Titanium alloys

Last updated
Titanium alloy in ingot form Shemsh eli titanumi.jpg
Titanium alloy in ingot form

Titanium alloys are alloys that contain a mixture of titanium and other chemical elements. Such alloys have very high tensile strength and toughness (even at extreme temperatures). They are light in weight, have extraordinary corrosion resistance and the ability to withstand extreme temperatures. However, the high cost of processing limits their use to military applications, aircraft, spacecraft, bicycles, medical devices, jewelry, highly stressed components such as connecting rods on expensive sports cars and some premium sports equipment and consumer electronics.

Contents

Although "commercially pure" titanium has acceptable mechanical properties and has been used for orthopedic and dental implants, for most applications titanium is alloyed with small amounts of aluminium and vanadium, typically 6% and 4% respectively, by weight. This mixture has a solid solubility which varies dramatically with temperature, allowing it to undergo precipitation strengthening. This heat treatment process is carried out after the alloy has been worked into its final shape but before it is put to use, allowing much easier fabrication of a high-strength product.

Categories

Frost diagram of various Ti alloys Ti V Cr Mn Frost.jpg
Frost diagram of various Ti alloys
Microstructure of a part made from Titanium alloy Razrushennyi metallicheskii obrazets na fone uglerodnoi podlozhki.jpg
Microstructure of a part made from Titanium alloy
TITANIUM-ALLOY CONSTITUTION Phase DIAGRAM - Alpha Peritectoid Fig 1a of NASA TM X-53445 - PRINCIPAL TYPES OF TITANIUM-ALLOY CONSTITUTION DIAGRAMS Alpha Peritectoid.png
TITANIUM-ALLOY CONSTITUTION Phase DIAGRAM - Alpha Peritectoid
TITANIUM-ALLOY CONSTITUTION Phase DIAGRAM - Beta Eutectoid Fig 1b of NASA TM X-53445 - PRINCIPAL TYPES OF TITANIUM-ALLOY CONSTITUTION DIAGRAMS Beta Eutectoid.png
TITANIUM-ALLOY CONSTITUTION Phase DIAGRAM - Beta Eutectoid
TITANIUM-ALLOY CONSTITUTION Phase DIAGRAM - Beta Isomorphous Fig 1c of NASA TM X-53445 - PRINCIPAL TYPES OF TITANIUM-ALLOY CONSTITUTION DIAGRAMS Beta Isomorphous.png
TITANIUM-ALLOY CONSTITUTION Phase DIAGRAM - Beta Isomorphous

Titanium alloys are generally classified into four main categories, [1] [2] [3] [4] with a miscellaneous catch-all the fifth.

Alpha-titanium

Beta-titanium

Beta titanium alloys exhibit the BCC allotropic form of titanium (called beta). [9] Elements used in this alloy are one or more of the following other than titanium in varying amounts. These are molybdenum, vanadium, niobium, tantalum, zirconium, manganese, iron, chromium, cobalt, nickel, and copper.

Beta titanium alloys have excellent formability and can be easily welded. [10]

Beta titanium is nowadays largely utilized in the orthodontic field and was adopted for orthodontics use in the 1980s. [10] This type of alloy replaced stainless steel for certain uses, as stainless steel had dominated orthodontics since the 1960s. It has strength/modulus of elasticity ratios almost twice those of 18-8 austenitic stainless steel, larger elastic deflections in springs, and reduced force per unit displacement 2.2 times below those of stainless steel appliances.

Some of the beta titanium alloys can convert to hard and brittle hexagonal omega-titanium at cryogenic temperatures [11] or under influence of ionizing radiation. [12]

Omega-titanium

Transition temperature

The crystal structure of titanium at ambient temperature and pressure is close-packed hexagonal α phase with a c/a ratio of 1.587. At about 890 °C, the titanium undergoes an allotropic transformation to a body-centred cubic β phase which remains stable to the melting temperature.

