Electrical wiring in North America

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Electrical wiring in North America follows the regulations and standards applicable at the installation location. It is also designed to provide proper function, and is also influenced by history and traditions of the location installation.

Contents

The US National Electrical Code is applicable to many areas in the US where state, county or local authorities have adopted it. For electrical wiring in Canada, the Canadian Electrical Code is a very similar standard published in Canada by the Canadian Standards Association.

Terminology

Although much of the electrician's field terminology matches that of the electrical codes, usages can vary:

United States electrical codes require that the neutral be connected to earth at the "service panel" only and at no other point within the building wiring system. Formally, the neutral is called the "grounded conductor"; as of the 2008 NEC, the terms "neutral conductor" and "neutral point" have been defined in the Code to conform to what had been common usage. [1]

Electrical codes and standards

The National Electrical Code (NEC) specifies minimum acceptable wiring methods and materials for many states and municipalities in the U.S. [2] It is sponsored by the National Fire Protection Association (NFPA) and has been periodically revised since 1897. Local jurisdictions usually adopt the NEC or another published code and then distribute documents describing how local codes vary from the published codes. Governments cannot distribute the NEC itself for copyright reasons, though parts that have been adopted into law are not subject to copyright.

The purpose of the NEC is to protect persons and property from hazards arising from the use of electricity. The NEC is not any jurisdiction's electrical code per se; rather, it is an influential work of standards that local legislators (e.g., city council members, state legislators, etc. as appropriate) tend to use as a guide when enacting local electrical codes. The NFPA states that excerpts quoted from the National Electrical Code must have a disclaimer indicating that the excerpt is not the complete and authoritative position of the NFPA and that the original NEC document must be consulted as the definitive reference.

New construction, additions or major modifications must follow the relevant code for that jurisdiction, which is not necessarily the latest version of the NEC. Regulations in each jurisdiction will indicate when a change to an existing installation is so great that it must then be rebuilt to comply with the current electrical code. Generally existing installations are not required to be changed to meet new codes.

Other code requirements vary by jurisdiction in the United States. In many areas, a homeowner, for example, can perform household wiring for a building which the owner occupies; [3] this may even be complete wiring of a home. A few cities [4] have more restrictive rules and require electrical installations to be done by licensed electricians. The work will be inspected by a designated authority at several stages before permission is obtained to energize the wiring from the local electric utility; the inspector may be an employee of the state or city, or an employee of an electrical supply utility.

For electrical wiring in Canada, the Canadian Electrical Code is a very similar standard published in Canada by the Canadian Standards Association since 1927.

Design and installation conventions

For residential wiring, some basic rules given in the NEC are:

The foregoing is just a brief overview and must not be used as a substitute for the actual National Electrical Code.

Comparison of US practices with other countries

Electrical wiring practices developed in parallel in many countries in the late 19th and early 20th centuries. [7] As a result, national and regional variations developed and remain in effect. (see National Electrical Code, electrical wiring, electrical wiring in the United Kingdom). Some of these are retained for technical reasons, since the safety of wiring systems depends not only on the wiring code but also on the technical standards for wiring devices, materials, and equipment.

Grounding (earthing) of distribution circuits is a notable difference in practice between wiring systems of the United States and those of other regions. Since the early 1960s, wiring in new construction has required a separate grounding conductor used to bond (electrically connect) all normally non-current carrying parts of an electrical installation. Portable appliances with metal cases also have a bonding conductor in the flexible cable and plug connecting them to the distribution system. The circuit return conductor (neutral) is also connected to ground at the service entrance panel only; no other connections from neutral to ground are allowed, unlike regulations in some other parts of the world.

Lighting and power receptacle circuits in North American systems are typically radial from a distribution panel containing circuit breakers to protect each branch circuit. [8] The smallest branch circuit rating is 15 amperes, used for general purpose receptacles and lighting. Often, 20 ampere circuits are used for general purpose receptacles and lighting. In residential construction, branch circuits for higher ratings are usually dedicated to one appliance, for example, fixed cooking appliances, electric clothes dryers, and air conditioners. Lighting and general purpose receptacles are at 120 volts AC, with larger devices fed by three wire single-phase circuits at 240 volts.

