Bulk box

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Octagonal corrugated bulk box (octabin), with cover Octagonal Corrugated Bulk Box with Cover.svg
Octagonal corrugated bulk box (octabin), with cover

A bulk box, also known as a bulk bin, skid box, pallet box, bin box, gaylord, or octabin, is a pallet-size box used for storage and shipping of bulk or packaged goods. [1] Bulk boxes can be designed to hold many different types of items such as plastic pellets, watermelons, electronic components, and even liquids; some bulk boxes are stackable.

Contents

In the U.S. and Canada, the term gaylord is sometimes used for triplewall corrugated pallet boxes; this is due to the first bulk bins being manufactured by the original Gaylord Container Company of St. Louis [2] , which was acquired by Crown Zellerbach of San Francisco in 1955. [3] [4]

Construction

Bulk boxes are often made of corrugated fiberboard, either doublewall or triplewall. Many corrugated bulk boxes have covers. [2] The main body of some is similar to a half slotted container with flaps on the bottom; others have a separate base (similar to the cover) and a sleeve for side walls. Additional corrugated liners and box reinforcement are sometimes used to control bulging. [5] [6]

Wooden boxes are also used for bulk packaging; boxes made of aluminum and steel are common in heavy industry. Reusable plastic totes (molded or corrugated plastic) are used for some products and logistics chains.

For some products, inner plastic liners or bin bags are used to protect the contents. Sealed inner bags with integral valves are sometimes used for liquids. Most bulk boxes are recyclable, returnable, or reusable. Some styles of boxes fold (knock down) or come apart for easier return shipments.

Use

Humanitarian aid shipped in pallet boxes. Cover secured with strapping US Navy 080811-N-2821G-133 Culinary Specialist 2nd Class Paul Thomas, assigned to Commander, Task Force (CTF) 43, labels a box of Project Handclasp humanitarian aid supplies before storing it in the CTF-43 warehouse.jpg
Humanitarian aid shipped in pallet boxes. Cover secured with strapping
Reusable steel bins or racks for bulk products Reusable Steel Cage.jpg
Reusable steel bins or racks for bulk products

Bulk boxes are used for loose parts, mixed small containers, granular materials, powders, liquids, etc. Use in industry is common: shipping and storage of bulk intermediate materials prior to further processing or packaging. They are sometimes used to collect and ship materials for recycling and waste.

When used to ship hazardous waste or dangerous goods, box construction and use are highly regulated.

ASTM standards

See also

Related Research Articles

<span class="mw-page-title-main">Corrugated fiberboard</span> Composite paper material

Corrugated fiberboard or corrugated cardboard is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making corrugated boxes. The corrugated medium sheet and the linerboard(s) are made of kraft containerboard, a paperboard material usually over 0.25 millimetres (0.01 in) thick.

<span class="mw-page-title-main">Box</span> Type of container

A box is a container with rigid sides used for the storage or transportation of its contents. Most boxes have flat, parallel, rectangular sides. Boxes can be very small or very large and can be used for a variety of purposes, from functional to decorative.

<span class="mw-page-title-main">Packaging</span> Enclosure or protection of products for distribution, storage, and sale

Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use. Packaging contains, protects, preserves, transports, informs, and sells. In many countries it is fully integrated into government, business, institutional, industrial, and for personal use.

<span class="mw-page-title-main">Pallet</span> Flat structure to transport goods

A pallet is a flat transport structure, which supports goods in a stable fashion while being lifted by a forklift, a pallet jack, a front loader, a jacking device, or an erect crane. Many pallets can handle a load of 1,000 kg (2,200 lb). While most pallets are wooden, pallets can also be made of plastic, metal, paper, and recycled materials.

<span class="mw-page-title-main">Crate</span> Large shipping container

A crate is a large shipping container, often made of wood, typically used to transport or store large, heavy items. Steel and aluminium crates are also used. Specialized crates were designed for specific products, and were often made to be reusable, such as the "bottle crates" for milk and soft drinks.

<span class="mw-page-title-main">Cardboard box</span> Type of packaging

Cardboard boxes are industrially prefabricated boxes, primarily used for packaging goods and materials. Specialists in industry seldom use the term cardboard because it does not denote a specific material. The term cardboard may refer to a variety of heavy paper-like materials, including card stock, corrugated fiberboard, and paperboard. Cardboard boxes can be readily recycled.

<span class="mw-page-title-main">Intermediate bulk container</span> Industrial-grade storage and transport container for fluids and solids

Intermediate bulk containers are industrial-grade containers engineered for the mass handling, transport, and storage of liquids, semi-solids, pastes, or solids. The two main categories of IBC tanks are flexible IBCs and rigid IBCs. Many IBCs are reused or repurposed.

A pallet inverter or pile turner is a machine that is used to turn over full pallet loads of packages or products. The term pallet inverter is also used to cover machines that turn the palletised load through 90 degrees only.

