An aluminium alloy (UK/IUPAC) or aluminum alloy (NA; see spelling differences) is an alloy in which aluminium (Al) is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon, tin, nickel and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories heat-treatable and non-heat-treatable. About 85% of aluminium is used for wrought products, for example rolled plate, foils and extrusions. Cast aluminium alloys yield cost-effective products due to the low melting point, although they generally have lower tensile strengths than wrought alloys. The most important cast aluminium alloy system is Al–Si, where the high levels of silicon (4–13%) contribute to give good casting characteristics. Aluminium alloys are widely used in engineering structures and components where light weight or corrosion resistance is required. [1]
Alloys composed mostly of aluminium have been very important in aerospace manufacturing since the introduction of metal-skinned aircraft. Aluminium–magnesium alloys are both lighter than other aluminium alloys and much less flammable than other alloys that contain a very high percentage of magnesium. [2]
Aluminium alloy surfaces will develop a white, protective layer of aluminium oxide if left unprotected by anodizing and/or correct painting procedures. In a wet environment, galvanic corrosion can occur when an aluminium alloy is placed in electrical contact with other metals with more positive corrosion potentials than aluminium, and an electrolyte is present that allows ion exchange. Also referred to as dissimilar-metal corrosion, this process can occur as exfoliation or as intergranular corrosion. Aluminium alloys can be improperly heat treated, causing internal element separation which corrodes the metal from the inside out.[ citation needed ]
Aluminium alloy compositions are registered with The Aluminum Association. Many organizations publish more specific standards for the manufacture of aluminium alloy, including the SAE International standards organization, specifically its aerospace standards subgroups, [3] and ASTM International.
Aluminium alloys with a wide range of properties are used in engineering structures. Alloy systems are classified by a number system (ANSI) or by names indicating their main alloying constituents (DIN and ISO). Selecting the right alloy for a given application entails considerations of its tensile strength, density, ductility, formability, workability, weldability, and corrosion resistance, to name a few. A brief historical overview of alloys and manufacturing technologies is given in Ref. [4] Aluminium alloys are used extensively in aircraft due to their high strength-to-weight ratio. Pure aluminium is much too soft for such uses, and it does not have the high tensile strength that is needed for building airplanes and helicopters.
Aluminium alloys typically have an elastic modulus of about 70 GPa, which is about one-third of the elastic modulus of steel alloys. Therefore, for a given load, a component or unit made of an aluminium alloy will experience a greater deformation in the elastic regime than a steel part of identical size and shape. With completely new metal products, the design choices are often governed by the choice of manufacturing technology. Extrusions are particularly important in this regard, owing to the ease with which aluminium alloys, particularly the Al-Mg-Si series, can be extruded to form complex profiles.
In general, stiffer and lighter designs can be achieved with aluminium alloy than is feasible with steels. For instance, consider the bending of a thin-walled tube: the second moment of area is inversely related to the stress in the tube wall, i.e. stresses are lower for larger values. The second moment of area is proportional to the cube of the radius times the wall thickness, thus increasing the radius (and weight) by 26% will lead to a halving of the wall stress. For this reason, bicycle frames made of aluminium alloys make use of larger tube diameters than steel or titanium in order to yield the desired stiffness and strength. In automotive engineering, cars made of aluminium alloys employ space frames made of extruded profiles to ensure rigidity. This represents a radical change from the common approach for current steel car design, which depend on the body shells for stiffness, known as unibody design.
Aluminium alloys are widely used in automotive engines, particularly in engine blocks and crankcases due to the weight savings that are possible. Since aluminium alloys are susceptible to warping at elevated temperatures, the cooling system of such engines is critical. Manufacturing techniques and metallurgical advancements have also been instrumental for the successful application in automotive engines. In the 1960s, the aluminium cylinder heads of the Chevrolet Corvair earned a reputation for failure and stripping of threads, which is not seen in current aluminium cylinder heads.
An important structural limitation of aluminium alloys is their lower fatigue strength compared to steel. In controlled laboratory conditions, steels display a fatigue limit, which is the stress amplitude below which no failures occur – the metal does not continue to weaken with extended stress cycles. Aluminium alloys do not have this lower fatigue limit and will continue to weaken with continued stress cycles. Aluminium alloys are therefore sparsely used in parts that require high fatigue strength in the high cycle regime (more than 107 stress cycles).
Often, the metal's sensitivity to heat must also be considered. Even a relatively routine workshop procedure involving heating is complicated by the fact that aluminium, unlike steel, will melt without first glowing red. Forming operations where a blow torch is used can reverse or remove the effects of heat treatment. No visual signs reveal how the material is internally damaged. Much like welding heat treated, high strength link chain, all strength is now lost by heat of the torch. The chain is dangerous and must be discarded.[ citation needed ]
Aluminium is subject to internal stresses and strains. Sometimes years later, improperly welded aluminium bicycle frames may gradually twist out of alignment from the stresses of the welding process. Thus, the aerospace industry avoids heat altogether by joining parts with rivets of like metal composition, other fasteners, or adhesives.
Stresses in overheated aluminium can be relieved by heat-treating the parts in an oven and gradually cooling it—in effect annealing the stresses. Yet these parts may still become distorted, so that heat-treating of welded bicycle frames, for instance, can result in a significant fraction becoming misaligned. If the misalignment is not too severe, the cooled parts may be bent into alignment. If the frame is properly designed for rigidity (see above), that bending will require enormous force.[ citation needed ]
Aluminium's intolerance to high temperatures has not precluded its use in rocketry; even for use in constructing combustion chambers where gases can reach 3500 K. The RM-81 Agena upper stage engine used a regeneratively cooled aluminium design for some parts of the nozzle, including the thermally critical throat region; in fact the extremely high thermal conductivity of aluminium prevented the throat from reaching the melting point even under massive heat flux, resulting in a reliable, lightweight component.
Because of its high conductivity and relatively low price compared with copper in the 1960s, aluminium was introduced at that time for household electrical wiring in North America, even though many fixtures had not been designed to accept aluminium wire. But the new use brought some problems:
All of this resulted in overheated and loose connections, and this in turn resulted in some fires. Builders then became wary of using the wire, and many jurisdictions outlawed its use in very small sizes, in new construction. Yet newer fixtures eventually were introduced with connections designed to avoid loosening and overheating. At first they were marked "Al/Cu", but they now bear a "CO/ALR" coding.
Another way to forestall the heating problem is to crimp the short "pigtail" of copper wire. A properly done high-pressure crimp by the proper tool is tight enough to reduce any thermal expansion of the aluminium. Today, new alloys, designs, and methods are used for aluminium wiring in combination with aluminium terminations.
Wrought and cast aluminium alloys use different identification systems. Wrought aluminium is identified with a four digit number which identifies the alloying elements.
Cast aluminium alloys use a four to five digit number with a decimal point. The digit in the hundreds place indicates the alloying elements, while the digit after the decimal point indicates the form (cast shape or ingot).
