The process is called anodizing because the part to be treated forms the anode electrode of an electrolytic cell. Anodizing increases resistance to corrosion and wear, and provides better adhesion for paint primers and glues than bare metal does. Anodic films can also be used for several cosmetic effects, either with thick porous coatings that can absorb dyes or with thin transparent coatings that add reflected light wave interference effects.
Anodizing is also used to prevent galling of threaded components and to make dielectric films for electrolytic capacitors. Anodic films are most commonly applied to protect aluminium alloys, although processes also exist for titanium, zinc, magnesium, niobium, zirconium, hafnium, and tantalum. Iron or carbon steel metal exfoliates when oxidized under neutral or alkaline micro-electrolytic conditions; i.e., the iron oxide (actually ferric hydroxide or hydrated iron oxide, also known as rust) forms by anoxic anodic pits and large cathodic surface, these pits concentrate anions such as sulfate and chloride accelerating the underlying metal to corrosion. Carbon flakes or nodules in iron or steel with high carbon content (high-carbon steel, cast iron) may cause an electrolytic potential and interfere with coating or plating. Ferrous metals are commonly anodized electrolytically in nitric acid or by treatment with red fuming nitric acid to form hard black Iron(II,III) oxide. This oxide remains conformal even when plated on wiring and the wiring is bent.
Anodizing changes the microscopic texture of the surface and the crystal structure of the metal near the surface. Thick coatings are normally porous, so a sealing process is often needed to achieve corrosion resistance. Anodized aluminium surfaces, for example, are harder than aluminium but have low to moderate wear resistance that can be improved with increasing thickness or by applying suitable sealing substances. Anodic films are generally much stronger and more adherent than most types of paint and metal plating, but also more brittle. This makes them less likely to crack and peel from ageing and wear, but more susceptible to cracking from thermal stress.
History
Anodizing was first used on an industrial scale in 1923 to protect Duraluminseaplane parts from corrosion. This early chromic acid–based process was called the Bengough–Stuart process and was documented in British defence specification DEF STAN 03-24/3. It is still used today despite its legacy requirements for a complicated voltage cycle now known to be unnecessary. Variations of this process soon evolved, and the first sulfuric acid anodizing process was patented by Gower and O'Brien in 1927. Sulfuric acid soon became and remains the most common anodizing electrolyte.[1]
Oxalic acid anodizing was first patented in Japan in 1923 and later widely used in Germany, particularly for architectural applications. Anodized aluminium extrusion was a popular architectural material in the 1960s and 1970s, but has since been displaced by cheaper plastics and powder coating.[2] The phosphoric acid processes are the most recent major development, so far only used as pretreatments for adhesives or organic paints.[1] A wide variety of proprietary and increasingly complex variations of all these anodizing processes continue to be developed by industry, so the growing trend in military and industrial standards is to classify by coating properties rather than by process chemistry.
Aluminium alloys are anodized to increase corrosion resistance and to allow dyeing (colouring), improved lubrication, or improved adhesion. However, anodizing does not increase the strength of the aluminium object. The anodic layer is insulative.[3]
When exposed to air at room temperature, or any other gas containing oxygen, pure aluminium self-passivates by forming a surface layer of amorphousaluminium oxide 2 to 3 nm thick,[4] which provides very effective protection against corrosion. Aluminium alloys typically form a thicker oxide layer, 5–15nm thick, but tend to be more susceptible to corrosion. Aluminium alloy parts are anodized to greatly increase the thickness of this layer for corrosion resistance. The corrosion resistance of aluminium alloys is significantly decreased by certain alloying elements or impurities: copper, iron, and silicon,[5] so 2000-, 4000-, 6000 and 7000-series Al alloys tend to be most susceptible.
Although anodizing produces a very regular and uniform coating, microscopic fissures in the coating can lead to corrosion. Further, the coating is susceptible to chemical dissolution in the presence of high- and low-pH chemistry, which results in stripping the coating and corrosion of the substrate. To combat this, various techniques have been developed either to reduce the number of fissures, to insert more chemically stable compounds into the oxide, or both. For instance, sulphuric-anodized articles are normally sealed, either through hydro-thermal sealing or precipitating sealing, to reduce porosity and interstitial pathways that allow corrosive ion exchange between the surface and the substrate. Precipitating seals enhance chemical stability but are less effective in eliminating ionic exchange pathways. Most recently, new techniques to partially convert the amorphous oxide coating into more stable micro-crystalline compounds have been developed that have shown significant improvement based on shorter bond lengths.
