Three-dimensional quartz phenolic (3DQP) [1] is a phenolic-based material composed of a quartz cloth material impregnated with a phenolic resin and hot-pressed. When cured, 3DQP can be machined in the same way as metals and is tough and fire-resistant. 3DQP is used for the manufacture of nuclear weapon re-entry vehicles (RV).
The quartz material 'hardens' the RV protecting the nuclear warhead against high-energy neutrons emitted by exo-atmospheric Anti-ballistic missile (ABM) bursts before re-entry. [2]
3DQP was first used on the British Chevaline improved front end (IFE) for the Royal Navy's UGM-27 Polaris system that was in service from 1982 to 1996, when it was replaced by Trident D5.
A licence to manufacture 3DQP in the US was acquired from the British Government and production was undertaken by AVCO, one of the two suppliers of US RVs, the other being General Electric. First production examples of the Chevaline ReBs were manufactured by AVCO, now part of Textron. Subsequently, production was undertaken in the UK at the Royal Ordnance Factory Burghfield using quartz material purchased from France. [3] Documents declassified in 2013 describe in some detail the process whereby a quartz two-dimensional cloth is hand woven from quartz threads with conventional wefts and warps within a stainless steel matrix before being impregnated under pressure with a phenolic resin. A third dimension was then woven through the cavities created by removal of the stainless steel matrix before these threads were impregnated with phenolic resin inside an autoclave pressurised at up to 2000 psi. The resulting material was then lathe-turned to the ReB profile, internally and externally. [4]
The supply by AVCO of test samples of 3DQP to France without UK permission caused friction between the British Government and AVCO, and action in the US courts by the British government. [5]
Bakelite, formally polyoxybenzylmethyleneglycolanhydride, is a thermosetting phenol formaldehyde resin, formed from a condensation reaction of phenol with formaldehyde. The first plastic made from synthetic components, it was developed by Leo Baekeland in Yonkers, New York, in 1907, and patented on December 7, 1909.
The UGM-27 Polaris missile was a two-stage solid-fueled nuclear-armed submarine-launched ballistic missile (SLBM). As the United States Navy's first SLBM, it served from 1961 to 1980.
The Resolution class was a class of four nuclear ballistic missile submarines (SSBN) built for the Royal Navy as part of the UK Polaris programme. Each submarine was armed with up to 16 UGM-27 Polaris A-3 nuclear missiles.
A multiple independently targetable reentry vehicle (MIRV) is an exoatmospheric ballistic missile payload containing several warheads, each capable of being aimed to hit a different target. The concept is almost invariably associated with intercontinental ballistic missiles carrying thermonuclear warheads, even if not strictly being limited to them. An intermediate case is the multiple reentry vehicle (MRV) missile which carries several warheads which are dispersed but not individually aimed. All nuclear-weapon states except Pakistan and North Korea are currently confirmed to have deployed MIRV missile systems.
The Vanguard class is a class of nuclear-powered ballistic missile submarines (SSBNs) in service with the Royal Navy. The class was introduced in 1994 as part of the Trident nuclear programme, and comprises four vessels: Vanguard, Victorious, Vigilant and Vengeance, built between 1986 and 1999 at Barrow-in-Furness by Vickers Shipbuilding and Engineering, now owned by BAE Systems. All four boats are based at HM Naval Base Clyde , 40 km (25 mi) west of Glasgow, Scotland.
Chevaline was a system to improve the penetrability of the warheads used by the British Polaris nuclear weapons system. Devised as an answer to the improved Soviet anti-ballistic missile defences around Moscow, the system increased the probability that at least one warhead would penetrate Moscow's anti-ballistic missile (ABM) defences, something which the Royal Navy's earlier UGM-27 Polaris re-entry vehicles (RVs) were thought to be unlikely to do.
In materials science, a thermosetting polymer, often called a thermoset, is a polymer that is obtained by irreversibly hardening ("curing") a soft solid or viscous liquid prepolymer (resin). Curing is induced by heat or suitable radiation and may be promoted by high pressure or mixing with a catalyst. Heat is not necessarily applied externally, and is often generated by the reaction of the resin with a curing agent. Curing results in chemical reactions that create extensive cross-linking between polymer chains to produce an infusible and insoluble polymer network.