Some alloying elements, called alpha stabilizers, raise the alpha-to-beta transition temperature, [i] while others (beta stabilizers) lower the transition temperature. Aluminium, gallium, germanium, carbon, oxygen and nitrogen are alpha stabilizers. Molybdenum, vanadium, tantalum, niobium, manganese, iron, chromium, cobalt, nickel, copper and silicon are beta stabilizers. [13]

Properties

Generally, beta-phase titanium is the more ductile phase and alpha-phase is stronger yet less ductile, due to the larger number of slip planes in the bcc structure of the beta-phase in comparison to the hcp alpha-phase. Alpha-beta-phase titanium has a mechanical property which is in between both.

Titanium dioxide dissolves in the metal at high temperatures, and its formation is very energetic. These two factors mean that all titanium except the most carefully purified has a significant amount of dissolved oxygen, and so may be considered a Ti–O alloy. Oxide precipitates offer some strength (as discussed above), but are not very responsive to heat treatment and can substantially decrease the alloy's toughness.

Many alloys also contain titanium as a minor additive, but since alloys are usually categorized according to which element forms the majority of the material, these are not usually considered to be "titanium alloys" as such. See the sub-article on titanium applications.

Titanium alone is a strong, light metal. It is stronger than common, low-carbon steels, but 45% lighter. It is also twice as strong as weak aluminium alloys but only 60% heavier. Titanium has outstanding corrosion resistance to seawater, and thus is used in propeller shafts, rigging and other parts of boats that are exposed to seawater. Titanium and its alloys are used in airplanes, missiles, and rockets where strength, low weight, and resistance to high temperatures are important. [14] [15] [16]

Since titanium does not react within the human body, it and its alloys are used in artificial joints, screws, and plates for fractures, and for other biological implants. See: Titanium orthopedic implants.

Titanium grades

File:Titanium alloy products Titanium products.jpg
File:Titanium alloy products

The ASTM International standard on titanium and titanium alloy seamless pipe references the following alloys, requiring the following treatment:

"Alloys may be supplied in the following conditions: Grades 5, 23, 24, 25, 29, 35, or 36 annealed or aged; Grades 9, 18, 28, or 38 cold-worked and stress-relieved or annealed; Grades 9, 18, 23, 28, or 29 transformed-beta condition; and Grades 19, 20, or 21 solution-treated or solution-treated and aged." [17]

"Note 1—H grade material is identical to the corresponding numeric grade (that is, Grade 2H = Grade 2) except for the higher guaranteed minimum UTS, and may always be certified as meeting the requirements of its corresponding numeric grade. Grades 2H, 7H, 16H, and 26H are intended primarily for pressure vessel use." [17]

"The H grades were added in response to a user association request based on its study of over 5200 commercial Grade 2, 7, 16, and 26 test reports, where over 99% met the 58 ksi minimum UTS." [17]

Titanium alloys make lightweight products like pocketknives Two folding knives.JPG
Titanium alloys make lightweight products like pocketknives
Grade 1
is the most ductile and softest titanium alloy. It is a good solution for cold forming and corrosive environments. ASTM/ASME SB-265 provides the standards for commercially pure titanium sheet and plate. [18]
Grade 2
Unalloyed titanium, standard oxygen.
Grade 2H
Unalloyed titanium (Grade 2 with 58 ksi minimum UTS).
Grade 3
Unalloyed titanium, medium oxygen.
Grades 1-4 are unalloyed and considered commercially pure or "CP". Generally the tensile and yield strength goes up with grade number for these "pure" grades. The difference in their physical properties is primarily due to the quantity of interstitial elements. They are used for corrosion resistance applications where cost, ease of fabrication, and welding are important.
Grade 5 also known as Ti6Al4V, Ti-6Al-4V or Ti 6-4
Turbine blade made from Ti alloy Aircraft Parts - Made of Titanium - Pictures of a Street Photographer - Image 006.jpg
Turbine blade made from Ti alloy
not to be confused with Ti-6Al-4V-ELI (Grade 23), is the most commonly used alloy. It has a chemical composition of 6% aluminum, 4% vanadium, 0.25% (maximum) iron, 0.2% (maximum) oxygen, and the remainder titanium. [19] It is significantly stronger than commercially pure titanium (grades 1-4) while having the same stiffness and thermal properties (excluding thermal conductivity, which is about 60% lower in Grade 5 Ti than in CP Ti). [20] Among its many advantages, it is heat treatable. This grade is an excellent combination of strength, corrosion resistance, weld and fabricability.