The temper designation follows the cast or wrought designation number with a dash, a letter, and potentially a one to three digit number, e.g. 6061-T6. The definitions for the tempers are: [5] [6]
-F : As fabricated
-H : Strain hardened (cold worked) with or without thermal treatment
-O : Full soft (annealed)
-T : Heat treated to produce stable tempers
-W : Solution heat treated only
Note: -W is a relatively soft intermediary designation that applies after heat treat and before aging is completed. The -W condition can be extended at extremely low temperatures but not indefinitely and depending on the material will typically last no longer than 15 minutes at ambient temperatures.
The International Alloy Designation System is the most widely accepted naming scheme for wrought alloys. Each alloy is given a four-digit number, where the first digit indicates the major alloying elements, the second — if different from 0 — indicates a variation of the alloy, and the third and fourth digits identify the specific alloy in the series. For example, in alloy 3105, the number 3 indicates the alloy is in the manganese series, 1 indicates the first modification of alloy 3005, and finally 05 identifies it in the 3000 series. [7]
1000 series are essentially pure aluminium with a minimum 99% aluminium content by weight and can be work hardened.
Alloy | Al contents | Alloying elements | Uses and refs |
---|---|---|---|
1050 | 99.5 | – | Drawn tube, chemical equipment |
1060 | 99.6 | – | Universal |
1070 | 99.7 | – | Thick-wall drawn tube |
1100 | 99.0 | Cu 0.05–0.20, Fe 0.95 max, Mn 0.05 max, Si 0.95 max, Zn 0.1 max, Residuals: 0.15 max | Universal, holloware |
1145 | 99.45 | – | Sheet, plate, foil |
1199 | 99.99 | – | Foil [8] |
1200 | 99.0 max | (Si + Fe) 1.0 max; Cu 0.05 max; Mn 0.05 max; Zn 0.10 max; Ti 0.05 max; others 0.05 (each) .015 (total) | [9] |
1230 (VAD23) # | Si 0.3; Fe 0.3; Cu 4.8–5.8; Mn 0.4–0.8; Mg 0.05; Zn 0.1; Ti 0.15; Li 0.9–1.4; Cd 0.1–0.25 | Tu-144 aircraft [10] | |
1350 | 99.5 | – | Electrical conductors |
1370 | 99.7 | – | Electrical conductors |
1420 # | 92.9 | Mg 5.0; Li 2.0; Zr 0.1 | Aerospace |
1421 # | 92.9 | Mg 5.0; Li 2.0; Mn 0.2; Sc 0.2; Zr 0.1 | Aerospace [11] |
1424 # | Si 0.08; Fe 0.1; Mn 0.1–0.25; Mg 4.7–5.2; Zn 0.4–0.7; Li 1.5–1.8; Zr 0.07–0.1; Be 0.02–0.2; Sc 0.05–0.08; Na 0.0015 | [10] | |
1430 # | Si 0.1; Fe 0.15; Cu 1.4–1.8; Mn 0.3–0.5; Mg 2.3–3.0; Zn 0.5–0.7; Ti 0.01–0.1; Li 1.5–1.9; Zr 0.08–0.14; Be 0.02–0.1; Sc 0.01–0.1; Na 0.003; Ce 0.2–0.4; Y 0.05–0.1 | [10] | |
1440 # | Si 0.02–0.1; Fe 0.03–0.15; Cu 1.2–1.9; Mn 0.05; Mg 0.6–1.1; Cr 0.05; Ti 0.02–0.1; Li 2.1–2.6; Zr 0.10–0.2; Be 0.05–0.2; Na 0.003 | [10] | |
1441 # | Si 0.08; Fe 0.12; Cu 1.5–1.8; Mn 0.001–0.010; Mg 0.7–1.1; Ti 0.01–0.07; Ni 0.02–0.10; Li 1.8–2.1; Zr 0.04–0.16; Be 0.02–0.20 | Be-103 and Be-200 hydroplanes [10] | |
1441K # | Si 0.08; Fe 0.12; Cu 1.3–1.5; Mn 0.001–0.010; Mg 0.7–1.1; Ti 0.01–0.07; Ni 0.01–0.15; Li 1.8–2.1; Zr 0.04–0.16; Be 0.002–0.01 | [10] | |
1445 # | Si 0.08; Fe 0.12; Cu 1.3–1.5; Mn 0.001–0.010; Mg 0.7–1.1; Ti 0.01–0.1; Ni 0.01–0.15; Li 1.6–1.9; Zr 0.04–0.16; Be 0.002–0.01; Sc 0.005–0.001; Ag 0.05–0.15; Ca 0.005–0.04; Na 0.0015 | [10] | |
1450 # | Si 0.1; Fe 0.15; Cu 2.6–3.3; Mn 0.1; Mg 0.1; Cr 0.05; Zn 0.25; Ti 0.01–0.06; Li 1.8–2.3; Zr 0.08–0.14; Be 0.008–0.1; Na 0.002; Ce 0.005–0.05 | An-124 and An-225 aircraft [10] | |
1460 # | Si 0.1; Fe 0.03–0.15; Cu 2.6–3.3; Mg 0.05; Ti 0.01–0.05; Li 2.0–2.4; Zr 0.08–0.13; Na 0.002; Sc 0.05–0.14; B 0.0002–0.0003 | Tu-156 aircraft [10] | |
V-1461 # | Si 0.8; Fe 0.01–0.1; Cu 2.5–2.95; Mn 0.2–0.6; Mg 0.05–0.6; Cr 0.01–0.05; Zn 0.2–0.8; Ti 0.05; Ni 0.05–0.15; Li 1.5–1.95; Zr 0.05–0.12; Be 0.0001–0.02; Sc 0.05–0.10; Ca 0.001–0.05; Na 0.0015 | [10] | |
V-1464 # | Si 0.03–0.08; Fe 0.03–0.10; Cu 3.25–3.45; Mn 0.20–0.30; Mg 0.35–0.45; Ti 0.01–0.03; Li 1.55–1.70; Zr 0.08–0.10; Sc 0.08–0.10; Be 0.0003–0.02; Na 0.0005 | [10] | |
V-1469 # | Si 0.1; Fe 0.12; Cu 3.2–4.5; Mn 0.003–0.5; Mg 0.1–0.5; Li 1.0–1.5; Zr 0.04–0.20; Sc 0.04–0.15; Ag 0.15–0.6 | [10] |
# Not an International Alloy Designation System name
2000 series are alloyed with copper, can be precipitation hardened to strengths comparable to steel. Formerly referred to as duralumin, they were once the most common aerospace alloys, but were susceptible to stress corrosion cracking and are increasingly replaced by 7000 series in new designs.