Some aluminium aircraft parts, architectural materials, and consumer products are anodized. Anodized aluminium can be found on MP3 players, smartphones, multi-tools, flashlights, cookware, cameras, sporting goods, firearms, window frames, roofs, in electrolytic capacitors, and on many other products both for corrosion resistance and the ability to retain dye. Although anodizing only has moderate wear resistance, the deeper pores can better retain a lubricating film than a smooth surface would.
Anodized coatings have a much lower thermal conductivity and coefficient of linear expansion than aluminium. As a result, the coating will crack from thermal stress if exposed to temperatures above 80°C (353 K). The coating can crack, but it will not peel.[6] The melting point of aluminium oxide is 2050°C (2323K), much higher than pure aluminium's 658°C (931K).[6] This and the insulativity of aluminium oxide can make welding more difficult.
In typical commercial aluminium anodizing processes, the aluminium oxide is grown down into the surface and out from the surface by equal amounts.[7] Therefore, anodizing will increase the part dimensions on each surface by half the oxide thickness. For example, a coating that is 2 μm thick will increase the part dimensions by 1 μm per surface. If the part is anodized on all sides, then all linear dimensions will increase by the oxide thickness. Anodized aluminium surfaces are harder than aluminium but have low to moderate wear resistance, although this can be improved with thickness and sealing.
Process
Desmut
A desmut solution can be applied to the surface of aluminium to remove contaminates. Nitric acid is typically used to remove smut (residue), but is being replaced because of environmental concerns.[8][9][10][11]
Electrolysis
The anodized aluminium layer is created by passing a direct current through an electrolytic solution, with the aluminium object serving as the anode (the positive electrode in an electrolytic cell). The current releases hydrogen at the cathode (the negative electrode) and oxygen at the surface of the aluminium anode, creating a build-up of aluminium oxide. Alternating current and pulsed current is also possible but rarely used. The voltage required by various solutions may range from 1 to 300 V DC, although most fall in the range of 15 to 21 V. Higher voltages are typically required for thicker coatings formed in sulfuric and organic acid. The anodizing current varies with the area of aluminium being anodized and typically ranges from 30 to 300 A/m2.
Aluminium anodizing (eloxal or Electrolytic Oxidation of Aluminium)[12] is usually performed in an acidic solution, typically sulphuric acid or chromic acid, which slowly dissolves the aluminium oxide. The acid action is balanced with the oxidation rate to form a coating with nanopores, 10–150nm in diameter.[6] These pores are what allow the electrolyte solution and current to reach the aluminium substrate and continue growing the coating to greater thickness beyond what is produced by auto-passivation.[13] These pores allow for the dye to be absorbed, however, this must be followed by sealing or the dye will not stay. Dye is typically followed up by a clean nickel acetate seal. Because the dye is only superficial, the underlying oxide may continue to provide corrosion protection even if minor wear and scratches break through the dyed layer.[citation needed]
Conditions such as electrolyte concentration, acidity, solution temperature, and current must be controlled to allow the formation of a consistent oxide layer. Harder, thicker films tend to be produced by more concentrated solutions at lower temperatures with higher voltages and currents. The film thickness can range from under 0.5 micrometres for bright decorative work up to 150 micrometres for architectural applications.
Anodizing can be performed in combination with chromate conversion coating. Each process provides corrosion resistance, with anodizing offering a significant advantage when it comes to ruggedness or physical wear resistance. The reason for combining the processes can vary, however, the significant difference between anodizing and chromate conversion coating is the electrical conductivity of the films produced. Although both stable compounds, chromate conversion coating has a greatly increased electrical conductivity. Applications where this may be useful are varied, however the issue of grounding components as part of a larger system is an obvious one.
The dual finishing process uses the best each process has to offer, anodizing with its hard wear resistance and chromate conversion coating with its electrical conductivity.
The process steps can typically involve chromate conversion coating the entire component, followed by a masking of the surface in areas where the chromate coating must remain intact. Beyond that, the chromate coating is then dissolved in unmasked areas. The component can then be anodized, with anodizing taking to the unmasked areas. The exact process will vary dependent on service provider, component geometry and required outcome. It helps to protect aluminium article.