"This alpha-beta alloy is the workhorse alloy of the titanium industry. The alloy is fully heat treatable in section sizes up to 15 mm and is used up to approximately 400 °C (750 °F). Since it is the most commonly used alloy – over 70% of all alloy grades melted are a sub-grade of Ti6Al4V, its uses span many aerospace airframe and engine component uses and also major non-aerospace applications in the marine, offshore and power generation industries in particular." [21]

"Applications: Blades, discs, rings, airframes, fasteners, components. Vessels, cases, hubs, forgings. Biomedical implants." [19]

Generally, Ti-6Al-4V is used in applications up to 400 degrees Celsius. It has a density of roughly 4420 kg/m3, Young's modulus of 120 GPa, and tensile strength of 1000 MPa. [22] By comparison, annealed type 316 stainless steel has a density of 8000 kg/m3, modulus of 193 GPa, and tensile strength of 570 MPa. [23] Tempered 6061 aluminium alloy has a density of 2700 kg/m3, modulus of 69 GPa, and tensile strength of 310 MPa, respectively. [24]
Ti-6Al-4V standard specifications include: [25] [26]
  • AMS: 4911, 4928, 4965, 4967, 6930, 6931, T-9046, T9047
  • ASTM: B265, B348, F1472
  • MIL: T9046 T9047
  • DMS: 1592, 1570, 1583
  • Boeing: BMS 7-269
Grade 6
contains 5% aluminium and 2.5% tin. It is also known as Ti-5Al-2.5Sn. This alloy is used in airframes and jet engines due to its good weldability, stability and strength at elevated temperatures. [27]
Rail cross-section was used to advertise Titanium alloy as early as 1913 Canadian transportation and distribution management (1913) (14761406346).jpg
Rail cross-section was used to advertise Titanium alloy as early as 1913
Grade 7
contains 0.12 to 0.25% palladium. This grade is similar to Grade 2. The small quantity of palladium added gives it enhanced crevice corrosion resistance at low temperatures and high pH. [28]
Grade 7H
is identical to Grade 7 (Grade 7 with 58 ksi minimum UTS).
Grade 9
contains 3.0% aluminium and 2.5% vanadium. This grade is a compromise between the ease of welding and manufacturing of the "pure" grades and the high strength of Grade 5. It is commonly used in aircraft tubing for hydraulics and in athletic equipment.
Grade 11
contains 0.12 to 0.25% palladium. This grade has enhanced corrosion resistance. [29]
Grade 12
contains 0.3% molybdenum and 0.8% nickel. This alloy has excellent weldability. [29]
Grades 13, 14, and 15
all contain 0.5% nickel and 0.05% ruthenium.
Grade 16
contains 0.04 to 0.08% palladium. This grade has enhanced corrosion resistance. [30]
Grade 16H
is identical to Grade 16 (Grade 16 with 58 ksi minimum UTS).
Grade 17
contains 0.04 to 0.08% palladium. This grade has enhanced corrosion resistance. [30]
Grade 18
contains 3% aluminium, 2.5% vanadium and 0.04 to 0.08% palladium. This grade is identical to Grade 9 in terms of mechanical characteristics. The added palladium gives it increased corrosion resistance. [30]
Grade 19
contains 3% aluminium, 8% vanadium, 6% chromium, 4% zirconium, and 4% molybdenum.
Grade 20
contains 3% aluminium, 8% vanadium, 6% chromium, 4% zirconium, 4% molybdenum and 0.04% to 0.08% palladium.
Grade 21
contains 15% molybdenum, 3% aluminium, 2.7% niobium, and 0.25% silicon.
Grade 23 also known as Ti-6Al-4V-ELI or TAV-ELI
3-D Printed Spinal Disc from Titanium alloy 3-D Printed Spinal Disc (5165) (18306277429).jpg
3-D Printed Spinal Disc from Titanium alloy

contains 6% aluminium, 4% vanadium, 0.13% (maximum) Oxygen. ELI stands for Extra Low Interstitial. Reduced interstitial elements oxygen and iron improve ductility and fracture toughness with some reduction in strength. [29] TAV-ELI is the most commonly used medical implant-grade titanium alloy. [29] [31] Due to its excellent biocompatibility, corrosion resistance, fatigue resistance, and low modulus of elasticity, which closely matches human bone, [32] TAV-ELI is the most commonly used medical implant-grade titanium alloy. [33]