Alloy | Al contents | Alloying elements | Uses and refs |
---|---|---|---|
2004 | 93.6 | Cu 6.0; Zr 0.4 | Aerospace |
2011 | 93.7 | Cu 5.5; Bi 0.4; Pb 0.4 | Universal |
2014 | 93.5 | Cu 4.4; Si 0.8; Mn 0.8; Mg 0.5 | Universal |
2017 | 94.2 | Cu 4.0; Si 0.5; Mn 0.7; Mg 0.6 | Aerospace |
2020 | 93.4 | Cu 4.5; Li 1.3; Mn 0.55; Cd 0.25 | Aerospace |
2024 | 93.5 | Cu 4.4; Mn 0.6; Mg 1.5 | Universal, aerospace [12] |
2029 | 94.6 | Cu 3.6; Mn 0.3; Mg 1.0; Ag 0.4; Zr 0.1 | Alclad sheet, aerospace [13] |
2036 | 96.7 | Cu 2.6; Mn 0.25; Mg 0.45 | Sheet |
2048 | 94.8 | Cu 3.3; Mn 0.4; Mg 1.5 | Sheet, plate |
2055 | 93.5 | Cu 3.7; Zn 0.5; Li 1.1; Ag 0.4;Mn 0.2; Mg 0.3; Zr 0.1 | Aerospace extrusions, [14] |
2080 | 94.0 | Mg 3.7; Zn 1.85; Cr 0.2; Li 0.2 | Aerospace |
2090 | 95.0 | Cu 2.7; Li 2.2; Zr 0.12 | Aerospace |
2091 | 94.3 | Cu 2.1; Li 2.0; Mg 1.5; Zr 0.1 | Aerospace, cryogenics |
2094 | Si 0.12; Fe 0.15; Cu 4.4–5.2; Mn 0.25; Mg 0.25–0.8; Zn 0.25; Ti 0.10; Ag 0.25–0.6; Li 0.7–1.4; Zr 0.04–0.18 | [10] | |
2095 | 93.6 | Cu 4.2; Li 1.3; Mg 0.4; Ag 0.4; Zr 0.1 | Aerospace |
2097 | Si 0.12; Fe 0.15; Cu 2.5–3.1; Mn 0.10–0.6; Mg 0.35; Zn 0.35; Ti 0.15; Li 1.2–1.8; Zr 0.08–0.15 | [10] | |
2098 | Si 0.12; Fe 0.15; Cu 2.3–3.8; Mn 0.35; Mg 0.25–0.8; Zn 0.35; Ti 0.10; Ag 0.25–0.6; Li 2.4–2.8; Zr 0.04–0.18 | [10] | |
2099 | 94.3 | Cu 2.53; Mn 0.3; Mg 0.25; Li 1.75; Zn 0.75; Zr 0.09 | Aerospace [15] |
2124 | 93.5 | Cu 4.4; Mn 0.6; Mg 1.5 | Plate |
2195 | 93.5 | Cu 4.0; Mn 0.5; Mg 0.45; Li 1.0; Ag 0.4; Zr 0.12 | Aerospace, [16] [17] Space Shuttle Super Lightweight external tank, [18] and the SpaceX Falcon 9 [19] and Falcon 1e second stage launch vehicles. [20] |
2196 | Si 0.12; Fe 0.15; Cu 2.5–3.3; Mn 0.35; Mg 0.25–0.8; Zn 0.35; Ti 0.10; Ag 0.25–0.6; Li 1.4–2.1; Zr 0.08–0.16 [10] | Extrusion | |
2197 | Si 0.10; Fe 0.10; Cu 2.5–3.1; Mn 0.10–0.50; Mg 0.25; Zn 0.05; Ti 0.12; Li 1.3–1.7; Zr 0.08–0.15 | [10] | |
2198 | Sheet | ||
2218 | 92.2 | Cu 4.0; Mg 1.5; Fe 1.0; Si 0.9; Zn 0.25; Mn 0.2 | Forgings, aircraft engine cylinders [21] |
2219 | 93.0 | Cu 6.3; Mn 0.3;Ti 0.06; V 0.1; Zr 0.18 | Universal, Space Shuttle Standard Weight external tank |
2297 | Si 0.10; Fe 0.10; Cu 2.5–3.1; Mn 0.10–0.50; Mg 0.25; Zn 0.05; Ti 0.12; Li 1.1–1.7; Zr 0.08–0.15 | [10] | |
2397 | Si 0.10; Fe 0.10; Cu 2.5–3.1; Mn 0.10–0.50; Mg 0.25; Zn 0.05–0.15; Ti 0.12; Li 1.1–1.7; Zr 0.08–0.15 | [10] | |
2224&2324 | 93.8 | Cu 4.1; Mn 0.6; Mg 1.5 | Plate [22] |
2319 | 93.0 | Cu 6.3; Mn 0.3; Ti 0.15; V 0.1; Zr 0.18 | Bar and wire |
2519 | 93.0 | Cu 5.8; Mg 0.2; Ti 0.15; V 0.1; Zr 0.2 | Aerospace armour plate |
2524 | 93.8 | Cu 4.2; Mn 0.6; Mg 1.4 | Plate, sheet [23] |
2618 | 93.7 | Cu 2.3; Si 0.18; Mg 1.6; Ti 0.07; Fe 1.1; Ni 1.0 | Forgings |
3000 series are alloyed with manganese, and can be work hardened.
Alloy | Al contents | Alloying elements | Uses and refs |
---|---|---|---|
3003 | 98.6 | Mn 1.5; Cu 0.12 | Universal, sheet, rigid foil containers, signs, decorative |
3004 | 97.8 | Mn 1.2; Mg 1 | Universal, beverage cans [24] |
3005 | 98.5 | Mn 1.0; Mg 0.5 | Work-hardened |
3102 | 99.8 | Mn 0.2 | Work-hardened [25] |
3103&3303 | 98.8 | Mn 1.2 | Work-hardened |
3105 | 97.8 | Mn 0.55; Mg 0.5 | Sheet |
3203 | 98.8 | Mn 1.2 | Sheet, high strength foil |
4000 series are alloyed with silicon. Variations of aluminium–silicon alloys intended for casting (and therefore not included in 4000 series) are also known as silumin.
Alloy | Al contents | Alloying elements | Uses and refs |
---|---|---|---|
4006 | 98.3 | Si 1.0; Fe 0.65 | Work-hardened or aged |
4007 | 96.3 | Si 1.4; Mn 1.2; Fe 0.7; Ni 0.3; Cr 0.1 | Work-hardened |
4015 | 96.8 | Si 2.0; Mn 1.0; Mg 0.2 | Work-hardened |
4032 | 85 | Si 12.2; Cu 0.9; Mg 1; Ni 0.9; | Forgings |
4043 | 94.8 | Si 5.2 | Rod, Welding Filler, Brazing Filler |
4047 | 85.5 | Si 12.0; Fe 0.8; Cu 0.3; Zn 0.2; Mn 0.15; Mg 0.1 | Sheet, cladding, fillers [26] |
4543 | 93.7 | Si 6.0; Mg 0.3 | architectural extrusions |
4643 | 93.7 | Si 4.1; Fe 0.8; Mg 0.2; Zn 0.1 | Welding filler for 6000 series |
5000 series are alloyed with magnesium, and offer superb corrosion resistance, making them suitable for marine applications. 5083 alloy has the highest strength of non-heat-treated alloys. Most 5000 series alloys include manganese as well.