Other widely used specifications
The most widely used anodizing specification in the US is a U.S. military spec, MIL-A-8625, which defines three types of aluminium anodizing. Type I is chromic acid anodizing, Type II is sulphuric acid anodizing, and Type III is sulphuric acid hard anodizing. Other anodizing specifications include more MIL-SPECs (e.g., MIL-A-63576), aerospace industry specs by organizations such as SAE, ASTM, and ISO (e.g., AMS 2469, AMS 2470, AMS 2471, AMS 2472, AMS 2482, ASTM B580, ASTM D3933, ISO 10074, and BS 5599), and corporation-specific specs (such as those of Boeing, Lockheed Martin, Airbus and other large contractors). AMS 2468 is obsolete. None of these specifications define a detailed process or chemistry, but rather a set of tests and quality assurance measures which the anodized product must meet. BS 1615 guides the selection of alloys for anodizing. For British defense work, a detailed chromic and sulfuric anodizing processes are described by DEF STAN 03-24/3 and DEF STAN 03-25/3 respectively.[14][15]
Chromic acid (Type I)
The oldest anodizing process uses chromic acid. It is widely known as the Bengough-Stuart process but, due to the safety regulations regarding air quality control, is not preferred by vendors when the additive material associated with type II doesn't break tolerances. In North America, it is known as Type I because it is so designated by the MIL-A-8625 standard, but it is also covered by AMS 2470 and MIL-A-8625 Type IB. In the UK it is normally specified as Def Stan 03/24 and used in areas that are prone to come into contact with propellants etc. There are also Boeing and Airbus standards. Chromic acid produces thinner, 0.5 μm to 18 μm (0.00002" to 0.0007")[16] more opaque films that are softer, ductile, and to a degree self-healing. They are harder to dye and may be applied as a pretreatment before painting. The method of film formation is different from using sulfuric acid in that the voltage is ramped up through the process cycle.
Sulfuric acid (Type II & III)
Sulfuric acid is the most widely used solution to produce an anodized coating. Coatings of moderate thickness 1.8 μm to 25 μm (0.00007" to 0.001")[16] are known as Type II in North America, as named by MIL-A-8625, while coatings thicker than 25 μm (0.001") are known as Type III, hard-coat, hard anodizing, or engineered anodizing. Very thin coatings similar to those produced by chromic anodizing are known as Type IIB. Thick coatings require more process control,[6] and are produced in a refrigerated tank near the freezing point of water with higher voltages than the thinner coatings. Hard anodizing can be made between 13 and 150 μm (0.0005" to 0.006") thick. Anodizing thickness increases wear resistance, corrosion resistance, ability to retain lubricants and PTFE coatings, and electrical and thermal insulation. Sealing Type III will improve corrosion resistance at the cost of reducing abrasion resistance. Sealing will reduce this greatly. Standards for thin (Soft/Standard) sulfuric anodizing are given by MIL-A-8625 Types II and IIB, AMS 2471 (undyed), and AMS 2472 (dyed), BS EN ISO 12373/1 (decorative), BS 3987 (Architectural). Standards for thick sulphuric anodizing are given by MIL-A-8625 Type III, AMS 2469, BS ISO 10074, BS EN 2536 and the obsolete AMS 2468 and DEF STAN 03-26/1.
Organic acid
Anodizing can produce yellowish integral colours without dyes if it is carried out in weak acids with high voltages, high current densities, and strong refrigeration.[6] Shades of colour are restricted to a range which includes pale yellow, gold, deep bronze, brown, grey, and black. Some advanced variations can produce a white coating with 80% reflectivity. The shade of colour produced is sensitive to variations in the metallurgy of the underlying alloy and cannot be reproduced consistently.[2]
Anodizing in some organic acids, for example malic acid, can enter a 'runaway' situation, in which the current drives the acid to attack the aluminium far more aggressively than normal, resulting in huge pits and scarring. Also, if the current or voltage are driven too high, 'burning' can set in; in this case, the supplies act as if nearly shorted and large, uneven and amorphous black regions develop.
Integral colour anodizing is generally done with organic acids, but the same effect has been produced in laboratories with very dilute sulfuric acid. Integral colour anodizing was originally performed with oxalic acid, but sulfonatedaromatic compounds containing oxygen, particularly sulfosalicylic acid, have been more common since the 1960s.[2] Thicknesses of up to 50 μm can be achieved. Organic acid anodizing is called Type IC by MIL-A-8625.