Ti-6Al-4V-ELI standard specifications include: [31]
  • AMS: 4907, 4930, 6932, T9046, T9047
  • ASTM: B265, B348, F136
  • MIL: T9046 T9047
Grade 24
contains 6% aluminium, 4% vanadium and 0.04% to 0.08% palladium.
Grade 25
contains 6% aluminium, 4% vanadium and 0.3% to 0.8% nickel and 0.04% to 0.08% palladium.
Grades 26, 26H, and 27
A hexagon formed from thermal stir welding of a Titanium alloy Thermal stir welding - Samuel Smith (Weld Technician, Jacobs Ests GroupAll Points) displays a hexagon that was fabricated from stir welded plates of 6Al-4V titanium (ELI) using thermal stir welding (NASA).tif
A hexagon formed from thermal stir welding of a Titanium alloy
all contain 0.08 to 0.14% ruthenium.
Grade 28
contains 3% aluminium, 2.5% vanadium and 0.08 to 0.14% ruthenium.
Grade 29
contains 6% aluminium, 4% vanadium and 0.08 to 0.14% ruthenium.
Grades 30 and 31
contain 0.3% cobalt and 0.05% palladium.
Grade 32
contains 5% aluminium, 1% tin, 1% zirconium, 1% vanadium, and 0.8% molybdenum.
Grades 33 and 34
contain 0.4% nickel, 0.015% palladium, 0.025% ruthenium, and 0.15% chromium. Both grades are identical but for minor difference in oxygen and nitrogen content. [30] These grades contain 6 to 25 times less palladium than Grade 7 and are thus less costly, but offer similar corrosion performance thanks to the added ruthenium. [34]
Grade 35
contains 4.5% aluminium, 2% molybdenum, 1.6% vanadium, 0.5% iron, and 0.3% silicon.
Grade 36
contains 45% niobium.
Grade 37
contains 1.5% aluminium.
Grade 38
contains 4% aluminium, 2.5% vanadium, and 1.5% iron. This grade was developed in the 1990s for use as an armor plating. The iron reduces the amount of Vanadium needed as a beta stabilizer. Its mechanical properties are very similar to Grade 5, but has good cold workability similar to grade 9. [35]

Heat treatment

Titanium alloy used in frame of sunglasses Silhouette sunglasses.jpg
Titanium alloy used in frame of sunglasses

Titanium alloys are heat treated for a number of reasons, the main ones being to increase strength by solution treatment and aging as well as to optimize special properties, such as fracture toughness, fatigue strength and high temperature creep strength.

Alpha and near-alpha alloys cannot be dramatically changed by heat treatment. Stress relief and annealing are the processes that can be employed for this class of titanium alloys. The heat treatment cycles for beta alloys differ significantly from those for the alpha and alpha-beta alloys. Beta alloys can not only be stress relieved or annealed, but also can be solution treated and aged. The alpha-beta alloys are two-phase alloys, comprising both alpha and beta phases at room temperature. Phase compositions, sizes, and distributions of phases in alpha-beta alloys can be manipulated within certain limits by heat treatment, thus permitting tailoring of properties.

Alpha and near-alpha alloys
The micro-structure of alpha alloys cannot be strongly manipulated by heat treatment since alpha alloys undergo no significant phase change. As a result, high strength can not be acquired for the alpha alloys by heat treatment. Yet, alpha and near-alpha titanium alloys can be stress relieved and annealed.
Alpha-beta alloys
By working as well as heat treatment of alpha-beta alloys below or above the alpha-beta transition temperature, large micro-structural changes can be achieved. This may give a substantial hardening of the material. Solution treatment plus aging is used to produce maximum strengths in alpha-beta alloys. Also, other heat treatments, including stress-relief heat treatments, are practiced for this group of titanium alloys as well.
Beta alloys
In commercial beta alloys, stress-relieving and aging treatments can be combined.

