Split-single engine

Last updated
Split-single engine used by the DBS Valveless car from 1908 to 1915. The first picture shows the moment of firing. Two stroke Valveless engine, working cycle (Autocar Handbook, Ninth edition).jpg
Split-single engine used by the DBS Valveless car from 1908 to 1915. The first picture shows the moment of firing.

In internal combustion engines, a split-single design is a type of two-stroke where two cylinders share a single combustion chamber.

Contents

The first production split-single engine was built in 1918 and the design was used on several motorcycles and cars until the mid-1950s, although Puch continued producing split-single engines for motorcycles until 1970. During this time, the design was occasionally used for engines with four or more cylinders.

Principle of operation

Operating principle, with exhaust port left and intake right Two stroke Valveless engine Animation-2.gif
Operating principle, with exhaust port left and intake right

The split-single uses a two-stroke cycle (i.e. where every downward stroke produces power) with the following phases:

  1. Pistons travel upwards, compressing the fuel-air mixture in both cylinders. A spark plug ignites the mixture (in the right side cylinder in the animation) when the pistons are near the top of the cylinders.
  2. Pressure from the ignited air-fuel mixture pushes both pistons downwards. Near the bottom of the travel, an exhaust port becomes exposed (in the left side cylinder in the animation), causing the exhaust gases to exit both cylinders. [1] At the same time, the intake port is exposed on the other cylinder, causing a fresh air-fuel mixture (which has been compressed in the crankcase by the downward movement of the pistons) to be drawn into the cylinder for the next cycle.

Characteristics

The advantage of the split-single engine compared to a conventional two-stroke engine is that the split-single can give better exhaust scavenging while minimizing the loss of fresh fuel/air charge through the exhaust port. As a consequence, a split-single engine can deliver better economy, and may run better at small throttle openings. A disadvantage of the split-single is that, for only a marginal improvement over a single-cylinder engine, a split-single engine is larger, heavier and more expensive. Since a manufacturer could produce a conventional two-cylinder engine at similar cost to a split-single engine, a two-cylinder engine is usually a more space- and cost-effective design. [2] Most split-single engines used a single combustion chamber (i.e. two cylinders), however some engines used two combustion chambers (i.e. four cylinders) or more. [3]

Initial designs of split-single engines from 1905 to 1939 used a single Y-shaped or V-shaped connecting rod. Externally, these engines appeared very similar to a conventional single-cylinder two-stroke engine; they had one exhaust, one carburetor in the usual place behind the cylinders and one spark plug. But the Puch GS 350 of 1938 und the Triumph BD 250 of 1939 used one rod for each piston.

After World War II, more sophisticated internal mechanisms improved mechanical reliability and led to the carburetor being placed in front of the barrel, tucked under and to the side of the exhaust. An example of this arrangement was used on the 1953-1969 Puch 250 SGS.

Early engines using a "side-by-side" layout (with the carburetor in the "normal" place behind the cylinder) had similar lubrication and pollution problems to conventional two-stroke engines of the era, however the revised designs after World War II addressed these problems.[ citation needed ]

Pre-World War II examples

Lucas

The first split-single engine was the Lucas, [4] built in the UK in 1905.[ citation needed ] It used 2 separate crankshafts connected by gears to drive 2 separate pistons, so that the engine had perfect primary balance.

Garelli

From 1911 to 1914, Italian engineer Adalberto Garelli patented a split single engine which used a single connecting rod and long wrist pin which passed through both pistons. Garelli Motorcycles was formed after World War I and produced a 350 cc (21 cu in) split-single motorcycle engine for road use and racing from 1918 to 1926. [5]

Trojan

The Trojan two-stroke, as used from 1913 in the Trojan car in the UK, was independently invented but would now be described as a split-single. Photos of a 1927 "twin" model at the London Science Museum show the internals. [6] The "fore-and-aft" layout of the cylinders means that the V-shaped connecting rod has to flex slightly with each revolution. Unlike the German/Austrian motorcycle engines, this engine was water-cooled. The tax horsepower regulations in the United Kingdom resulted in a lower road tax for the Trojan compared with a conventional engine of similar displacement. [7]