Phosphoric acid
Anodizing can be carried out in phosphoric acid, usually as a surface preparation for adhesives. This is described in standard ASTM D3933.
Borate and tartrate baths
Anodizing can also be performed in borate or tartrate baths in which aluminium oxide is insoluble. In these processes, the coating growth stops when the part is fully covered, and the thickness is linearly related to the voltage applied.[6] These coatings are free of pores, relative to the sulfuric and chromic acid processes.[6] This type of coating is widely used to make electrolytic capacitors because the thin aluminium films (typically less than 0.5 μm) would risk being pierced by acidic processes.[1]
Plasma electrolytic oxidation
Plasma electrolytic oxidation is a similar process, but where higher voltages are applied. This causes sparks to occur and results in more crystalline/ceramic type coatings.
Other metals
Magnesium
Magnesium is anodized primarily as a primer for paint. A thin (5 μm) film is sufficient for this.[17] Thicker coatings of 25 μm and up can provide mild corrosion resistance when sealed with oil, wax, or sodium silicate.[17] Standards for magnesium anodizing are given in AMS 2466, AMS 2478, AMS 2479, and ASTM B893.
Niobium
Niobium anodizes in a similar fashion to titanium with a range of attractive colors being formed by interference at different film thicknesses. Again the film thickness is dependent on the anodizing voltage.[18][19] Uses include jewelry and commemorative coins.
Tantalum
Tantalum anodizes similarly to titanium and niobium with a range of attractive colours being formed by interference at different film thicknesses. Again the film thickness is dependent on the anodizing voltage and typically ranges from 18 to 23 Angstroms per volt depending on electrolyte and temperature. Uses include tantalum capacitors.
Titanium
Selected colors achievable through anodization of titanium
An anodized oxide layer has a thickness in the range of 30 nanometers (1.2×10−6in) to several micrometers.[20] Standards for titanium anodizing are given by AMS 2487 and AMS 2488.
AMS 2488 Type III anodizing of titanium generates an array of different colours without dyes, for which it is sometimes used in art, costume jewellery, body piercing jewellery and wedding rings. The colour formed is dependent on the thickness of the oxide (which is determined by the anodizing voltage); it is caused by the interference of light reflecting off the oxide surface with light travelling through it and reflecting off the underlying metal surface. AMS 2488 Type II anodizing produces a thicker matte grey finish with higher wear resistance.[21]
Zinc or galvanized steel can be anodized at lower voltages (20–30 V) as well as using direct currents from silicate baths containing varying concentration of sodium silicate, sodium hydroxide, borax, sodium nitrite and nickel sulphate.[22]
Dyeing
Colored iPod Mini cases are dyed following anodizing and before thermal sealing.
The most common anodizing processes, for example, sulphuric acid on aluminium, produce a porous surface which can accept dyes easily. The number of dye colours is almost endless; however, the colours produced tend to vary according to the base alloy. The most common colours in the industry, due to them being relatively cheap, are yellow, green, blue, black, orange, purple and red. Though some may prefer lighter colours, in practice they may be difficult to produce on certain alloys such as high-silicon casting grades and 2000-series aluminium-copper alloys. Another concern is the "lightfastness" of organic dyestuffs—some colours (reds and blues) are particularly prone to fading. Black dyes and gold produced by inorganic means (ferric ammonium oxalate) are more lightfast. Dyed anodizing is usually sealed to reduce or eliminate dye bleed out. White color cannot be applied due to the larger molecule size than the pore size of the oxide layer.[23]
Alternatively, metal (usually tin) can be electrolytically deposited in the pores of the anodic coating to provide more lightfast colours. Metal dye colors range from pale champagne to black. Bronze shades are commonly used for architectural metals. Alternatively, the colour may be produced integral to the film. This is done during the anodizing process using organic acids mixed with the sulfuric electrolyte and a pulsed current.[citation needed]
Splash effects are created by dying the unsealed porous surface in lighter colours and then splashing darker colour dyes onto the surface. Aqueous and solvent-based dye mixtures may also be alternately applied since the coloured dyes will resist each other and leave spotted effects.[citation needed]
Anodizing interference colors
Another interesting coloring method is anodizing interference coloring. The thin oil film resting on the water's surface displays a rainbow hue due to the interference between light reflected from the water-oil interface and the oil film's surface. Because the oil film's thickness isn't regulated, the resulting rainbow color appears random.
