Bakelite, formally polyoxybenzylmethyleneglycolanhydride, is a thermosetting phenol formaldehyde resin, formed from a condensation reaction of phenol with formaldehyde. The first plastic made from synthetic components, it was developed by Leo Baekeland in Yonkers, New York, in 1907, and patented on December 7, 1909.
Plywood is a composite material manufactured from thin layers, or "plies", of wood veneer that are glued together with adjacent layers, having their wood grain rotated up to 90° to one another. It is an engineered wood from the family of manufactured boards, which include medium-density fibreboard (MDF), oriented strand board (OSB), and particle board.
Epoxy is the family of basic components or cured end products of epoxy resins. Epoxy resins, also known as polyepoxides, are a class of reactive prepolymers and polymers which contain epoxide groups. The epoxide functional group is also collectively called epoxy. The IUPAC name for an epoxide group is an oxirane.
Engineered wood, also called mass timber, composite wood, human-made wood, or manufactured board, includes a range of derivative wood products which are manufactured by binding or fixing the strands, particles, fibres, or veneers or boards of wood, together with adhesives, or other methods of fixation to form composite material. The panels vary in size but can range upwards of 64 by 8 feet and in the case of cross-laminated timber (CLT) can be of any thickness from a few inches to 16 inches (410 mm) or more. These products are engineered to precise design specifications, which are tested to meet national or international standards and provide uniformity and predictability in their structural performance. Engineered wood products are used in a variety of applications, from home construction to commercial buildings to industrial products. The products can be used for joists and beams that replace steel in many building projects. The term mass timber describes a group of building materials that can replace concrete assemblies.
Oriented strand board (OSB) is a type of engineered wood similar to particle board, formed by adding adhesives and then compressing layers of wood strands (flakes) in specific orientations. It was invented by Armin Elmendorf in California in 1963. OSB may have a rough and variegated surface with the individual strips of around 2.5 cm × 15 cm, lying unevenly across each other, and is produced in a variety of types and thicknesses.
Medium-density fibreboard (MDF) is an engineered wood product made by breaking down hardwood or softwood residuals into wood fibre, often in a defibrator, combining it with wax and a resin binder, and forming it into panels by applying high temperature and pressure. MDF is generally denser than plywood. It is made up of separated fibre but can be used as a building material similar in application to plywood. It is stronger and denser than particle board.
Phenol formaldehyde resins (PF) are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commercial synthetic resins (plastics). They have been widely used for the production of molded products including billiard balls, laboratory countertops, and as coatings and adhesives. They were at one time the primary material used for the production of circuit boards but have been largely replaced with epoxy resins and fiberglass cloth, as with fire-resistant FR-4 circuit board materials.
Araldite is a registered trademark of Huntsman Advanced Materials referring to their range of engineering and structural epoxy, acrylic, and polyurethane adhesives. Swiss manufacturers originally launched Araldite DIY adhesive products in 1946. The first batches of Araldite epoxy resins, for which the brand is best known, were made in Duxford, England in 1950.
Particle board, also known as particleboard, chipboard, and low-density fiberboard, is an engineered wood product manufactured from wood chips and a synthetic resin or other suitable binder, which is pressed and extruded. Particle board is often confused with oriented strand board, a different type of fiberboard that uses machined wood flakes and offers more strength.
Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, is a nontransparent thermosetting resin or polymer. It is produced from urea and formaldehyde. These resins are used in adhesives, plywood, particle board, medium-density fibreboard (MDF), and molded objects. In agriculture, urea-formaldehyde compounds are one of the most commonly used types of slow-release fertilizer.
Wood glue is an adhesive used to tightly bond pieces of wood together. Many substances have been used as glues. Traditionally animal proteins like casein from milk or collagen from animal hides and bones were boiled down to make early glues. They worked by solidifying as they dried. Later, glues were made from plant starches like flour or potato starch. When combined with water and heated, the starch gelatinizes and forms a sticky paste as it dries. Plant-based glues were common for books and paper products, though they can break down more easily over time compared to animal-based glues. Examples of modern wood glues include polyvinyl acetate (PVA) and epoxy resins. Some resins used in producing composite wood products may contain formaldehyde. As of 2021, “the wood panel industry uses almost 95% of synthetic petroleum-derived thermosetting adhesives, mainly based on urea, phenol, and melamine, among others”.
Fiberboard or fibreboard is a type of engineered wood product that is made out of wood fibers. Types of fiberboard include particle board or low-density fiberboard (LDF), medium-density fiberboard (MDF), and hardboard or high-density fiberboard (HDF).
Redux is the generic name of a family of phenol–formaldehyde/polyvinyl–formal adhesives developed by Aero Research Limited (ARL) at Duxford, UK, in the 1940s, subsequently produced by Ciba (ARL). The brand name is now also used for a range of epoxy and bismaleimide adhesives manufactured by Hexcel. The name is a contraction of REsearch at DUXford.
Aerolite is a urea-formaldehyde gap filling adhesive which is water- and heat-resistant. It is used in large quantities by the chipboard industry and also by wooden boat builders for its high strength and durability. It is also used in joinery, veneering and general woodwork assembly. Aerolite has also been used for wooden aircraft construction, and a properly made Aerolite joint is said to be three times stronger than spruce wood.
de Havilland Propellers was established in 1935, as a division of the de Havilland Aircraft company when that company acquired a licence from the Hamilton Standard company of America for the manufacture of variable-pitch propellers at a cost of about £20,000. Licence negotiations were completed in June 1934.
Norman Adrian de Bruyne FRS was born in Punta Arenas Chile on 8 November 1904, and baptised on 19 March 1905 at the Anglican St. James Church, by the Rev. Edwin Aspinall. His father was Dutch and his mother English. He grew up in England, studied science at the University of Cambridge and became a physics researcher. Around 1930, he became interested in aviation. de Bruyne was the first student of the new flying school which Arthur Marshall established in Cambridge in 1931.
The de Bruyne DB-2 Snark was a British experimental four-seat cabin monoplane designed by N. A de Bruyne and built by Aero Research Limited (ARL) of Cambridgeshire. It was built to test low weight, bakelite-bonded plywood, stressed skin wing and fuselage structures.
Tego film is an adhesive sheet used in the manufacture of waterproof plywood. It is applied dry and cured by heat, which allows for high-quality laminates that are free from internal voids and warping. Tego film plywood products were used in aircraft manufacture in Germany during World War II, and the loss of the plant during a 1943 bombing raid was a serious blow to several aircraft projects. Tego film was an invention of the Essen, Germany, firm of Th. Goldschmidt AG later Evonik Industries ).
Duramold is a composite material process developed by Virginius E. Clark. Birch or poplar plies are impregnated with phenolic resin and laminated together in a mold under heat and pressure for use as a lightweight structural material. Similar to plywood, Duramold and other lightweight composite materials like the similar Haskelite were considered critical during periods of material shortage in World War II, replacing scarce materials such as aluminum alloys and steel.
Oriented structural straw board (OSSB) is an engineered board that is made by splitting straw and formed by adding formaldehyde-free adhesives and then hot compressing layers of straw in specific orientations. Research and development for OSSB panels began in the mid 1980s and was spearheaded by the Alberta Research Council, Canada, which identified the straw strand manufacturing technology using formaldehyde-free (p-MDI) adhesives.