In commercial construction, three-phase circuits are often used. Common 3 phase configurations within a building are 208v/120 wye, 120/240 center tapped delta and 480v/277v wye. Lighting is usually fed by 277 V or 120v.

Countries such as Mexico may adopt the NFPA standard as their national electrical code, with local amendments similar to those in United States jurisdictions. The Canadian Electrical Code, while developed independently from the NFPA code, is similar in scope and intent to the US NEC, with only minor variations in technical requirement details; harmonization of the CEC and NEC codes is intended to facilitate free trade between the two countries.

Wiring methods

12/2 Non-metallic (NM) sheathed cable Romex cable.agr.jpg
12/2 Non-metallic (NM) sheathed cable

Most circuits in the modern North American home and light commercial construction are wired with non-metallic sheathed (NM) cable designated type. [9] This type of cable is the least expensive for a given size and is appropriate for dry indoor applications. The designation NM XX-Y indicates, respectively, the type of sheathing (in this case, non-metallic), the size of the main conductors, and the total number of circuit conductors (exclusive of the grounding conductor). For example, NM 14-2 cable contains three conductors (two plus one ground) at 14 gauge, a size typically used for circuits protected at 15 amperes. Circuits with larger currents (such as for electric furnaces, water heaters, air conditioners, or sub-mains to additional circuit panels) will have larger conductors. Not all US jurisdictions permit use of non-metallic sheathed cable. The NEC does not permit use of NM cable in large, fire-resistant, or high-rise structures. [10]

In type NM cable, conductor insulation is color-coded for identification, typically one black, one white, and a bare grounding conductor. The National Electrical Code (NEC) specifies that the black conductor represent the hot conductor, with significant voltage to earth ground; the white conductor represent the identified or neutral conductor, near ground potential; [11] and the bare/green conductor, the safety grounding conductor not normally used to carry circuit current. Wires may be re-colored, so these rules are commonly excepted. [12] In 240-volt applications not requiring a neutral conductor, the white wire may be used as the second hot conductor, but must be recolored with tape or by some other method.[ citation needed ] Four-wire flexible equipment connection cords have red as the fourth color; unlike older European practices, color-coding in flexible cords is the same as for fixed wiring.[ citation needed ]

In commercial and industrial, unenclosed NM cable is often prohibited in certain areas or altogether (depending on what the building is used for and local/state building codes). Therefore, it is almost never used by commercial electrical contractors. Most wiring is put in non-flexible conduit, usually EMT because of its cost and durability. Rigid may be required for certain areas and additionally, vapor-lock fittings may be required in areas where a fire or explosion hazard is present (such as gas stations, chemical factories, grain silos, etc.) PVC can be used where wire is run underground or where concrete will be poured. A duct bank is usually made of multiple PVC conduits encased in concrete. FMC or Flex is used where EMT or other non-flexible conduit is impractical or for short runs, known as "whips", to lights or other devices. For power circuits, the color-coding uses the same colors as residential construction, and adds the additional wires used for three-phase systems. Black, Red and Blue are used for hot wires and White is used as the neutral wire in a 120/208 V circuit. Brown, Orange and Yellow are used as hot wires and gray is used as the neutral wire in a 277/480 V. For grounding, regardless of the voltage, Green (or a bare wire) is used.

Several other types of wiring systems are used for building wiring in the United States; these include corrugated metal armored cable, mineral-insulated cable, other types of power cable, and various types of electrical conduit. In industrial applications cables may be laid in cable trays. Cable type TC is especially intended for use in tray systems. Special wiring rules apply to wet or corrosive locations, [13] and to locations which present an explosion hazard. [14] Wiring materials for use in the United States must generally be made and tested to product standards set by NEMA and Underwriters Laboratories (UL) and must bear approval marks such as those set by UL.

Approved wiring types can vary by jurisdiction. Not all wiring methods approved in the NEC are accepted in all areas of the United States.

Wire types

Heavy duty outdoor electrical cable Electrical wire.jpg
Heavy duty outdoor electrical cable

When running through conduit, such as in commercial applications, it is typical to pull individual wires rather than a preassembled cable.

