TSMC

Last updated

Taiwan Semiconductor Manufacturing Company Limited
Native name
台積電
Company typePublic company
ISIN US8740391003
Industry
Founded Industrial Technology Research Institute, Hsinchu, Taiwan
(21 February 1987;37 years ago (1987-02-21))
Founder Morris Chang
Headquarters,
Area served
Worldwide
Key people
  • Mark Liu (Chairman)
  • Che Chia Wei (CEO and vice-chairman) [1]
Production output
  • Increase2.svg15 million 12-inch equivalent wafers (2022)
Services
  • Manufacture of integrated circuits
  • mask services
  • integrated circuits packaging
  • multi wafer foundry services
RevenueDecrease2.svg US$71.28 billion (2023)
Increase2.svgUS$36.49 billion (2022)
Decrease2.svgUS$27.67 billion (2023)
Total assets Increase2.svgUS$161.6 billion (2022)
Total equity Increase2.svgUS$94.95 billion (2022)
Number of employees
Increase2.svg 73,090 (2022)
Divisions SSMC (38.8% joint venture with NXP)
Subsidiaries
  • WaferTech
  • TSMC Nanjing Company Ltd.
  • JASM
Chinese name
Traditional Chinese 台灣積體電路製造股份有限公司
Yearly revenues in million NT$ [77]
1997199819992000200120022003200420052006
43,92750,42273,067166,189125,881162,301202,997257,213266,565317,407
2007200820092010201120122013201420152016
322,631333,158295,742419,538427,081506,754597,024762,806843,497947,938
2017201820192020202120222023
977,4771,031,4741,069,9851,339,2551,587,4152,263,8902,161,735
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500
1,000
1,500
2,000
2,500
3,000
2000
2010
2020
Quarterly revenues in million NT$ [78]
YearQ1Q2Q3Q4
2012105,615128,186141,499131,445
2013132,755155,886162,577145,806
2014148,215183,020209,050222,520
2015222,034205,440212,505203,518
2016203,495221,810260,406262,227
2017233,914213,855252,107277,570
2018248,079233,276260,348289,771
2019218,704240,999293,045317,237
2020310,597310,699356,426361,533
2021362,410372,150414,670438,190
2022491,080534,140613,140625,532
2023508,633480,841546,733625,529
2023592,64

TSMC and the rest of the foundry industry are exposed to the cyclical industrial dynamics of the semiconductor industry. TSMC must ensure its production capacity to meet strong customer demand during upturns. However, during downturns, it must contend with excess capacity because of weak demand and the high fixed costs associated with its manufacturing facilities. [79] As a result, the company's financial results tend to fluctuate with a cycle time of a few years. This is more apparent in earnings than revenues because of the general trend of revenue and capacity growth. TSMC's business has generally also been seasonal, with a peak in Q3 and a low in Q1.

In 2014, TSMC was at the forefront of the foundry industry for high-performance, low-power applications, [80] [81] leading major smartphone chip companies such as Qualcomm, [82] [83] Mediatek [83] [84] and Apple [35] [37] to place an increasing amount of orders. [80] While the competitors in the foundry industry (primarily GlobalFoundries and United Microelectronics Corporation) have encountered difficulties ramping leading-edge 28 nm capacity, [84] the leading Integrated Device Manufacturers such as Samsung and Intel that seek to offer foundry capacity to third parties were also unable to match the requirements for advanced mobile applications. [81]

For most of 2014, TSMC saw a continuing increase in revenues due to increased demand, primarily due to chips for smartphone applications. TSMC raised its financial guidance in March 2014 and posted 'unseasonably strong' first-quarter results. [30] [85] For Q2 2014, revenues came in at NT$183 billion, with 28 nm technology business growing more than 30% from the previous quarter. [86] Lead times for chip orders at TSMC increased due to a tight capacity situation, putting fabless chip companies at risk of not meeting their sales expectations or shipment schedules, [87] and in August 2014 it was reported that TSMC's production capacity for the fourth quarter of 2014 was already almost fully booked, a scenario that had not occurred for many years, which was described as being due to a ripple-effect due to TSMC landing CPU orders from Apple. [88]