Alloy | Al contents | Alloying elements | Uses and refs |
---|---|---|---|
5005 & 5657 | 99.2 | Mg 0.8 | Sheet, plate, rod |
5010 | 99.3 | Mg 0.5; Mn 0.2; | |
5019 | 94.7 | Mg 5.0; Mn 0.25; | |
5024 | 94.5 | Mg 4.6; Mn 0.6; Zr 0.1; Sc 0.2 | Extrusions, aerospace [27] |
5026 | 93.9 | Mg 4.5; Mn 1; Si 0.9; Fe 0.4; Cu 0.3 | |
5050 | 98.6 | Mg 1.4 | Universal |
5052 & 5652 | 97.2 | Mg 2.5; Cr 0.25 | Universal, aerospace, marine |
5056 | 94.8 | Mg 5.0; Mn 0.12; Cr 0.12 | Foil, rod, rivets |
5059 | 93.5 | Mg 5.0; Mn 0.8; Zn 0.6; Zr 0.12 | rocket cryogenic tanks |
5083 | 94.8 | Mg 4.4; Mn 0.7; Cr 0.15 | Universal, welding, marine |
5086 | 95.4 | Mg 4.0; Mn 0.4; Cr 0.15 | Universal, welding, marine |
5154 & 5254 | 96.2 | Mg 3.5; Cr 0.25; | Universal, rivets [28] |
5182 | 95.2 | Mg 4.5; Mn 0.35; | Sheet |
5252 | 97.5 | Mg 2.5; | Sheet |
5356 | 94.6 | Mg 5.0; Mn 0.12; Cr 0.12; Ti 0.13 | Rod, MIG wire |
5454 | 96.4 | Mg 2.7; Mn 0.8; Cr 0.12 | Universal |
5456 | 94 | Mg 5.1; Mn 0.8; Cr 0.12 | Universal |
5457 | 98.7 | Mg 1.0; Mn 0.2; Cu 0.1 | Sheet, automobile trim [29] |
5557 | 99.1 | Mg 0.6; Mn 0.2; Cu 0.1 | Sheet, automobile trim [30] |
5754 | 95.8 | Mg 3.1; Mn 0.5; Cr 0.3 | Sheet, Rod |
6000 series are alloyed with magnesium and silicon. They are easy to machine, are weldable, and can be precipitation hardened, but not to the high strengths that 2000 and 7000 can reach. 6061 alloy is one of the most commonly used general-purpose aluminium alloys.
Alloy | Al contents | Alloying elements | Uses and refs |
---|---|---|---|
6005 | 98.7 | Si 0.8; Mg 0.5 | Extrusions, angles |
6005A | 96.5 | Si 0.6; Mg 0.5; Cu 0.3; Cr 0.3; Fe 0.35 | |
6009 | 97.7 | Si 0.8; Mg 0.6; Mn 0.5; Cu 0.35 | Sheet |
6010 | 97.3 | Si 1.0; Mg 0.7; Mn 0.5; Cu 0.35 | Sheet |
6013 | 97.05 | Si 0.8; Mg 1.0; Mn 0.35; Cu 0.8 | Plate, aerospace, smartphone cases [31] [32] |
6022 | 97.9 | Si 1.1; Mg 0.6; Mn 0.05; Cu 0.05; Fe 0.3 | Sheet, automotive [33] |
6060 | 98.9 | Si 0.4; Mg 0.5; Fe 0.2 | Heat-treatable |
6061 | 97.9 | Si 0.6; Mg 1.0; Cu 0.25; Cr 0.2 | Universal, structural, aerospace |
6063 & 646g | 98.9 | Si 0.4; Mg 0.7 | Universal, marine, decorative |
6063A | 98.7 | Si 0.4; Mg 0.7; Fe 0.2 | Heat-treatable |
6065 | 97.1 | Si 0.6; Mg 1.0; Cu 0.25; Bi 1.0 | Heat-treatable |
6066 | 95.7 | Si 1.4; Mg 1.1; Mn 0.8; Cu 1.0 | Universal |
6070 | 96.8 | Si 1.4; Mg 0.8; Mn 0.7; Cu 0.28 | Extrusions |
6081 | 98.1 | Si 0.9; Mg 0.8; Mn 0.2 | Heat-treatable |
6082 | 97.5 | Si 1.0; Mg 0.85; Mn 0.65 | Heat-treatable |
6101 | 98.9 | Si 0.5; Mg 0.6 | Extrusions |
6105 | 98.6 | Si 0.8; Mg 0.65 | Heat-treatable |
6111 | 98.4 | Cu 0.7; Mg 0.75; Si 0.85 | Precipitation hardening; [34] used for automotive paneling. [35] [36] Corrosion resistance. |
6113 | 96.8 | Si 0.8; Mg 1.0; Mn 0.35; Cu 0.8; O 0.2 | Aerospace |
6151 | 98.2 | Si 0.9; Mg 0.6; Cr 0.25 | Forgings |
6162 | 98.6 | Si 0.55; Mg 0.9 | Heat-treatable |
6201 | 98.5 | Si 0.7; Mg 0.8 | Rod |
6205 | 98.4 | Si 0.8; Mg 0.5;Mn 0.1; Cr 0.1; Zr 0.1 | Extrusions |
6262 | 96.8 | Si 0.6; Mg 1.0; Cu 0.25; Cr 0.1; Bi 0.6; Pb 0.6 | Universal |
6351 | 97.8 | Si 1.0; Mg 0.6;Mn 0.6 | Extrusions |
6463 | 98.9 | Si 0.4; Mg 0.7 | Extrusions |
6951 | 97.2 | Si 0.5; Fe 0.8; Cu 0.3; Mg 0.7; Mn 0.1; Zn 0.2 | Heat-treatable |
7000 series are alloyed with zinc, and can be precipitation hardened to the highest strengths of any aluminium alloy. Most 7000 series alloys include magnesium and copper as well.