<span class="mw-page-title-main">Unit load</span> Size of assemblage into which individual items are combined for ease of storage & handling

The term unit load refers to the size of an assemblage into which a number of individual items are combined for ease of storage and handling, for example a pallet load represents a unit load which can be moved easily with a pallet jack or forklift truck, or a container load represents a unit for shipping purposes. A unit load can be packed tightly into a warehouse rack, intermodal container, truck or boxcars, yet can be easily broken apart at a distribution point, usually a distribution center, wholesaler, or retail store for sale to consumers or for use.

<span class="mw-page-title-main">Wooden box</span> Box made of wood

A wooden box is a container made of wood for storage or as a shipping container.

<span class="mw-page-title-main">Breakbulk cargo</span> Shipping goods that are loaded individually

In shipping, break-bulk, breakbulk, or break bulk cargo, also called general cargo, is goods that are stowed on board ship in individually counted units. Traditionally, the large numbers of items are recorded on distinct bills of lading that list them by different commodities. This is in contrast to cargo stowed in modern intermodal containers as well as bulk cargo, which goes directly, unpackaged and in large quantities, into a ship's hold(s), measured by volume or weight.

Gaylord Container Corporation was an American integrated manufacturer of packaging materials, primarily corrugated containers. Operating from 1986 until 2002, most of the company's facilities were originally part of Crown Zellerbach's container division. Based in Deerfield, Illinois, a suburb north of Chicago, Gaylord Container completed its initial public offering in July 1988 and was listed on the American Stock Exchange. After less than 16 years as a company, it was acquired by a competitor, Temple-Inland, in early 2002, which was acquired by International Paper a decade later in 2012.

<span class="mw-page-title-main">Disposable food packaging</span>

Disposable food packaging comprises disposable products often found in fast-food restaurants, take-out restaurants and catering establishments. Typical products are foam food containers, plates, bowls, cups, utensils, doilies and tray papers. These products can be made from a number of materials including plastics, paper, bioresins, wood and bamboo.

A shipping container is a container with strength suitable to withstand shipment, storage, and handling. Shipping containers range from large reusable steel boxes used for intermodal shipments to the ubiquitous corrugated boxes. In the context of international shipping trade, "container" or "shipping container" is virtually synonymous with "intermodal freight container", a container designed to be moved from one mode of transport to another without unloading and reloading.

<span class="mw-page-title-main">Shelf-ready packaging</span> Form of product packaging

Shelf-ready packaging (SRP) and retail-ready packaging (RRP) refers to the packaging of a product so that it is delivered to a retailer in packaging which is optimized for efficient stocking and sale.

Reusable packaging is manufactured of durable materials and is specifically designed for multiple trips and extended life. A reusable package or container is "designed for reuse without impairment of its protective function." The term returnable is sometimes used interchangeably but it can also include returning packages or components for other than reuse: recycling, disposal, incineration, etc. Typically, the materials used to make returnable packaging include steel, wood, polypropylene sheets or other plastic materials.

Plastic-coated paper is a coated or laminated composite material made of paper or paperboard with a plastic layer or treatment on a surface. This type of coated paper is most used in the food and drink packaging industry.

<span class="mw-page-title-main">Package handle</span> Packaging component

Package handles, or carriers, are used to help people use packaging. They are designed to simplify and to improve the ergonomics of lifting and carrying packages. Handles on consumer packages add convenience and help facilitate use and pouring. The effect of handles on package material costs and the packaging line efficiencies are also critical. A handle can be defined as “an accessory attached to a container or part for the purpose of holding or carrying.” Sometimes a handle can be used to hang a package for dispensing or use.

<span class="mw-page-title-main">Packaging waste</span> Post-use container and packing refuse

Packaging waste, the part of the waste that consists of packaging and packaging material, is a major part of the total global waste, and the major part of the packaging waste consists of single-use plastic food packaging, a hallmark of throwaway culture. Notable examples for which the need for regulation was recognized early, are "containers of liquids for human consumption", i.e. plastic bottles and the like. In Europe, the Germans top the list of packaging waste producers with more than 220 kilos of packaging per capita.

<span class="mw-page-title-main">Closed-loop box reuse</span> Business practice

Closed Loop Box Reuse, is the process by which boxes or other containers are reused many times. It is a form of reusable packaging.

References

  1. Soroka, W (2008). Illustrated Glossary of Packaging Terms. Institute of Packaging Professionals. p. 33. ISBN   978-1-930268-27-2.
  2. 1 2 "What is a Gaylord box?". Welch Packaging. Retrieved 10 February 2024.
  3. "Zellerbach, Gaylord tie". Milwaukee Sentinel. Associated Press. November 22, 1955. p. 8, part 2.
  4. "Crown Zellerbach-Gaylord merger". Miami News. Dow Jones News Service. November 23, 1955. p. 9B.
  5. US 4702408,Powlenko, Edward J.,"Bulk bin",published 1987-10-27, assigned to The Mead Corp.
  6. US 6074331,Ruggiere, Sr., Thomas S.; Douda, Marvin A.& Ruggiere, Jr., Thomas S.et al.,"Paperboard container reinforcing method",published 2000-06-13, assigned to Con Pac South Inc.

Further reading