However, monthly sales for 2014 peaked in October, decreasing by 10% in November due to cautious inventory adjustment actions taken by some of its customers. [89] TSMC's revenue for 2014 saw growth of 28% over the previous year, while TSMC forecasted that revenue for 2015 would grow by 15 to 20 percent from 2014, thanks to strong demand for its 20 nm process, new 16 nm FinFET process technology as well as continuing demand for 28 nm, and demand for less advanced chip fabrication in its 200mm fabs. [89]

Technologies

The Nvidia GeForce GTX 1070, which uses the GP104 die manufactured by TSMC on its 16 nm node NVIDIA-GTX-1070-FoundersEdition-FL.jpg
The Nvidia GeForce GTX 1070, which uses the GP104 die manufactured by TSMC on its 16 nm node

TSMC's N7+ is the first commercially available extreme-ultraviolet lithographic process in the semiconductor industry. [90] It uses ultraviolet patterning and enables more acute circuits to be implemented on the silicon. N7+ offers a 15–20% higher transistor density and 10% reduction in power consumption than previous technology. [91] [92] The N7 achieved the fastest ever volume time to market, faster than 10 nm and 16 nm. [93]

The N5 iteration doubles transistor density and improves performance by an additional 15%. [94] [95]

Production capabilities

On 300 mm wafers, TSMC has silicon lithography on node sizes:

It also offers "design for manufacturing" (DFM) customer services. [106]

In press publications, these processes will often be referenced, for example, for the mobile variant, simply by 7nmFinFET or even more briefly by 7FF.

At the beginning of 2019, TSMC was advertising N7+, N7, and N6 as its leading edge technologies. [104]

As of June 2020, TSMC is the manufacturer selected for production of Apple's 5 nanometer ARM processors, as "the company plans to eventually transition the entire Mac lineup to its Arm-based processors, including the priciest desktop computers". [107]

In July 2020, TSMC signed a 20-year deal with Ørsted to buy the entire production of two offshore wind farms under development off Taiwan's west coast. At the time of its signing, it was the world's largest corporate green energy order ever made. [108]

In July 2021, both Apple and Intel were reported to be testing their proprietary chip designs with TSMC's 3 nm production. [109]

Facilities

TSMC Facilities
NameLocationCategoryRemarks
Fab 2 Hsinchu
( 24°46′25″N120°59′55″E / 24.77361°N 120.99861°E / 24.77361; 120.99861 (TSMC Fab 2) )
150 mm wafer
Fab 3 Hsinchu
( 24°46′31″N120°59′28″E / 24.77528°N 120.99111°E / 24.77528; 120.99111 (TSMC Fab 3) )
200 mm wafer
Fab 5 Hsinchu
( 24°46′25″N120°59′55″E / 24.77361°N 120.99861°E / 24.77361; 120.99861 (TSMC Fab 5) )
200 mm wafer
Fab 6 Shanhua District
( 23°06′36.2″N120°16′24.7″E / 23.110056°N 120.273528°E / 23.110056; 120.273528 (TSMC Fab 6) )
200 mm waferphases 1 & 2 operational
Fab 8 Hsinchu
( 24°45′44″N121°01′11″E / 24.76222°N 121.01972°E / 24.76222; 121.01972 (TSMC Fab 8) )
200 mm wafer
Fab 10 Songjiang, Shanghai
( 31°2′7.6″N121°9′33″E / 31.035444°N 121.15917°E / 31.035444; 121.15917 (TSMC Fab 10) )
200 mm waferTSMC China Company Limited
Fab 11 Camas, Washington
( 45°37′7.7″N122°27′20″W / 45.618806°N 122.45556°W / 45.618806; -122.45556 (TSMC Fab 11) )
200 mm waferWaferTech L.L.C.; 100% TSMC
Fab 12A Hsinchu
( 24°46′24.9″N121°0′47.2″E / 24.773583°N 121.013111°E / 24.773583; 121.013111 (TSMC Fab 12A) )
300 mm waferphases 1, 2, 4–7 operational, phase 8 under construction, and phase 9 planned
TSMC head office
Fab 12B Hsinchu
( 24°46′37″N120°59′35″E / 24.77694°N 120.99306°E / 24.77694; 120.99306 (TSMC Fab 12B) )
300 mm waferTSMC R&D Center, phase 3 operational
Fab 14 Shanhua District
( 23°06′46.2″N120°16′26.9″E / 23.112833°N 120.274139°E / 23.112833; 120.274139 (TSMC Fab 14) )
300 mm waferphases 1–7 operational, phase 8 under construction
Fab 15 Taichung
( 24°12′41.3″N120°37′2.4″E / 24.211472°N 120.617333°E / 24.211472; 120.617333 (TSMC Fab 15) )
300 mm waferphases 1–7 operational
Fab 16 Nanjing, Jiangsu
( 31°58′33″N118°31′59″E / 31.97583°N 118.53306°E / 31.97583; 118.53306 (TSMC Fab 16) )
300 mm waferTSMC Nanjing Company Limited
Fab 18 Anding District, Tainan
( 23°07′05″N120°15′45″E / 23.11806°N 120.26250°E / 23.11806; 120.26250 (TSMC Fab 18) )
300 mm waferphases 1–8 operational
Fab 20 Hsinchu
( 24°45′51″N121°0′10″E / 24.76417°N 121.00278°E / 24.76417; 121.00278 (TSMC Fab 20) )
300 mm waferplanned in 4 phases
Fab 21 Phoenix, Arizona
( 33°46′30″N112°09′30″W / 33.77500°N 112.15833°W / 33.77500; -112.15833 (TSMC Fab 21) )
300 mm waferphase 1 under construction, opening projected for the end of 2024; phase 2 under construction, opening projected for the end of 2026
Fab 22 Kaohsiung
( 22°42′35″N120°18′44″E / 22.70972°N 120.31222°E / 22.70972; 120.31222 (TSMC Fab 22) )
300 mm wafer3 phases planned; phase 1 under construction
JASM
(Fab 23)
Kumamoto (Japan)
( 32°53′8″N130°50′33″E / 32.88556°N 130.84250°E / 32.88556; 130.84250 (TSMC Fab 23) )
300 mm waferJapan Advanced Semiconductor Manufacturing, Inc.