Alloy | Al contents | Alloying elements | Uses and refs |
---|---|---|---|
7005 | 93.3 | Zn 4.5; Mg 1.4; Mn 0.45; Cr 0.13; Zr 0.14; Ti 0.04 | Extrusions |
7010 | 93.3 | Zn 6.2; Mg 2.35; Cu 1.7; Zr 0.1; | Aerospace |
7022 | 91.1 | Zn 4.7; Mg 3.1; Mn 0.2; Cu 0.7; Cr 0.2; | plate, molds [37] [38] |
7034 | 85.7 | Zn 11.0; Mg 2.3; Cu 1.0 | Ultimate tensile strength 750 MPa [39] |
7039 | 92.3 | Zn 4.0; Mg 3.3; Mn 0.2; Cr 0.2 | Aerospace armour plate |
7049 | 88.1 | Zn 7.7; Mg 2.45; Cu 1.6; Cr 0.15 | Universal, aerospace |
7050 | 89.0 | Zn 6.2; Mg 2.3; Cu 2.3; Zr 0.1 | Universal, aerospace |
7055 | 87.2 | Zn 8.0; Mg 2.3; Cu 2.3; Zr 0.1 | Plate, extrusions, aerospace [40] |
7065 | 88.5 | Zn 7.7; Mg 1.6; Cu 2.1; Zr 0.1 | Plate, aerospace [41] |
7068 | 87.6 | Zn 7.8; Mg 2.5; Cu 2.0; Zr 0.12 | Aerospace, Ultimate tensile strength 710 MPa |
7072 | 99.0 | Zn 1.0 | Sheet, foil |
7075 & 7175 | 90.0 | Zn 5.6; Mg 2.5; Cu 1.6; Cr 0.23 | Universal, aerospace, forgings |
7079 | 91.4 | Zn 4.3; Mg 3.3; Cu 0.6; Mn 0.2; Cr 0.15 | - |
7085 | 89.4 | Zn 7.5; Mg 1.5; Cu 1.6 | Thick plate, aerospace [42] |
7090 | Al-Zn-Mg-Cu with Co 1.5% | high strength, ductility and resistance to stress corrosion cracking [43] | |
7091 | Al-Zn-Mg-Cu with Co 0.4% | high strength, ductility and resistance to stress corrosion cracking [43] | |
7093 | 86.7 | Zn 9.0; Mg 2.5; Cu 1.5; O 0.2; Zr 0.1 | Aerospace |
7116 | 93.7 | Zn 4.5; Mg 1; Cu 0.8 | Heat-treatable |
7129 | 93.2 | Zn 4.5; Mg 1.6; Cu 0.7 | - |
7150 | 89.05 | Zn 6.4; Mg 2.35; Cu 2.2; O 0.2; Zr 0.1 | Aerospace |
7178 | 88.1 | Zn 6.8; Mg 2.7; Cu 2.0; Cr 0.26 | Universal, aerospace |
7255 | 87.5 | Zn 8.0; Mg 2.1; Cu 2.3; Zr 0.1 | Plate, aerospace [44] |
7475 | 90.3 | Zn 5.7; Mg 2.3; Si 1.5; Cr 0.22 | Universal, aerospace |
8000 series are alloyed with other elements which are not covered by other series. Aluminium–lithium alloys are an example. [45]
Alloy | Al content | Alloying elements | Uses and refs |
---|---|---|---|
8006 | 98.0 | Fe 1.5; Mn 0.5; | Universal, weldable |
8009 | 88.3 | Fe 8.6; Si 1.8; V 1.3 | High-temperature aerospace [46] |
8011 | 98.7 | Fe 0.7; Si 0.6 | Work-hardened |
8014 | 98.2 | Fe 1.4; Mn 0.4; | universal [47] |
8019 | 87.5 | Fe 8.3; Ce 4.0; O 0.2 | Aerospace |
8025 | Si 0.05; Fe 0.06–0.25; Cu 0.20; Mg 0.05; Cr 0.18; Zn 0.50; Ti 0.005–0.02; Li 3.4–4.2; Zr 0.08–0.25 | [10] | |
8030 | 99.3 | Fe 0.5; Cu 0.2 | wire [48] |
8090 | Si 0.20; Fe 0.30; Cu 1.0–1.6; Mn 0.10; Mg 0.6–1.3; Cr 0.10; Zn 0.25; Ti 0.10; Li 2.2–2.7; Zr 0.04–0.16 | [10] | |
8091 | Si 0.30; Fe 0.50; Cu 1.0–1.6; Mn 0.10; Mg 0.50–1.2; Cr 0.10; Zn 0.25; Ti 0.10; Li 2.4–2.8; Zr 0.08–0.16 | [10] | |
8093 | Si 0.10; Fe 0.10; Cu 1.6–2.2; Mn 0.10; Mg 0.9–1.6; Cr 0.10; Zn 0.25; Ti 0.10; Li 1.9–2.6; Zr 0.04–0.14 | [10] | |
8176 | 99.3 | Fe 0.6; Si 0.1 | electrical wire [49] |
Alloy | Si | Fe | Cu | Mn | Mg | Cr | Zn | V | Ti | Bi | Ga | Pb | Zr | Limits†† | Al | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Each | Total | |||||||||||||||
1050 [50] | 0.25 | 0.40 | 0.05 | 0.05 | 0.05 | 0.05 | 0.03 | 99.5 min | ||||||||
1060 | 0.25 | 0.35 | 0.05 | 0.028 | 0.03 | 0.03 | 0.05 | 0.05 | 0.028 | 0.03 | 0.03 | 0.03 | 0.03 | 0.028 | 99.6 min | |
1100 | 0.95 Si+Fe | 0.05–0.20 | 0.05 | 0.10 | 0.05 | 0.15 | 99.0 min | |||||||||
1199 [50] | 0.006 | 0.006 | 0.006 | 0.002 | 0.006 | 0.006 | 0.005 | 0.002 | 0.005 | 0.002 | 99.99 min | |||||
2014 | 0.50–1.2 | 0.7 | 3.9–5.0 | 0.40–1.2 | 0.20–0.8 | 0.10 | 0.25 | 0.15 | 0.05 | 0.15 | remainder | |||||
2024 | 0.50 | 0.50 | 3.8–4.9 | 0.30–0.9 | 1.2–1.8 | 0.10 | 0.25 | 0.15 | 0.05 | 0.15 | remainder | |||||
2219 | 0.2 | 0.30 | 5.8–6.8 | 0.20–0.40 | 0.02 | 0.10 | 0.05–0.15 | 0.02–0.10 | 0.10–0.25 | 0.05 | 0.15 | remainder | ||||
3003 | 0.6 | 0.7 | 0.05–0.20 | 1.0–1.5 | 0.10 | 0.05 | 0.15 | remainder | ||||||||
3004 | 0.30 | 0.7 | 0.25 | 1.0–1.5 | 0.8–1.3 | 0.25 | 0.05 | 0.15 | remainder | |||||||
3102 | 0.40 | 0.7 | 0.10 | 0.05–0.40 | 0.30 | 0.10 | 0.05 | 0.15 | remainder | |||||||
4043 | 4.5–6.0 | 0.80 | 0.30 | 0.05 | 0.05 | 0.10 | 0.20 | 0.05 | 0.15 | remainder | ||||||
5005 | 0.3 | 0.7 | 0.2 | 0.2 | 0.5–1.1 | 0.1 | 0.25 | 0.05 | 0.15 | remainder | ||||||
5052 | 0.25 | 0.40 | 0.10 | 0.10 | 2.2–2.8 | 0.15–0.35 | 0.10 | 0.05 | 0.15 | remainder | ||||||
5083 | 0.40 | 0.40 | 0.10 | 0.40–1.0 | 4.0–4.9 | 0.05–0.25 | 0.25 | 0.15 | 0.05 | 0.15 | remainder | |||||
5086 | 0.40 | 0.50 | 0.10 | 0.20–0.7 | 3.5–4.5 | 0.05–0.25 | 0.25 | 0.15 | 0.05 | 0.15 | remainder | |||||
5154 | 0.25 | 0.40 | 0.10 | 0.10 | 3.10–3.90 | 0.15–0.35 | 0.20 | 0.20 | 0.05 | 0.15 | remainder | |||||
5356 | 0.25 | 0.40 | 0.10 | 0.10 | 4.50–5.50 | 0.05–0.20 | 0.10 | 0.06–0.20 | 0.05 | 0.15 | remainder | |||||
5454 | 0.25 | 0.40 | 0.10 | 0.50–1.0 | 2.4–3.0 | 0.05–0.20 | 0.25 | 0.20 | 0.05 | 0.15 | remainder | |||||
5456 | 0.25 | 0.40 | 0.10 | 0.50–1.0 | 4.7–5.5 | 0.05–0.20 | 0.25 | 0.20 | 0.05 | 0.15 | remainder | |||||
5754 | 0.40 | 0.40 | 0.10 | 0.50 | 2.6–3.6 | 0.30 | 0.20 | 0.15 | 0.05 | 0.15 | remainder | |||||
6005 | 0.6–0.9 | 0.35 | 0.10 | 0.10 | 0.40–0.6 | 0.10 | 0.10 | 0.10 | 0.05 | 0.15 | remainder | |||||
6005A † | 0.50–0.9 | 0.35 | 0.30 | 0.50 | 0.40–0.7 | 0.30 | 0.20 | 0.10 | 0.05 | 0.15 | remainder | |||||
6060 | 0.30–0.6 | 0.10–0.30 | 0.10 | 0.10 | 0.35–0.6 | 0.05 | 0.15 | 0.10 | 0.05 | 0.15 | remainder | |||||
6061 | 0.40–0.8 | 0.7 | 0.15–0.40 | 0.15 | 0.8–1.2 | 0.04–0.35 | 0.25 | 0.15 | 0.05 | 0.15 | remainder | |||||
6063 | 0.20–0.6 | 0.35 | 0.10 | 0.10 | 0.45–0.9 | 0.10 | 0.10 | 0.10 | 0.05 | 0.15 | remainder | |||||