Trojan also made another split-single engine later with the cylinders arranged in a 'V' formation. The unusual 'V6' design had two split-single sets of cylinders (4 cylinders total) on one bank of the V and two scavenge blower cylinders on the other bank of the V. [8] [ failed verification ]

Puch

After World War I ended, Austrian industry struggled to recover. Italian engineer Giovanni Marcellino arrived at the main factory of Puch with the instruction to wind up operations. Instead of liquidating the factory, he settled in the town and designed and began production of a new split-single engine which debuted in the 1923 Puch LM racing motorcycle. [9] Influenced by industrial opposed-piston engines, the Puch engine had asymmetric port timing and pistons arranged one behind the other (instead of the side-to-side arrangement used by Garelli). To avoid flexing of the connecting rod, the small-end bearing of the cooler intake piston was arranged to slide slightly fore-and-aft in the piston. [10] In 1931 Puch won the German Grand Prix with a supercharged split-single. [9] By 1935, a four-cylinder version of the Puch split-cylinder design produced 10 kW (14 hp) and was used in motorcycles. [11] Since 1938 Puch produced the GS 350 model, each piston has its own connection rod.

Triumph-Werke Nürnberg

1939-1943 the model BD 250 with asymmetric port timing was produced. Each piston had its own connection rod.

Motor racing

From 1931 until 1939, DKW racing motorcycles powered by split-single engines dominated the Lightweight and Junior racing classes. [12]

At the 1931 and 1932 Indianapolis 500, Leon Duray's competed with cars powered by the 16-cylinder Duray U16 engine using a split-cylinder design. [13]

In 1935, the Monaco-Trossi Grand Prix car was built with a 16-cylinder radial engine using a split-cylinder design. [14]

Post-World War II Examples

Puch

Puch's split-single production and racing were restarted in 1949,[ citation needed ] and a split-single engine was used in the Puch 125T model. [15]

The 1953-1969 Puch 250 SGS (sold in the United States by Sears as the "Allstate 250" or "Twingle") used with an improved system of one connecting rod hinged on the back of the other. These engines typically use the forward piston to control both intake and exhaust ports, with the interesting result that the carburettor is at the front of the engine, under and to the side of the exhaust. The rear piston controls the transfer port from the crankcase to the cylinder. [16] Increasingly, these models were fitted with an oil mixing pump, fed from a reservoir incorporated in the petrol tank. Some also have a twin-spark plug ignition system firing an almost figure-eight shaped combustion chamber. The improvements tamed, if not virtually eliminated, the previous problem of two-stroke plug fouling.[ citation needed ] A total of 38,584 Puch 250 SGS motorcycles were produced between 1953 and 1970. [17]

Puch ceased production of split-single engines around 1970. [18]

EMC Motorcycles

EMC Motorcycles in the United Kingdom manufactured a 350 cc (21 cu in) split-single engine that was used in the 1947-1952 EMC 350. [19] After 1948 the engine also was fitted with an oil pump controlled by the throttle, which dispensed two-stroke oil into the fuel at a variable rate depending on throttle opening, instead of having to pre-mix oil in the fuel. [20]

Iso Autoveicoli

The Italian manufacturer began producing a 236 cc (14 cu in) split-single engine in 1952 for their Iso Moto motorcycle. This engine was then used in the Iso Isetta bubble car from 1953 to 1956. [21]

Triumph-Werke Nürnberg

Triumph-Werke Nürnberg (TWN) in Germany continued production of a split-single engines for their motorcycles in 1946, but not with asymmetric port timing as the pre-war BD 250. The 125 cc (8 cu in)TWN BDG 125 and 250 cc (15 cu in)TWN BDG 250 models, produced from 1946 to 1957, [22] used a Y-shaped connecting rod, so the pistons are "side-by-side", making the engine little different visually from a regular two-stroke. Other split-single models from TWN were the 1954-1957 TWN Cornet (200 cc with 12 volt electrics and optionally electric starter), the 1953-1957 TWN Boss (350 cc) with 2 carburetors and the 1954-1957 Contessa scooter (200 cc). [1] The bulbous shape of the exhaust of the Cornet and Boss is a anti-noise two-stroke TWN feature. All TWN motorcycle production ceased in 1957.