In the anodizing coloring of aluminum, desired colors are achieved by depositing a controllably thick metal layer (typically tin) at the base of the porous structure. This involves reflections on the aluminum substrate and the upper metal surface. The color resulting from interference shifts from blue, green, and yellow to red as the deposited metal layer thickens. Beyond a specific thickness, the optical interference vanishes, and the color turns bronze. Interference-colored anodized aluminum parts exhibit a distinctive quality: their color varies when viewed from different angles.[24][bettersourceneeded] The interference coloring involves a 3-step process: sulfuric acid anodizing, electrochemical modification of the anodic pore, and metal (tin) deposition.[25]
Sealing
Sealing is the final step in the anodizing process. Acidic anodizing solutions produce pores in the anodized coating. These pores can absorb dyes and retain lubricants but are also an avenue for corrosion. When lubrication properties are not critical, they are usually sealed after dyeing to increase corrosion resistance and dye retention. There are three most common types of sealing.
Long immersion in boiling-hot—96–100°C (205–212°F)—deionized water or steam is the simplest sealing process, although it is not completely effective and reduces abrasion resistance by 20%.[6] The oxide is converted into its hydrated form and the resulting swelling reduces the porosity of the surface.
Mid-temperature sealing process which works at 160–180°F (70–80°C) in solutions containing organic additives and metal salts. However, this process will likely leach the colors.
Cold sealing process, where the pores are closed by impregnation of a sealant in a room-temperature bath, is more popular due to energy savings. Coatings sealed in this method are not suitable for adhesive bonding. Teflon, nickel acetate, cobalt acetate, and hot sodium or potassium dichromate seals are commonly used. MIL-A-8625 requires sealing for thin coatings (Types I and II) and allows it as an option for thick ones (Type III).
Cleaning
Anodized aluminium surfaces that are not regularly cleaned are susceptible to panel edge staining, a unique type of surface staining that can affect the structural integrity of the metal.
Environmental impact
Anodizing is one of the more environmentally friendly metal finishing processes. Except for organic (aka integral colour) anodizing, the by-products contain only small amounts of heavy metals, halogens, or volatile organic compounds. Integral color anodizing produces no VOCs, heavy metals, or halogens as all of the byproducts found in the effluent streams of other processes come from their dyes or plating materials.[26] The most common anodizing effluents, aluminium hydroxide and aluminium sulfate, are recycled for the manufacturing of alum, baking powder, cosmetics, newsprint and fertilizer or used by industrial wastewater treatment systems.
Mechanical considerations
Anodizing will raise the surface since the oxide created occupies more space than the base metal converted.[27] This will generally not be of consequence except where there are tight tolerances. If so, the thickness of the anodizing layer has to be taken into account when choosing the machining dimension. A general practice on engineering drawing is to specify that "dimensions apply after all surface finishes". This will force the machine shop to take into account the anodization thickness when performing the final machining of the mechanical part before anodization. Also in the case of small holes threaded to accept screws, anodizing may cause the screws to bind, thus the threaded holes may need to be chased with a tap to restore the original dimensions. Alternatively, special oversize taps may be used to precompensate for this growth. In the case of unthreaded holes that accept fixed-diameter pins or rods, a slightly oversized hole to allow for the dimension change may be appropriate. Depending on the alloy and thickness of the anodized coating, the same may have a significantly negative effect on fatigue life. Conversely, anodizing may increase fatigue life by preventing corrosion pitting.
Rust is an iron oxide, a usually reddish-brown oxide formed by the reaction of iron and oxygen in the catalytic presence of water or air moisture. Rust consists of hydrous iron(III) oxides (Fe2O3·nH2O) and iron(III) oxide-hydroxide (FeO(OH), Fe(OH)3), and is typically associated with the corrosion of refined iron.
Electroplating, also known as electrochemical deposition or electrodeposition, is a process for producing a metal coating on a solid substrate through the reduction of cations of that metal by means of a direct electric current. The part to be coated acts as the cathode of an electrolytic cell; the electrolyte is a solution of a salt of the metal to be coated; and the anode is usually either a block of that metal, or of some inert conductive material. The current is provided by an external power supply.