6066 | 0.9–1.8 | 0.50 | 0.7–1.2 | 0.6–1.1 | 0.8–1.4 | 0.40 | 0.25 | 0.20 | 0.05 | 0.15 | remainder | |||||
6070 | 1.0–1.7 | 0.50 | 0.15–0.40 | 0.40–1.0 | 0.50–1.2 | 0.10 | 0.25 | 0.15 | 0.05 | 0.15 | remainder | |||||
6082 | 0.7–1.3 | 0.50 | 0.10 | 0.40–1.0 | 0.60–1.2 | 0.25 | 0.20 | 0.10 | 0.05 | 0.15 | remainder | |||||
6105 | 0.6–1.0 | 0.35 | 0.10 | 0.10 | 0.45–0.8 | 0.10 | 0.10 | 0.10 | 0.05 | 0.15 | remainder | |||||
6162 | 0.40–0.8 | 0.50 | 0.20 | 0.10 | 0.7–1.1 | 0.10 | 0.25 | 0.10 | 0.05 | 0.15 | remainder | |||||
6262 | 0.40–0.8 | 0.7 | 0.15–0.40 | 0.15 | 0.8–1.2 | 0.04–0.14 | 0.25 | 0.15 | 0.40–0.7 | 0.40–0.7 | 0.05 | 0.15 | remainder | |||
6351 | 0.7–1.3 | 0.50 | 0.10 | 0.40–0.8 | 0.40–0.8 | 0.20 | 0.20 | 0.05 | 0.15 | remainder | ||||||
6463 | 0.20–0.6 | 0.15 | 0.20 | 0.05 | 0.45–0.9 | 0.05 | 0.05 | 0.15 | remainder | |||||||
7005 | 0.35 | 0.40 | 0.10 | 0.20–0.70 | 1.0–1.8 | 0.06–0.20 | 4.0–5.0 | 0.01–0.06 | 0.08–0.20 | 0.05 | 0.15 | remainder | ||||
7022 | 0.50 | 0.50 | 0.50–1.00 | 0.10–0.40 | 2.60–3.70 | 0.10–0.30 | 4.30–5.20 | 0.20 | 0.05 | 0.15 | remainder | |||||
7068 | 0.12 | 0.15 | 1.60–2.40 | 0.10 | 2.20–3.00 | 0.05 | 7.30–8.30 | 0.01 | 0.05–0.15 | 0.05 | 0.15 | remainder | ||||
7072 | 0.7 Si+Fe | 0.10 | 0.10 | 0.10 | 0.8–1.3 | 0.05 | 0.15 | remainder | ||||||||
7075 | 0.40 | 0.50 | 1.2–2.0 | 0.30 | 2.1–2.9 | 0.18–0.28 | 5.1–6.1 | 0.20 | 0.05 | 0.15 | remainder | |||||
7079 | 0.3 | 0.40 | 0.40–0.80 | 0.10–0.30 | 2.9–3.7 | 0.10–0.25 | 3.8–4.8 | 0.10 | 0.05 | 0.15 | remainder | |||||
7116 | 0.15 | 0.30 | 0.50–1.1 | 0.05 | 0.8–1.4 | 4.2–5.2 | 0.05 | 0.05 | 0.03 | 0.05 | 0.15 | remainder | ||||
7129 | 0.15 | 0.30 | 0.50–0.9 | 0.10 | 1.3–2.0 | 0.10 | 4.2–5.2 | 0.05 | 0.05 | 0.03 | 0.05 | 0.15 | remainder | |||
7178 | 0.40 | 0.50 | 1.6–2.4 | 0.30 | 2.4–3.1 | 0.18–0.28 | 6.3–7.3 | 0.20 | 0.05 | 0.15 | remainder | |||||
8176 [49] | 0.03–0.15 | 0.40–1.0 | 0.10 | 0.03 | 0.05 | 0.15 | remainder | |||||||||
Alloy | Si | Fe | Cu | Mn | Mg | Cr | Zn | V | Ti | Bi | Ga | Pb | Zr | Limits†† | Al | |
Each | Total | |||||||||||||||
†Manganese plus chromium must be between 0.12 and 0.50%. ††This limit applies to all elements for which no other limit is specified on a given row, because no column exists or because the column is blank. |
The Aluminum Association (AA) has adopted a nomenclature similar to that of wrought alloys. British Standard and DIN have different designations. In the AA system, the second two digits reveal the minimum percentage of aluminium, e.g. 150.x correspond to a minimum of 99.50% aluminium. The digit after the decimal point takes a value of 0 or 1, denoting casting and ingot respectively. [1] The main alloying elements in the AA system are as follows: [51]
Alloy type | Temper | Tensile strength (min) in ksi (MPa) | Yield strength (min) in ksi (MPa) | Elongation in 2 in % | |
---|---|---|---|---|---|
ANSI | UNS | ||||
201.0 | A02010 | T7 | 60.0 (414) | 50.0 (345) | 3.0 |
204.0 | A02040 | T4 | 45.0 (310) | 28.0 (193) | 6.0 |
242.0 | A02420 | O | 23.0 (159) | N/A | N/A |
T61 | 32.0 (221) | 20.0 (138) | N/A | ||
A242.0 | A12420 | T75 | 29.0 (200) | N/A | 1.0 |
295.0 | A02950 | T4 | 29.0 (200) | 13.0 (90) | 6.0 |
T6 | 32.0 (221) | 20.0 (138) | 3.0 | ||
T62 | 36.0 (248) | 28.0 (193) | N/A | ||
T7 | 29.0 (200) | 16.0 (110) | 3.0 | ||
319.0 | A03190 | F | 23.0 (159) | 13.0 (90) | 1.5 |
T5 | 25.0 (172) | N/A | N/A | ||
T6 | 31.0 (214) | 20.0 (138) | 1.5 | ||
328.0 | A03280 | F | 25.0 (172) | 14.0 (97) | 1.0 |
T6 | 34.0 (234) | 21.0 (145) | 1.0 | ||
355.0 | A03550 | T6 | 32.0 (221) | 20.0 (138) | 2.0 |
T51 | 25.0 (172) | 18.0 (124) | N/A | ||
T71 | 30.0 (207) | 22.0 (152) | N/A | ||
C355.0 | A33550 | T6 | 36.0 (248) | 25.0 (172) | 2.5 |
356.0 | A03560 | F | 19.0 (131) | 9.5 (66) | 2.0 |
T6 | 30.0 (207) | 20.0 (138) | 3.0 | ||
T7 | 31.0 (214) | N/A | N/A | ||
T51 | 23.0 (159) | 16.0 (110) | N/A | ||
T71 | 25.0 (172) | 18.0 (124) | 3.0 | ||
A356.0 | A13560 | T6 | 34.0 (234) | 24.0 (165) | 3.5 |
T61 | 35.0 (241) | 26.0 (179) | 1.0 | ||
443.0 | A04430 | F | 17.0 (117) | 7.0 (48) | 3.0 |
B443.0 | A24430 | F | 17.0 (117) | 6.0 (41) | 3.0 |
512.0 | A05120 | F | 17.0 (117) | 10.0 (69) | N/A |
514.0 | A05140 | F | 22.0 (152) | 9.0 (62) | 6.0 |
520.0 | A05200 | T4 | 42.0 (290) | 22.0 (152) | 12.0 |
535.0 | A05350 | F | 35.0 (241) | 18.0 (124) | 9.0 |
705.0 | A07050 | T5 | 30.0 (207) | 17.0 (117)† | 5.0 |
707.0 | A07070 | T7 | 37.0 (255) | 30.0 (207)† | 1.0 |
710.0 | A07100 | T5 | 32.0 (221) | 20.0 (138) | 2.0 |
712.0 | A07120 | T5 | 34.0 (234) | 25.0 (172)† | 4.0 |
713.0 | A07130 | T5 | 32.0 (221) | 22.0 (152) | 3.0 |
771.0 | A07710 | T5 | 42.0 (290) | 38.0 (262) | 1.5 |
T51 | 32.0 (221) | 27.0 (186) | 3.0 | ||
T52 | 36.0 (248) | 30.0 (207) | 1.5 | ||
T6 | 42.0 (290) | 35.0 (241) | 5.0 | ||
T71 | 48.0 (331) | 45.0 (310) | 5.0 | ||
850.0 | A08500 | T5 | 16.0 (110) | N/A | 5.0 |
851.0 | A08510 | T5 | 17.0 (117) | N/A | 3.0 |
852.0 | A08520 | T5 | 24.0 (165) | 18.0 (124) | N/A |
†Only when requested by the customer |
Titanium alloys, which are stronger but heavier than Al-Sc alloys, are still much more widely used. [55]
The main application of metallic scandium by weight is in aluminium–scandium alloys for minor aerospace industry components. These alloys contain between 0.1% and 0.5% (by weight) of scandium. They were used in the Russian military aircraft MiG-21 and MiG-29. [54]
Some items of sports equipment, which rely on high performance materials, have been made with scandium–aluminium alloys, including baseball bats, [56] lacrosse sticks, as well as bicycle [57] frames and components, and tent poles.