Wire is manufactured in a range of conductor sizes, stranding, and materials (copper or aluminum), [15] but the term "wire type" usually refers to the insulation, which determines the environments in which the wire may be used.

Wire types for North American wiring practices are defined by standards issued by Underwriters Laboratories, the Canadian Standards Association, the American Society for Testing and Materials, the National Electrical Manufacturers Association, and the Insulated Cable Engineers Association.

One important property of the insulation which affects the current-carrying capacity of the wire is the maximum conductor temperature. This, in combination with the ambient temperature and ability of the environment to absorb heat, determines the amount of tolerable copper loss in the wire, and therefore its size in relation to the load current. [16]

The most commonly used insulation type in AC electrical distribution systems throughout North America is THHN ("Thermoplastic High Heat-resistant Nylon-coated" [17] ). This is a specification for PVC insulation (other thermoplastics are permitted, but rarely used) with a nylon jacket for abrasion resistance. THHN is suitable for dry or damp environments and conductor temperatures up to 90 °C (194 °F). [18]

A second popular type is THWN ("Thermoplastic Heat and Water-resistant Nylon-coated" [19] ). This is similar to the preceding, but rated for dry or wet environments and conductor temperatures up to 75 °C (167 °F), [18] and is commonly used in subsurface conduits which may fill with water.

A great deal of THWN wire is actually dual-rated, and meets THHN the specification as well, so may be used in wet environments up to 75°C or dry environments up to 90°C.

An extended specification, THWN-2 permits use in wet locations and conductor temperatures up to 90°C simultaneously. [18]

There are additional restrictions on such wire's use not mentioned here (for example, neither THHN nor THWN may be exposed to sunlight, or directly buried in the ground [20] ); see the NEC for details.

XHHW-2 (XLPE High Heat-resistant Water-resistant" [21] ) is a less commonly seen insulation type with a thermoset plastic insulation. It has the same moisture and temperature specifications as THWN-2 (the original XHHW was equivalent to THHN/THWN dual-rated insulation), [18] but being a thermoset plastic, it is less affected by temperature, remaining firmer at high temperatures and significantly more flexible at low temperatures. This makes it popular for outdoor wiring applications. [22] The low dielectric constant of the insulation is also beneficial when high-frequency AC is present on the wire, such as the output of variable-frequency drives.

See also

Related Research Articles

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<span class="mw-page-title-main">Electrical cable</span> Assembly of one or more wires running side by side or bundled

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<span class="mw-page-title-main">Residual-current device</span> Electrical safety device used in household wiring

A residual-current device (RCD), residual-current circuit breaker (RCCB) or ground fault circuit interrupter (GFCI) is an electrical safety device that interrupts an electrical circuit when the current passing through a conductor is not equal and opposite in both directions, therefore indicating an improper flow of current such as leakage current to ground or current flowing to another powered conductor. The device's purpose is to reduce the severity of injury caused by an electric shock. Injury from shock is limited to the time before the electrical circuit is interrupted, but the victim may also sustain further injury, e.g. by falling after receiving a shock. This type of circuit interrupter can not distinguish between current flowing though power carrying conductors that passes through a person from current that passes through electrical equipment and offer no protection when a person touches both conductors at the same time.

<span class="mw-page-title-main">National Electrical Code</span> Electrical wiring standard

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<span class="mw-page-title-main">Ground and neutral</span> In mains electricity, part of a circuit connected to ground or earth

In electrical engineering, ground and neutral are circuit conductors used in alternating current (AC) electrical systems. The neutral conductor returns current to the supply. To limit the effects of leakage current from higher-voltage systems, the neutral conductor is often connected to earth ground at the point of supply. A ground conductor is not intended to carry current for normal operation of the circuit, but instead connects exposed metallic components to earth ground. A ground conductor only carries significant current if there is a circuit fault that would otherwise energize exposed conductive parts and present a shock hazard. Circuit protection devices may detect a fault to a grounded metal enclosure and automatically de-energize the circuit, or may provide a warning of a ground fault.