joint venture founded by TSMC (70%), SSSC (20%), and Denso (10%)
under construction, opening projected for the end of 2024

SSMCSingapore
( 1°22′58″N103°56′5.7″E / 1.38278°N 103.934917°E / 1.38278; 103.934917 (SSMC (TSMC-NXP JV)) )
200 mm wafer Systems on Silicon Manufacturing Cooperation, 1998 founded as joint venture by TSMC, Philips Semiconductors (now NXP Semiconductors), and EDB Investments, Singapore. In November 2006 EDB left the joint venture and TSMC raised their stake in SSMC to 38.8%, NXP to 61.2%.
Advanced Backend Fab 1 Hsinchu
( 24°46′39.6″N120°59′28.9″E / 24.777667°N 120.991361°E / 24.777667; 120.991361 (TSMC Advanced Backend Fab 1) )
Backend
Advanced Backend Fab 2 Shanhua District
( 23°06′46.2″N120°16′26.9″E / 23.112833°N 120.274139°E / 23.112833; 120.274139 (TSMC Advanced Backend Fab 2) )
BackendAP2B and AP2C operational
Advanced Backend Fab 3 Longtan District, Taoyuan
( 24°53′01″N121°11′11″E / 24.883541°N 121.186478°E / 24.883541; 121.186478 (TSMC Advanced Backend Fab 3) )
Backend
Advanced Backend Fab 5 Taichung
( 24°12′52.9″N120°37′05.1″E / 24.214694°N 120.618083°E / 24.214694; 120.618083 (TSMC Advanced Backend Fab 5) )
Backend
Advanced Backend Fab 6 Zhunan
( 24°42′25″N120°54′26″E / 24.70694°N 120.90722°E / 24.70694; 120.90722 (TSMC Advanced Backend Fab 6) )
Backendplanned in 3 phases, AP6A operational, phases B & C under construction
Advanced Backend Fab 7 Taibo City, Chiayi County
( 23°28′27.1″N120°18′05.9″E / 23.474194°N 120.301639°E / 23.474194; 120.301639 (TSMC Advanced Backend Fab 7) )
Backendplanned in 2 phases

Arizona

Fab 21 under construction in Phoenix, Arizona in November 2023 231105-1 TSMC Fab 21 construction.jpg
Fab 21 under construction in Phoenix, Arizona in November 2023