U.S. gunmaker Smith & Wesson produces revolvers with frames composed of scandium alloy and cylinders of titanium. [58]
Due to its light-weight and high strength, aluminium alloys are desired materials to be applied in spacecraft, satellites and other components to be deployed in space. However, this application is limited by the energetic particle irradiation emitted by the Sun. The impact and deposition of solar energetic particles within the microstructure of conventional aluminium alloys can induce the dissolution of most common hardening phases, leading to softening. The recently introduced crossover aluminium alloys [59] [60] are being tested as a surrogate to 6xxx and 7xxx series in environments where energetic particle irradiation is a major concern. Such crossover aluminium alloys can be hardened via precipitation of a chemical complex phase known as T-phase in which the radiation resistance has been proved to be superior than other hardening phases of conventional aluminium alloys. [61] [62]
The following aluminium alloys are commonly used in aircraft and other aerospace structures: [63] [64]
Note that the term aircraft aluminium or aerospace aluminium usually refers to 7075. [65] [66]
4047 aluminium is a unique alloy used in both the aerospace and automotive applications as a cladding alloy or filler material. As filler, aluminium alloy 4047 strips can be combined to intricate applications to bond two metals. [67]
6951 is a heat treatable alloy providing additional strength to the fins while increasing sag resistance; this allows the manufacturer to reduce the gauge of the sheet and therefore reducing the weight of the formed fin. These distinctive features make aluminium alloy 6951 one of the preferred alloys for heat transfer and heat exchangers manufactured for aerospace applications. [68]
6063 aluminium alloys are heat treatable with moderately high strength, excellent corrosion resistance and good extrudability. They are regularly used as architectural and structural members. [69]
The following list of aluminium alloys are currently produced,[ citation needed ] but less widely[ citation needed ] used:
These alloys are used for boat building and shipbuilding, and other marine and salt-water sensitive shore applications. [70]
4043, 5183, 6005A, 6082 also used in marine constructions and off shore applications.
6111 aluminium and 2008 aluminium alloy are extensively used for external automotive body panels, with 5083 and 5754 used for inner body panels. Bonnets have been manufactured from 2036, 6016, and 6111 alloys. Truck and trailer body panels have used 5456 aluminium.
Automobile frames often use 5182 aluminium or 5754 aluminium formed sheets, 6061 or 6063 extrusions.
Wheels have been cast from A356.0 aluminium or formed 5xxx sheet. [71]
Engine blocks and crankcases are often cast made of aluminium alloys. The most popular aluminium alloys used for cylinder blocks are A356, 319 and to a minor extent 242.
Aluminium alloys containing cerium are being developed and implemented in high-temperature automotive applications, such as cylinder heads and turbochargers, and in other energy generation applications. [72] These alloys were initially developed as a way to increase the usage of cerium, which is over-produced in rare-earth mining operations for more coveted elements such as neodymium and dysprosium, [73] but gained attention for its strength at high temperatures over long periods of time. [74] It gains its strength from the presence of an Al11Ce3 intermetallic phase which is stable up to temperatures of 540 °C, and retains its strength up to 300 °C, making it quite viable at elevated temperatures. Aluminium–cerium alloys are typically cast, due to their excellent casting properties, although work has also been done to show that laser-based additive manufacturing techniques can be used as well to create parts with more complex geometries and greater mechanical properties. [75] Recent work has largely focused on adding higher-order alloying elements to the binary Al-Ce system to improve its mechanical performance at room and elevated temperatures, such as iron, nickel, magnesium, or copper, and work is being done to understand the alloying element interactions further. [76]
6061 aluminium and 6351 aluminium are widely used in breathing gas cylinders for scuba diving and SCBA alloys. [77]
Duralumin is a trade name for one of the earliest types of age-hardenable aluminium–copper alloys. The term is a combination of Dürener and aluminium. Its use as a trade name is obsolete. Today the term mainly refers to aluminium-copper alloys, designated as the 2000 series by the international alloy designation system (IADS), as with 2014 and 2024 alloys used in airframe fabrication.
The mechanical structure of an aircraft is known as the airframe. This structure is typically considered to include the fuselage, undercarriage, empennage and wings, and excludes the propulsion system.
Aluminium–silicon alloys or Silumin is a general name for a group of lightweight, high-strength aluminium alloys based on an aluminum–silicon system (AlSi) that consist predominantly of aluminum - with silicon as the quantitatively most important alloying element. Pure AlSi alloys cannot be hardened, the commonly used alloys AlSiCu and AlSiMg can be hardened. The hardening mechanism corresponds to that of AlCu and AlMgSi.