In 1953 TWN showed the model Duplex at a fair. This 250 cm³ engine was a 2 cylinder split-single with 4 pistons. This motorcyle was not produced.

Further development

Arnold Zoller's "Doppelkolben" engine. Doppelkolbenmotor Arnold Zoller.gif
Arnold Zoller's "Doppelkolben" engine.

Phase shift between pistons also allows use of a supercharger, which may be effective for two-stroke diesel engines.

See also

Related Research Articles

<span class="mw-page-title-main">Piston</span> Machine component used to compress or contain expanding fluids in a cylinder

A piston is a component of reciprocating engines, reciprocating pumps, gas compressors, hydraulic cylinders and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from expanding gas in the cylinder to the crankshaft via a piston rod and/or connecting rod. In a pump, the function is reversed and force is transferred from the crankshaft to the piston for the purpose of compressing or ejecting the fluid in the cylinder. In some engines, the piston also acts as a valve by covering and uncovering ports in the cylinder.

<span class="mw-page-title-main">Reciprocating engine</span> Engine utilising one or more reciprocating pistons

A reciprocating engine, also often known as a piston engine, is typically a heat engine that uses one or more reciprocating pistons to convert high temperature and high pressure into a rotating motion. This article describes the common features of all types. The main types are: the internal combustion engine, used extensively in motor vehicles; the steam engine, the mainstay of the Industrial Revolution; and the Stirling engine for niche applications. Internal combustion engines are further classified in two ways: either a spark-ignition (SI) engine, where the spark plug initiates the combustion; or a compression-ignition (CI) engine, where the air within the cylinder is compressed, thus heating it, so that the heated air ignites fuel that is injected then or earlier.

<span class="mw-page-title-main">Two-stroke engine</span> Internal combustion engine type

A two-strokeengine is a type of internal combustion engine that completes a power cycle with two strokes of the piston during one power cycle, this power cycle being completed in one revolution of the crankshaft. A four-stroke engine requires four strokes of the piston to complete a power cycle during two crankshaft revolutions. In a two-stroke engine, the end of the combustion stroke and the beginning of the compression stroke happen simultaneously, with the intake and exhaust functions occurring at the same time.

<span class="mw-page-title-main">Opposed-piston engine</span> Combustion engine using disks compressing fuel in the same cylinder

An opposed-piston engine is a piston engine in which each cylinder has a piston at both ends, and no cylinder head. Petrol and diesel opposed-piston engines have been used mostly in large-scale applications such as ships, military tanks, and factories. Current manufacturers of opposed-piston engines include Cummins, Achates Power and Fairbanks-Morse Defense (FMDefense).

<span class="mw-page-title-main">Puch</span> Austrian vehicle manufacturing company

Puch is a manufacturing company located in Graz, Austria. The company was founded in 1899 by the industrialist Johann Puch and produced automobiles, bicycles, mopeds, and motorcycles. It was a subsidiary of the large Steyr-Daimler-Puch conglomerate.

<span class="mw-page-title-main">U engine</span>

A U engine is a piston engine made up of two separate straight engines placed side-by-side and coupled to a shared output shaft. When viewed from the front, the engine block resembles the letter "U".

<span class="mw-page-title-main">Chevrolet small-block engine (first- and second-generation)</span> Car engine

The Chevrolet small-block engine is a series of gasoline-powered V8 automobile engines, produced by the Chevrolet division of General Motors between 1954 and 2003, using the same basic engine block. Referred to as a "small-block" for its size relative to the physically much larger Chevrolet big-block engines, the small block family spanned from 262 cu in (4.3 L) to 400 cu in (6.6 L) in displacement. Engineer Ed Cole is credited with leading the design for this engine. The engine block and cylinder heads were cast at Saginaw Metal Casting Operations in Saginaw, Michigan.