Aluminium oxide (or aluminium(III) oxide) is a chemical compound of aluminium and oxygen with the chemical formula Al2O3. It is the most commonly occurring of several aluminium oxides, and specifically identified as aluminium oxide. It is commonly called alumina and may also be called aloxide, aloxite, or alundum in various forms and applications. It occurs naturally in its crystalline polymorphic phase α-Al2O3 as the mineral corundum, varieties of which form the precious gemstones ruby and sapphire. Al2O3 is significant in its use to produce aluminium metal, as an abrasive owing to its hardness, and as a refractory material owing to its high melting point.
Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials by chemical or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion.
In physical chemistry and engineering, passivation is coating a material so that it becomes "passive", that is, less readily affected or corroded by the environment. Passivation involves creation of an outer layer of shield material that is applied as a microcoating, created by chemical reaction with the base material, or allowed to build by spontaneous oxidation in the air. As a technique, passivation is the use of a light coat of a protective material, such as metal oxide, to create a shield against corrosion. Passivation of silicon is used during fabrication of microelectronic devices. Undesired passivation of electrodes, called "fouling", increases the circuit resistance so it interferes with some electrochemical applications such as electrocoagulation for wastewater treatment, amperometric chemical sensing, and electrochemical synthesis.
A galvanic anode, or sacrificial anode, is the main component of a galvanic cathodic protection system used to protect buried or submerged metal structures from corrosion.
Hot-dip galvanization is a form of galvanization. It is the process of coating iron and steel with zinc, which alloys with the surface of the base metal when immersing the metal in a bath of molten zinc at a temperature of around 450 °C (842 °F). When exposed to the atmosphere, the pure zinc (Zn) reacts with oxygen (O2) to form zinc oxide (ZnO), which further reacts with carbon dioxide (CO2) to form zinc carbonate (ZnCO3), a usually dull grey, fairly strong material that protects the steel underneath from further corrosion in many circumstances. Galvanized steel is widely used in applications where corrosion resistance is needed without the cost of stainless steel, and is considered superior in terms of cost and life-cycle. It can be identified by the crystallization patterning on the surface (often called a "spangle").
Chrome plating is a technique of electroplating a thin layer of chromium onto a metal object. A chrome plated part is called chrome, or is said to have been chromed. The chromium layer can be decorative, provide corrosion resistance, facilitate cleaning, or increase surface hardness. Sometimes, a less expensive substitute for chrome such as nickel may be used for aesthetic purposes.
Plating is a finishing process in which a metal is deposited on a surface. Plating has been done for hundreds of years; it is also critical for modern technology. Plating is used to decorate objects, for corrosion inhibition, to improve solderability, to harden, to improve wearability, to reduce friction, to improve paint adhesion, to alter conductivity, to improve IR reflectivity, for radiation shielding, and for other purposes. Jewelry typically uses plating to give a silver or gold finish.
Pitting corrosion, or pitting, is a form of extremely localized corrosion that leads to the random creation of small holes in metal. The driving power for pitting corrosion is the depassivation of a small area, which becomes anodic while an unknown but potentially vast area becomes cathodic, leading to very localized galvanic corrosion. The corrosion penetrates the mass of the metal, with a limited diffusion of ions.
Plasma electrolytic oxidation (PEO), also known as electrolytic plasma oxidation (EPO) or microarc oxidation (MAO), is an electrochemical surface treatment process for generating oxide coatings on metals. It is similar to anodizing, but it employs higher potentials, so that discharges occur and the resulting plasma modifies the structure of the oxide layer. This process can be used to grow thick, largely crystalline, oxide coatings on metals such as aluminium, magnesium and titanium. Because they can present high hardness and a continuous barrier, these coatings can offer protection against wear, corrosion or heat as well as electrical insulation.
Chromate conversion coating or alodine coating is a type of conversion coating used to passivate steel, aluminium, zinc, cadmium, copper, silver, titanium, magnesium, and tin alloys. The coating serves as a corrosion inhibitor, as a primer to improve the adherence of paints and adhesives, as a decorative finish, or to preserve electrical conductivity. It also provides some resistance to abrasion and light chemical attack on soft metals.
Electroless nickel-phosphorus plating, also referred to as E-nickel, is a chemical process that deposits an even layer of nickel-phosphorus alloy on the surface of a solid substrate, like metal or plastic. The process involves dipping the substrate in a water solution containing nickel salt and a phosphorus-containing reducing agent, usually a hypophosphite salt. It is the most common version of electroless nickel plating and is often referred by that name. A similar process uses a borohydride reducing agent, yielding a nickel-boron coating instead.
