted. Some non-woven materials lack sufficient strength unless densified or reinforced by a backing. In recent years, non-wovens have become an alternative to polyurethane foam.

<span class="mw-page-title-main">Polar fleece</span> Insulating knitted polyester napped or pile fabric

Polar fleece is a soft fabric made from polyester that is napped and insulating.

Olefin fiber is a synthetic fiber made from a polyolefin, such as polypropylene or polyethylene. It is used in wallpaper, carpeting, ropes, and vehicle interiors.

<span class="mw-page-title-main">Fjällräven</span> Swedish company specialising in outdoor equipment

Fjällräven is a Swedish brand specialising in outdoor equipment—mostly clothing and luggage.

<span class="mw-page-title-main">Sportswear</span> Equipment and attire for physical activity

Sportswear or activewear is athletic clothing, including footwear, worn for sports activity or physical exercise. Sport-specific clothing is worn for most sports and physical exercise, for practical, comfort or safety reasons.

Layered clothing is the wearing of multiple garments on top of each other, often for warmth.

<span class="mw-page-title-main">Extended Cold Weather Clothing System</span> Protective clothing used by US Army

The Extended Cold Weather Clothing System is a protective clothing system developed in the 1980s by the United States Army Natick Soldier Research, Development and Engineering Center, Natick, Massachusetts. The first generation ECWCS consisted of parka and trousers plus 20 other individual clothing, handwear, headwear and footwear items which are used in various combinations to meet the cold weather environmental requirements of the US military. The Extended Climate Warfighter Clothing System, or Gen III ECWCS, is designed to maintain adequate environmental protection in temperatures ranging between −60 and +40 °F.

<span class="mw-page-title-main">Building insulation material</span> Insulation material

Building insulation materials are the building materials that form the thermal envelope of a building or otherwise reduce heat transfer.

<span class="mw-page-title-main">Sailing wear</span>

Sailing wear is a type of clothing for sailing. It protects the sailor from water and insulates the body on board a vessel.

Ventile, is a registered trademark used to brand a special high-quality woven cotton fabric first developed by scientists at the Shirley Institute in Manchester, England. Originally created to overcome a shortage of flax used for fire hoses and water buckets, its properties were also useful for pilots' immersion suits, but expensive and leaky if exposed to sweat or oils.

<span class="mw-page-title-main">Waxed cotton</span> Sturdy fabric waterproofed with wax

Waxed cotton is cotton impregnated with a paraffin or natural beeswax based wax, woven into or applied to the cloth. Popular from the 1920s to the mid-1950s, the product, which developed from the sailing industry in England and Scotland, became commonly used for waterproofing. It has been replaced by more modern materials but is still used by the country sports community. There are two main drawbacks: waxed fabric is not very breathable, and it tends to be heavier and bulkier than modern synthetic waterproof materials.

<span class="mw-page-title-main">Biodegradable athletic footwear</span>

Biodegradable athletic footwear is athletic footwear that uses biodegradable materials with the ability to compost at the end-of-life phase. Such materials include natural biodegradable polymers, synthetic biodegradable polymers, and biodegradable blends. The use of biodegradable materials is a long-term solution to landfill pollution that can significantly help protect the natural environment by replacing the synthetic, non-biodegradable polymers found in athletic footwear.

References

  1. "Brands using PrimaLoft". Archived from the original on 2010-07-17. Retrieved 2011-04-13.
  2. "PrimaLoft Home". Archived from the original on 2011-07-26. Retrieved 2011-04-13.
  3. "PrimaLoft YARN". Archived from the original on 2012-07-14. Retrieved 2012-07-02.
  4. "PrimaLoft Named First Branded Insulation Manufacturer to Obtain bluesign System Partner Status". Archived from the original on 2012-09-10. Retrieved 2011-04-13.
  5. "PrimaLoft, Inc. Confirmed As Largest Global Supplier of bluesign® Approved Insulations | Outdoor Industry Association". Outdoor Industry Association. Retrieved 2015-09-02.
  6. "bluesign® standard" . Retrieved 2012-07-02.
  7. "PrimaLoft®: Comfort for every moment". www.primaloft.com. Retrieved 2018-10-25.
  8. "Albany International Corp. History". Archived from the original on 2011-07-07. Retrieved 2011-04-13.
  9. "PrimaLoft Completes Sale" . Retrieved 2012-07-02.
  10. Inc., PrimaLoft. "PrimaLoft, Inc. Partners With Victor Capital Partners To Accelerate Its Growth Strategy". www.prnewswire.com (Press release). Retrieved 2018-10-25.{{cite press release}}: |last= has generic name (help)
  11. "US Patent 4,588,635" . Retrieved 2011-04-13.
  12. "US Patent 4,588,635" . Retrieved 2011-04-13.
  13. https://hikingandfishing.com/primaloft-vs-down-insulation/.{{cite web}}: Missing or empty |title= (help)
  14. "Brands using PrimaLoft". Archived from the original on 2010-07-17. Retrieved 2011-04-13.
  15. "PATAGONIA CHANGES THE NANO PUFF FOR GOOD WITH ALL-NEW PRIMALOFT GOLD INSULATION ECO". Patagonia Works. Retrieved 2018-10-25.
  16. "PrimaLoft, Inc. Elevates Sustainability and Performance with Debut of 100% Recycled Insulation Technologies". SNEWS. Retrieved 2018-10-25.
  17. "PrimaLoft, Inc. Debuts PrimaLoft® Bio, the First Synthetic Insulation Made from 100% Recycled, Biodegradable Fibers". PR Newswire (Press release). Retrieved 2018-10-25.
  18. "PrimaLoft®: Comfort for every moment". www.primaloft.com. Retrieved 2018-10-25.
  19. "PrimaLoft Care". Archived from the original on 2013-01-31. Retrieved 2011-07-02.

See also