The two-stroke power valve system is an improvement to a conventional two-stroke engine that gives a high power output over a wider RPM range.

<span class="mw-page-title-main">Motorcycle engine</span> Engine that powers a motorcycle

A motorcycle engine is an engine that powers a motorcycle. Motorcycle engines are typically two-stroke or four-stroke internal combustion engines, but other engine types, such as Wankels and electric motors, have been used.

<span class="mw-page-title-main">Honda NR</span> Type of motorcycle

The Honda NR was a V-four motorcycle series started by Honda in 1979 with the 500cc NR500 Grand Prix racer that used oval pistons. This was followed during the 1980s by a 750cc endurance racer version known as the NR750. The oval piston concept allowed for eight valves per cylinder which generated more power due to the increased air/fuel mixture and throughout compression. In 1992 Honda produced around 300 street versions of a 750cc model, the NR, with a 90-degree V angle. Whereas the NR500 had used an oval piston with straight sides, the road going NR750 used an elliptical piston with curved long sides. The bike became the most expensive production bike at the time when it was selling for $50,000 and with the rarity, nowadays they rarely change hands.

<span class="mw-page-title-main">Single-cylinder engine</span> Piston engine with one cylinder

A single-cylinder engine, sometimes called a thumper, is a piston engine with one cylinder. This engine is often used for motorcycles, motor scooters, go-karts, all-terrain vehicles, radio-controlled vehicles, portable tools and garden machinery. Single-cylinder engines are made both as 4-strokes and 2-strokes.

The Yezdi Roadking was a motorcycle produced in India by Ideal Jawa Ltd, Mysore from 1978 to 1996. It was based on the CZ 250 motocross ridden by Jaroslav Falta to the runner-up spot in the 1974 motocross world championship. It was sold under the brand name Yezdi. The bike won several Indian rallies and road races. The bike had a 250 cc engine with dual exhausts and a semi-automatic clutch and Jawa/CZ's trademark integrated gear shifter/kick-starter.

<span class="mw-page-title-main">MV Agusta 500 Three</span> Type of motorcycle

The MV Agusta 500cc Three (1965–1973) or MV Agusta Tre was a road racing motorcycle produced by the Italian manufacturer MV Agusta to compete in the 500 cc Grand Prix motorcycle racing World Championship. The motorcycle was introduced in 1966 to compete against the ever competitive Honda racing machines and was a bored out version of MV Agusta's highly successful 350 cc three cylinder. Giacomo Agostini won consecutive world championships in the 500 cc class with this motorbike from 1966 to 1972. In addition, MV Agusta won the Constructors' World Championships from 1967 to 1972. The MV Agusta Tre is considered the most successful racing motorcycle in history.

<span class="mw-page-title-main">Triumph (TWN)</span> German bicycle and motorcycle company

Triumph-Werke Nürnberg AG or TWN, was a German bicycle and motorcycle company. In 1886, Siegfried Bettmann founded the Triumph bicycle factory in Coventry, England, and in 1896 he founded a second bicycle factory in his native Nuremberg, Germany, under the same Triumph name. Both factories branched out into making motorcycles: the Coventry factory in 1902 and the Nuremberg factory in 1903.

<span class="mw-page-title-main">EMC Motorcycles</span> British motorcycle manufacturer

EMC Motorcycles or the Ehrlich Motor Co was a British motorcycle manufacturer. Based in Isleworth, the business was founded by Joseph Ehrlich who emigrated to the United Kingdom from Austria in the 1930s.