Titanium alloys are alloys that contain a mixture of titanium and other chemical elements. Such alloys have very high tensile strength and toughness. They are light in weight, have extraordinary corrosion resistance and the ability to withstand extreme temperatures. However, the high cost of processing limits their use to military applications, aircraft, spacecraft, bicycles, medical devices, jewelry, highly stressed components such as connecting rods on expensive sports cars and some premium sports equipment and consumer electronics.
Magnesium alloys are mixtures of magnesium with other metals, often aluminium, zinc, manganese, silicon, copper, rare earths and zirconium. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminium, copper and steel; therefore, magnesium alloys are typically used as cast alloys, but research of wrought alloys has been more extensive since 2003. Cast magnesium alloys are used for many components of modern cars and have been used in some high-performance vehicles; die-cast magnesium is also used for camera bodies and components in lenses.
6061 aluminium alloy is a precipitation-hardened aluminium alloy, containing magnesium and silicon as its major alloying elements. Originally called "Alloy 61S", it was developed in 1935. It has good mechanical properties, exhibits good weldability, and is very commonly extruded. It is one of the most common alloys of aluminium for general-purpose use.
7075 aluminium alloy (AA7075) is an aluminium alloy with zinc as the primary alloying element. It has excellent mechanical properties and exhibits good ductility, high strength, toughness, and good resistance to fatigue. It is more susceptible to embrittlement than many other aluminium alloys because of microsegregation, but has significantly better corrosion resistance than the alloys from the 2000 series. It is one of the most commonly used aluminium alloys for highly stressed structural applications and has been extensively used in aircraft structural parts.
5086 aluminium alloy is an aluminium–magnesium alloy, primarily alloyed with magnesium. It is not strengthened by heat treatment, instead becoming stronger due to strain hardening, or cold mechanical working of the material.
1050 aluminium alloy is an aluminium-based alloy in the "commercially pure" wrought family. As a wrought alloy, it is not used in castings. Instead, it is usually formed by extrusion or rolling. It is commonly used in the electrical and chemical industries, on account of having high electrical conductivity, corrosion resistance, and workability. 1050 alloy is also sometimes used for the manufacture of heat sinks, since it has a higher thermal conductivity than other alloys. It has low mechanical strength compared to more significantly alloyed metals. It can be strengthened by cold working, but not by heat treatment.
2219 aluminium alloy is an alloy in the wrought aluminium-copper family. It can be heat-treated to produce tempers with higher strength but lower ductility. The aluminium-copper alloys have high strength, but are generally less corrosion resistant and harder to weld than other types of aluminium alloys. To compensate for the lower corrosion resistance, 2219 aluminium can be clad in a commercially pure alloy such as 1050 or painted. This alloy is commonly formed by both extrusion and forging, but is not used in casting.
5456 aluminium–magnesium alloy is an alloy in the wrought aluminium-magnesium family. While it is closely related to 5356 aluminium alloy, it is used in structural applications, like most other aluminium-magnesium alloys, and not as filler for welding. As a wrought alloy, it can be formed by rolling, extrusion, and forging, but not casting. It can be cold worked to produce tempers with a higher strength but a lower ductility. It is susceptible to exfoliation corrosion when held at temperatures above 65 °C (150 °F) for extended periods of time.
6005A aluminium alloy is an alloy in the wrought aluminium-magnesium-silicon family. It is closely related, but not identical, to 6005 aluminium alloy. Between those two alloys, 6005A is more heavily alloyed, but the difference does not make a marked impact on material properties. It can be formed by extrusion, forging or rolling, but as a wrought alloy it is not used in casting. It cannot be work hardened, but is commonly heat treated to produce tempers with a higher strength at the expense of ductility.
6060 aluminium alloy is an alloy in the wrought aluminium-magnesium-silicon family. It is much more closely related to the alloy 6063 than to 6061. The main difference between 6060 and 6063 is that 6063 has a slightly higher magnesium content. It can be formed by extrusion, forging or rolling, but as a wrought alloy it is not used in casting. It cannot be work hardened, but is commonly heat treated to produce tempers with a higher strength but lower ductility.
6262 aluminium alloy is an alloy in the wrought aluminium-magnesium-silicon family. It is related to 6162 aluminium alloy, but sees much more widespread use. It is notably distinct from 6162, and most other aluminium alloys, in that it contains lead in its alloy composition. It is typically formed by extrusion, forging, or rolling, but as a wrought alloy it is not used in casting. It can also be clad, but that is not common practice with this alloy. It cannot be work hardened, but is commonly heat treated to produce tempers with a higher strength but lower ductility.
2195 aluminium alloy is an alloy in the wrought aluminium-copper family. It is one of the Weldalite family of Aluminium–lithium alloys. It is one of the most complex grades in the 2000 series, with at least 91.9% aluminium by weight. 2195 aluminium can be alternately referred to by the UNS designation A92195.
Aluminium–copper alloys (AlCu) are aluminium alloys that consist largely of aluminium (Al) and traces of copper (Cu) as the main alloying elements. Important grades also contain additives of magnesium, iron, nickel and silicon, often manganese is also included to increase strength. The main area of application is aircraft construction. The alloys have medium to high strength and can be age hardened. They are both wrought alloy. Also available as cast alloy. Their susceptibility to corrosion and their poor weldability are disadvantageous.
Aluminium–manganese alloys are aluminium alloys that contain manganese (Mn) as the main alloying element. They consist mainly of aluminium (Al); in addition to manganese, which accounts for the largest proportion of about 1% of the alloying elements, but they may also contain small amounts of iron (Fe), silicon (Si), magnesium (Mg), or copper (Cu). AlMn is almost only used as a wrought alloy and is processed into sheets or profiles by rolling or extrusion presses. These alloys are corrosion-resistant, have low strengths for aluminium alloys, and are not hardenable. They are standard in the 3000 series.
Aluminium brass is a technically rather uncommon term for high-strength and partly seawater-resistant copper-zinc cast and wrought alloys with 55–66% copper, up to 7% aluminium, up to 4.5% iron, and 5% manganese. Aluminium bronze is technically correct as bronze, a zinc-free copper-tin casting alloy with aluminium content.
Aluminium–magnesium alloys (AlMg) – standardised in the 5000 series – are aluminium alloys that are mainly made of aluminium and contain magnesium as the main alloy element. Most standardised alloys also contain small additives of manganese (AlMg(Mn)). Pure AlMg alloys and the AlMg(Mn) alloys belong to the medium-strength, natural (not hardened by heat treatment) alloys. Other AlMg alloys are aluminium–magnesium–copper alloys (AlMgCu) and aluminium–magnesium–silicon alloys (AlMgSi, 6000 series).
Aluminium–magnesium–silicon alloys (AlMgSi) are aluminium alloys—alloys that are mainly made of aluminium—that contain both magnesium and silicon as the most important alloying elements in terms of quantity. Both together account for less than 2 percent by mass. The content of magnesium is greater than that of silicon, otherwise they belong to the aluminum–silicon–magnesium alloys (AlSiMg).
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