Phenol formaldehyde resins (PF) are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commercial synthetic resins. They have been widely used for the production of molded products including billiard balls, laboratory countertops, and as coatings and adhesives. They were at one time the primary material used for the production of circuit boards but have been largely replaced with epoxy resins and fiberglass cloth, as with fire-resistant FR-4 circuit board materials.
The WE.177, originally styled as WE 177, and sometimes simply as WE177, was a series of tactical and strategic nuclear weapons with which the Royal Navy (RN) and the Royal Air Force (RAF) were equipped. It was the primary air-dropped nuclear weapon in the United Kingdom from the late 1960s into the 1990s.
Fibre-reinforced plastic is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass, carbon, aramid, or basalt. Rarely, other fibres such as paper, wood, boron, or asbestos have been used. The polymer is usually an epoxy, vinyl ester, or polyester thermosetting plastic, though phenol formaldehyde resins are still in use.
Polaris is a star, also known as the North Star.
Filament winding is a fabrication technique mainly used for manufacturing open (cylinders) or closed end structures. This process involves winding filaments under tension over a rotating mandrel. The mandrel rotates around the spindle while a delivery eye on a carriage traverses horizontally in line with the axis of the rotating mandrel, laying down fibers in the desired pattern or angle to the rotational axis. The most common filaments are glass or carbon and are impregnated with resin by passing through a bath as they are wound onto the mandrel. Once the mandrel is completely covered to the desired thickness, the resin is cured. Depending on the resin system and its cure characteristics, often the mandrel is autoclaved or heated in an oven or rotated under radiant heaters until the part is cured. Once the resin has cured, the mandrel is removed or extracted, leaving the hollow final product. For some products such as gas bottles, the 'mandrel' is a permanent part of the finished product forming a liner to prevent gas leakage or as a barrier to protect the composite from the fluid to be stored.
A countertop, also counter top, counter, benchtop, worktop or kitchen bench, bunker is a raised, firm, flat, and horizontal surface. They are built for work in kitchens or other food preparation areas, bathrooms or lavatories, and workrooms in general. The surface is frequently installed upon and supported by cabinets, positioned at an ergonomic height for the user and the particular task for which it is designed. A countertop may be constructed of various materials with different attributes of functionality, durability and aesthetics, and may have built-in appliances, or accessory items relative to the intended application.
The W47 was an American thermonuclear warhead used on the Polaris A-1 sub-launched ballistic missile system. Various models were in service from 1960 through the end of 1974. The warhead was developed by the Lawrence Radiation Laboratory between 1957 and 1960.
Pultrusion is a continuous process for manufacture of fibre-reinforced plastics with constant cross-section. The term is a portmanteau word, combining "pull" and "extrusion". As opposed to extrusion, which pushes the material, pultrusion pulls the material.
Carbon fiber-reinforced polymers, carbon-fibre-reinforced polymers, carbon-fiber-reinforced plastics, carbon-fiber reinforced-thermoplastic, also known as carbon fiber, carbon composite, or just carbon, are extremely strong and light fiber-reinforced plastics that contain carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and stiffness (rigidity) are required, such as aerospace, superstructures of ships, automotive, civil engineering, sports equipment, and an increasing number of consumer and technical applications.
AVCOAT 5026-39 is a NASA code for a specific ablative heat shield material created by Avco . It is an epoxy novolac resin with special additives in a fiberglass honeycomb matrix. In fabrication, the empty honeycomb is bonded to the primary structure and the resin is gunned into each cell individually.
ET.317 was a thermonuclear weapon of the British Royal Navy, developed for the UK version of the UGM-27 Polaris missile.
The United Kingdom's Polaris programme, officially named the British Naval Ballistic Missile System, provided its first submarine-based nuclear weapons system. Polaris was in service from 1968 to 1996.
Kate Pyne was an English historian working at the Atomic Weapons Establishment (AWE), Aldermaston. Her work there included the writing of technical history on various aspects of the British nuclear weapons programme from its earliest days to the present time. Prior to taking a degree in Modern History at Queen Mary and Westfield College, University of London, she worked for many years in the aircraft industry.