<span class="mw-page-title-main">Puch 250 SGS</span> Type of motorcycle

The Puch 250 SGS (Schwing-Gabel-Sport) is a motorcycle that was manufactured by the Austrian Steyr Daimler Puch AG's Puch division in Thondorf near Graz. The motorcycle is powered by a split-single two-stroke engine. It was marketed in the United States by Sears as the "Allstate 250" or "Twingle", with the model number SR 250, and sold primarily via the Sears catalog. It was a common "first motorcycle" for many riders.

<span class="mw-page-title-main">Desaxe</span>

A desaxe engine, is one in which each cylinder is positioned with its exact center slightly offset from the center line of the crankshaft. "Désaxé", in French, means "unbalanced". Desaxe engines are usually automotive, but the term can also apply to steam engines.

<span class="mw-page-title-main">Tuned exhaust</span> Optimisation of exhaust system geometry

In an internal combustion engine, the geometry of the exhaust system can be optimised ("tuned") to maximise the power output of the engine. Tuned exhausts are designed so that reflected pressure waves arrive at the exhaust port at a particular time in the combustion cycle.

<span class="mw-page-title-main">Internal combustion engine</span> Engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber

An internal combustion engine is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance, transforming chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to.

References

  1. 1 2 "Triump TWN". www.classicmotorcycles.org.uk. Archived from the original on 17 January 2012.
  2. "Split-single torque and economy rival that of a four-stroke". www.sammymiller.co.uk.
  3. Walker, Mick (11 October 2018). Mick Walker's European Racing Motorcycles. Redline Books. ISBN   9780953131136 via Google Books.
  4. "February 1906: The valveless motor car". www.theengineer.co.uk. Retrieved 30 July 2019.
  5. Walker, Mick (1998). Mick Walker's Italian Racing Motorcycles. United Kingdom: Red Line Books. p. 99. ISBN   0-9531311-1-4 . Retrieved 24 June 2021.
  6. Trojan Two-stroke 1927 Science Museum photo of split-single with V-shaped Connecting Rod.
  7. "Trojan". www.uniquecarsandparts.com. Retrieved 21 July 2019.
  8. "Trojan Museum Trust". www.trojanmuseumtrust.org. Retrieved 2016-11-11.
  9. 1 2 Walker, Mick (2000), Mick Walker's European Racing Motorcycles, ISBN   9780953131136 , retrieved 2011-08-28
  10. Puch's two-stroke double-piston engines Archived 2007-10-09 at the Wayback Machine asymmetric port opening of 1923 Puch Marcellino design, inspired by industrial opposed-piston engines.
  11. "Cylinders with two pistons used in motorcycle engine". Popular Mechanics. Hearst Magazines: 843. December 1935. Retrieved 12 July 2019.
  12. "Triumph TWN". www.classicmotorcycles.org.uk. Archived from the original on 11 February 2012.
  13. "A Most Remarkable Engine: The Duray U16". www.macsmotorcitygarage.com. 30 January 2016. Retrieved 26 July 2019.
  14. "Monaco Trossi 1935 Grand Prix Racer". www.oldmachinepress.com. 2 September 2012. Retrieved 26 July 2019.
  15. "Puch Restorations". www.motorwestmotorcycles.com. Retrieved 27 July 2019.
  16. "1966 Sears Allstate 250". www.sprynet.com. Archived from the original on 4 November 2018.
  17. Friedrich F. Ehn: Das große Puch-Buch. Weishaupt, Graz 1993, ISBN   3-900310-49-1 (German). 38,584 Puch 250 SGS were produced from 1953 to 1970.
  18. "AllstateTwingle". www.mbvmc.org. Retrieved 27 July 2019.
  19. "1948 EMC 350 - Mark I". www.nationalmcmuseum.org. 5 July 2019. Retrieved 27 July 2019.
  20. "Old Bike Australasia: Splitting the single - EMC 350cc". www.shannons.com.au. Retrieved 27 July 2019.
  21. "1957 Isettacarro". www.microcarmuseum.com. Retrieved 27 July 2019.
  22. "1953 TWN BDG250 - Siamese Twn". www.bsmotoring.com. 27 July 2019. Retrieved 27 July 2019.