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<span class="mw-page-title-main">Extension cord</span>

An extension cord (US), extension cable, power extender, drop cord, or extension lead (UK) is a length of flexible electrical power cable (flex) with a plug on one end and one or more sockets on the other end. The term usually refers to mains extensions but is also used to refer to extensions for other types of cabling. If the plug and power outlet are of different types, the term "adapter cord" may be used. Most extension cords range from around 2 to 30 feet in length although they are made up to 300 feet (91.44 m) in length.

<span class="mw-page-title-main">Power cable</span> Bundle of wires for transmitting electricity

A power cable is an electrical cable, an assembly of one or more electrical conductors, usually held together with an overall sheath. The assembly is used for transmission of electrical power. Power cables may be installed as permanent wiring within buildings, buried in the ground, run overhead, or exposed. Power cables that are bundled inside thermoplastic sheathing and that are intended to be run inside a building are known as NM-B.

An earthing system or grounding system (US) connects specific parts of an electric power system with the ground, typically the Earth's conductive surface, for safety and functional purposes. The choice of earthing system can affect the safety and electromagnetic compatibility of the installation. Regulations for earthing systems vary among countries, though most follow the recommendations of the International Electrotechnical Commission (IEC). Regulations may identify special cases for earthing in mines, in patient care areas, or in hazardous areas of industrial plants.

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In electric power distribution, a service drop is an overhead electrical line running from a utility pole, to a customer's building or other premises. It is the point where electric utilities provide power to their customers. The customer connection to an underground distribution system is usually called a "service lateral". Conductors of a service drop or lateral are usually owned and maintained by the utility company, but some industrial drops are installed and owned by the customer.

<span class="mw-page-title-main">Knob-and-tube wiring</span> Type of electrical wiring

Knob-and-tube wiring is an early standardized method of electrical wiring in buildings, in common use in North America from about 1880 to the 1930s. It consisted of single-insulated copper conductors run within wall or ceiling cavities, passing through joist and stud drill-holes via protective porcelain insulating tubes, and supported along their length on nailed-down porcelain knob insulators. Where conductors entered a wiring device such as a lamp or switch, or were pulled into a wall, they were protected by flexible cloth insulating sleeving called loom. The first insulation was asphalt-saturated cotton cloth, then rubber became common. Wire splices in such installations were twisted together for good mechanical strength, then soldered and wrapped with rubber insulating tape and friction tape, or made inside metal junction boxes.

<span class="mw-page-title-main">NEMA connector</span> Power plugs and receptacles used in North America and some other regions

NEMA connectors are power plugs and sockets used for AC mains electricity in North America and other countries that use the standards set by the US National Electrical Manufacturers Association. NEMA wiring devices are made in current ratings from 15 to 60 amperes (A), with voltage ratings from 125 to 600 volts (V). Different combinations of contact blade widths, shapes, orientations, and dimensions create non-interchangeable connectors that are unique for each combination of voltage, electric current carrying capacity, and grounding system.

In an electric power system, a fault or fault current is any abnormal electric current. For example, a short circuit is a fault in which a live wire touches a neutral or ground wire. An open-circuit fault occurs if a circuit is interrupted by a failure of a current-carrying wire or a blown fuse or circuit breaker. In three-phase systems, a fault may involve one or more phases and ground, or may occur only between phases. In a "ground fault" or "earth fault", current flows into the earth. The prospective short-circuit current of a predictable fault can be calculated for most situations. In power systems, protective devices can detect fault conditions and operate circuit breakers and other devices to limit the loss of service due to a failure.

<span class="mw-page-title-main">Electrical outlet tester</span> Device to verify the function of an electrical outlet

An electrical outlet tester, receptacle tester, or socket tester is a small device containing a 3-prong power plug and three indicator lights, used for quickly detecting some types of incorrectly-wired electrical wall outlets or campsite supplies.

<span class="mw-page-title-main">Three-prong adaptor</span> Type of adapter

A cheater plug, AC ground lifter or three-prong/two-prong adapter is an adapter that allows a NEMA 5-15P grounding-type plug to connect to a NEMA 1-15R non-grounding receptacle. They are needed to allow appliances with 3-wire power cords to plug into legacy ungrounded receptacles found in older buildings. The use of such an adapter avoids the need to replace receptacles, but is potentially hazardous if the grounding tab is not connected to electrical ground. These adapters are illegal in some jurisdictions, in particular throughout Canada. A safer and more reliable alternative identified in the US and Canadian electrical codes is to replace the outlet with a Ground Fault Circuit Interrupter (GFCI) breaker outlet.