In 2020, TSMC announced a planned fab in Phoenix, Arizona, intended to begin production by 2024 at a rate of 20,000 wafers per month. As of 2020, TSMC announced that it would bring its newest 5 nm process to the Arizona facility, a significant break from its prior practice of limiting US fabs to older technologies. The Arizona plant was estimated to not be fully operational until 2024, when the 5 nm process is projected to be replaced by TSMC's 3 nm process as the latest technology. [110] At launch it will be the most advanced fab in the United States. [111] TSMC plans to spend $12 billion on the project over eight years, beginning in 2021. [110] TSMC claimed the plant will create 1,900 full-time jobs. [112]

In December 2022, TSMC announced its plans to triple its investment in the Arizona plants in response to the growing tensions between the US and China and the supply chain disruption that has led to chip shortages. [113] In that same month, TSMC stated that they were running into major cost issues, because the cost of construction of buildings and facilities in the US is four to five times what an identical plant would cost in Taiwan, (due to higher costs of labor, red tape, and training), as well as difficulty finding qualified personnel (for which it has hired US workers and sent them for training in Taiwan for 12–18 months.) These additional production costs will increase the cost of TSMC's chips made in the US to at least 50% more than the cost of chips made in Taiwan. [114] [115] [116] In July 2023 TSMC warned that US talent was insufficient, so Taiwanese workers will need to be brought in for a limited time, and that the chip factory won't be operational until 2025. [117] In September 2023, an analyst said the chips will still need to be sent back to Taiwan for packaging. [118] In January 2024, TSMC chairman Liu again warned that Arizona lacked workers with the specialized skills to hire and that TSMC's second Arizona plant likely won't start volume production of advanced chips until 2027 or 2028. [119]

In April 2024, the US Commerce Department agreed to provide $6.6 billion in direct funding and up to $5 billion in loans to TSMC for the purposes of creating semiconductor manufacturing facilities in Arizona. This action falls under the CHIPS and Science Act and is intended to boost domestic chip production for the USA. [120]

Central Taiwan Science Park

The investment of US$9.4 billion to build its third 300mm wafer fabrication facility in Central Taiwan Science Park (Fab 15) was originally announced in 2010. [121] The facility was expected to manufacture over 100,000 wafers a month and generate US$5 billion per year of revenue. [122] TSMC has continued to expand advanced 28 nm manufacturing capacity at Fab 15. [123]

On 12 January 2011, TSMC announced the acquisition of land from Powerchip Semiconductor for NT$2.9 billion (US$96 million) to build two additional 300mm fabs (Fab 12B) to cope with increasing global demand. [124]

WaferTech subsidiary

WaferTech, a subsidiary of TSMC, is a pure-play semiconductor foundry based in Camas, Washington, 32 km (20 mi) outside Portland, Oregon. The WaferTech campus contains a 9.3 ha (23 acres) complex housed on 105 ha (260 acres), with a main fabrication facility consisting of a 12,000 m2 (130,000 sq ft) 200mm wafer fabrication plant. [125] The site is the second-largest pure-play foundry in the United States, employing 1,100 workers.[ citation needed ] The largest is GlobalFoundries Fab 8 in Malta, New York, which employs over 3,000 workers with over 278,709 m2 (3,000,000 sq ft) under one roof.

As of 2024, the facility supports node sizes of 0.35, 0.30, 0.25, 0.22, 0.18, and 0.16 micrometers, with an emphasis on embedded flash process technology. [126]

History

WaferTech was established in June 1996 as a joint venture with TSMC, Altera, Analog Devices, and ISSI as key partners. The four companies and minor individual investors placed US$1.2 billion into this venture, which was at the time the single largest startup investment in the state of Washington. The company started production in July 1998 in its 200mm semiconductor fabrication plant. Its first product was a 0.35 micrometer part for Altera.[ citation needed ]

TSMC bought out the joint venture partners in 2000 and acquired full control, operating it as a fully owned subsidiary. [127]

In 2015, Dr. Tsung Kuo was named company president and fab director of WaferTech. [128]

Germany

In August 2023, TSMC committed 3.5 billion Euros to a 10+ billion Euro factory in Dresden, Germany, with participation of Robert Bosch GmbH, Infineon Technologies and NXP Semiconductors and a 5 billion Euro subsidy from the German government, in exchange for a 70% majority in the resulting European Semiconductor Manufacturing Company (ESMC). [129] [130] [131] [132]

Ownership

Around 56% of TSMC shares are held by the general public and around 38% are held by institutions. The largest shareholders in early 2024 were: [133]

See also

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