A conversion coating is a chemical or electro-chemical treatment applied to manufactured parts that superficially converts the material into a thin adhering coating of an insoluble compound. These coatings are commonly applied to protect the part against corrosion, to improve the adherence of other coatings, for lubrication, or for aesthetic purposes.
Electrogalvanizing is a process in which a layer of zinc is bonded to steel in order to protect against corrosion. The process involves electroplating, running a current of electricity through a saline/zinc solution with a zinc anode and steel conductor. Such Zinc electroplating or Zinc alloy electroplating maintains a dominant position among other electroplating process options, based upon electroplated tonnage per annum. According to the International Zinc Association, more than 5 million tons are used yearly for both hot dip galvanizing and electroplating. The plating of zinc was developed at the beginning of the 20th century. At that time, the electrolyte was cyanide based. A significant innovation occurred in the 1960s, with the introduction of the first acid chloride based electrolyte. The 1980s saw a return to alkaline electrolytes, only this time, without the use of cyanide. The most commonly used electrogalvanized cold rolled steel is SECC, acronym of "Steel, Electrogalvanized, Cold-rolled, Commercial quality". Compared to hot dip galvanizing, electroplated zinc offers these significant advantages:
Titanium rings are jewelry rings or bands which have been primarily constructed from titanium. The actual compositions of titanium can vary, such as "commercial pure" or "aircraft grade", and titanium rings are often crafted in combination with other materials, such as gemstones and traditional jewelry metals. Even with these variations in composition and materials, titanium rings are commonly referred to as such if they contain any amount of titanium.
Nickel electroplating is a technique of electroplating a thin layer of nickel onto a metal object. The nickel layer can be decorative, provide corrosion resistance, wear resistance, or used to build up worn or undersized parts for salvage purposes.
Anodic aluminum oxide, anodic aluminum oxide (AAO), or anodic alumina is a self-organized form of aluminum oxide that has a honeycomb-like structure formed by high density arrays of uniform and parallel pores. The diameter of the pores can be as low as 5 nanometers and as high as several hundred nanometers, and length can be controlled from few tens of nanometers to few hundred micrometers. Porous AAO is formed by electrochemical oxidation (anodization) of aluminum in acid electrolytes in the conditions that balance the growth and the AAO films are formed with limited thickness.
Galvanic corrosion is an electrochemical process in which one metal corrodes preferentially when it is in electrical contact with another, in the presence of an electrolyte. A similar galvanic reaction is exploited in primary cells to generate a useful electrical voltage to power portable devices. This phenomenon is named after Italian physician Luigi Galvani (1737–1798).
Aluminum electrolytic capacitors are polarized electrolytic capacitors whose anode electrode (+) is made of a pure aluminum foil with an etched surface. The aluminum forms a very thin insulating layer of aluminum oxide by anodization that acts as the dielectric of the capacitor. A non-solid electrolyte covers the rough surface of the oxide layer, serving in principle as the second electrode (cathode) (-) of the capacitor. A second aluminum foil called "cathode foil" contacts the electrolyte and serves as the electrical connection to the negative terminal of the capacitor.
1 2 3 4 Edwards, Joseph (1997). Coating and Surface Treatment Systems for Metals. Finishing Publications Ltd. and ASM International. pp.39–40. ISBN978-0-904477-16-0.
↑ Biason Gomes, M. A.; Onofre, S.; Juanto, S.; de S. Bulhões, L. O. (1991). "Anodization of niobium in sulphuric acid media". Journal of Applied Electrochemistry. 21 (11): 1023–1026. doi:10.1007/BF01077589. S2CID95285286.
↑ Imam, M. A., Moniruzzaman, M., & Mamun, M. A. ANODIZING OF ZINC FOR IMPROVED SURFACE PROPERTIES. Proceedings of a meeting held 20–24 November 2011, 18th International Corrosion Congress, Perth, Australia, pp.199–206 (2012), ISBN9781618393630
Sheasby, P. G.; Pinner, R. (2001). The Surface Treatment and Finishing of Aluminum and its Alloys. Vol.2 (Sixthed.). Materials Park, Ohio & Stevenage, UK: ASM International & Finishing Publications. ISBN978-0-904477-23-8.
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