<span class="mw-page-title-main">Bootleg ground</span> Illegal connection of ground and neutral conductors

In building wiring installed with separate neutral and protective ground bonding conductors, a bootleg ground is a connection between the neutral side of a receptacle or light fixture and the ground lug or enclosure of the wiring device.

A GCM or ground continuity monitor is an electrical safety device that monitors the impedance to ground of a temporary electrical circuit and can provide indication in the event impedance rises to an unsafe value. A GCM is either an external testing device or a cord mounted device that measures the electrical continuity of a circuit’s path to ground.

References

  1. 1 2 3 National Electric Code. National Fire Protection Association. 2008. p. 100. ISBN   978-0-87765-791-0.
  2. Edward R. Lipinski (January 19, 1997), "Electrical Codes and Regulations", New York Times, archived from the original on March 21, 2008
  3. http://weststpaul.govoffice.com/vertical/Sites/%7B2CF6FEAE-EDC4-4E50-A078-817B219E41B8%7D/uploads/%7B3186FAFA-5503-46B8-AEFD-2206DE693396%7D.PDF Archived 2011-09-02 at the Wayback Machine City of West St. Paul Electrical Inspections information sheet retrieved 2008 feb 10
  4. http://www.ci.nyc.ny.us/html/dob//html/applications_and_permits/electrical_permit_and_insp.shtml Archived 2007-04-13 at the Wayback Machine New York Electrical permits, retrieved 2008 Feb 10. The city of New York, for example requires all installation work to be done by licensed contractors
  5. NFPA 70: National Electrical Code 2011. National Fire Protection Association. 2010. pp. 70-47 to 70-48. ISBN   978-087765914-3.
  6. "OSHA OFFICE OF TRAINING AND EDUCATION: Electrical Discussion" (PDF). www.osha.gov. p. 14. Retrieved 2018-12-10.
  7. R. M. Black The History of Electric Wires and Cables, Peter Pergrinus, London 1983 ISBN   0-86341-001-4
  8. American Electrician's Handbook page 9-87
  9. Terrell Croft and Wilford Summers (ed), American Electrican's Handbook, Eleventh Edition, McGraw Hill, New York (1987) ISBN   0-07-013932-6 page 9-86
  10. National Electric Code. National Fire Protection Association. 2008. p. 334.10. ISBN   978-0-87765-791-0.
  11. National Electric Code. National Fire Protection Association. 2008. p. 200.7. ISBN   978-0-87765-791-0.
  12. National Electric Code. National Fire Protection Association. 2008. p. 200.6(A). ISBN   978-0-87765-791-0.
  13. National Electric Code. National Fire Protection Association. 2008. p. 110.11. ISBN   978-0-87765-791-0.
  14. National Electric Code. National Fire Protection Association. 2008. p. 500. ISBN   978-0-87765-791-0.
  15. NFPA 70 National Electrical Code (NEC) 2008 edition, Article 310.14
  16. NFPA 70 National Electrical Code (NEC) 2020 edition, Table 310.16 Ampacities of Insulated Conductors with Not More Than Three Current-Carrying Conductors in Raceway, Cable, or Earth (Directly Buried)
  17. THHN - Thermoplastic High Heat Resistant Nylon Coated (type of wire)
  18. 1 2 3 4 NFPA 70 National Electrical Code (NEC) 2008 edition, Article 310.8 (B)&(C), Table 310.13(A)
  19. THWN - Thermoplastic Heat and Water Resistant Nylon Coated
  20. NFPA 70 National Electrical Code (NEC) 2018 edition, Article 310.10 (D)&(F)
  21. XHHW - Cross-Linked High Heat Water Resistant Insulated Wire (UL)
  22. "XHHN - XHWN-2". Mike Holt's Forum. 2018-09-18. Our preferred wire for street lighting is XHHW-2. Holds up far better than THHN/W, which has a very thin insulation and easy to damage, ok inside. Underground I have seen THHN/W fail.