Applications

Aerospace structures

Titanium is used regularly in aviation for its resistance to corrosion and heat, and its high strength-to-weight ratio. Titanium alloys are generally stronger than aluminium alloys, while being lighter than steel. It has been used in the earliest Apollo Program and Project Mercury. [36]

The Ti-3Al-2.5V alloy, which consists of 3% aluminum and 2.5% vanadium, was designed for low-temperature environments, maintaining high toughness and ductility even under cryogenic conditions in space. [37] It is used in aerospace components such as aircraft frames and landing gear. [38]

Architectural uses

Titanium cladding of Frank Gehry's Guggenheim Museum in Bilbao El Guggenheim vizcaino. (1454058701).jpg
Titanium cladding of Frank Gehry's Guggenheim Museum in Bilbao

Titanium alloys have been used occasionally in architecture.

Biomedical

Titanium plate for wrist Titanium plaatje voor pols.jpg
Titanium plate for wrist

Titanium alloys have been extensively used for the manufacturing of metal orthopedic joint replacements and bone plate surgeries. They are normally produced from wrought or cast bar stock by CNC, CAD-driven machining, or powder metallurgy production. Each of these techniques comes with inherent advantages and disadvantages. Wrought products come with an extensive material loss during machining into the final shape of the product and for cast samples the acquirement of a product in its final shape somewhat limits further processing and treatment (e.g. precipitation hardening), yet casting is more material effective. Traditional powder metallurgy methods are also more material efficient, yet acquiring fully dense products can be a common issue. [39]

With the emergence of solid freeform fabrication (3D printing) the possibility to produce custom-designed biomedical implants (e.g. hip joints) has been realized. Tests show it's 50% stronger than the next strongest alloy of similar density used in aerospace applications. [40] While it is not applied currently on a larger scale, freeform fabrication methods offers the ability to recycle waste powder (from the manufacturing process) and makes for selectivity tailoring desirable properties and thus the performance of the implant. Electron Beam Melting (EBM) and Selective Laser Melting (SLM) are two methods applicable for freeform fabrication of Ti-alloys. Manufacturing parameters greatly influence the microstructure of the product, where e.g. a fast cooling rate in combination with low degree of melting in SLM leads to the predominant formation of martensitic alpha-prime phase, giving a very hard product. [39]

Ti-6Al-4V / Ti-6Al-4V-ELI
This alloy has good biocompatibility, and is neither cytotoxic nor genotoxic. [41] Ti-6Al-4V suffers from poor shear strength and poor surface wear properties in certain loading conditions: [19]

Bio compatibility: Excellent, especially when direct contact with tissue or bone is required. Ti-6Al-4V's poor shear strength makes it undesirable for bone screws or plates. It also has poor surface wear properties and tends to seize when in sliding contact with itself and other metals. Surface treatments such as nitriding and oxidizing can improve the surface wear properties. [19]

Ti-6Al-7Nb
This alloy was developed as a biomedical replacement for Ti-6Al-4V, because Ti-6Al-4V contains vanadium, an element that has demonstrated cytotoxic outcomes when isolated. [42] :1 Ti-6Al-7Nb contains 6% aluminium and 7% niobium. [42] :18

Ti6Al7Nb is a dedicated high strength titanium alloy with excellent biocompatibility for surgical implants. Used for replacement hip joints, it has been in clinical use since early 1986. [43]

Automobile industry

Titanium alloys are used in the automobile industry due to their outstanding characteristics. Key applications include engine components like valves and connecting rods, exhaust systems, suspension springs, and fasteners. [44] [45] These alloys help reduce vehicle weight, leading to improved fuel efficiency and performance. [46] Additionally, titanium's durability and resistance to corrosion extend the lifespan of automotive parts. However, the high cost and manufacturing complexity of titanium limit its use mostly to high-performance and luxury vehicles. [47]

Related Research Articles

<span class="mw-page-title-main">Stainless steel</span> Steel alloy resistant to corrosion

Stainless steel, also known as inox, corrosion-resistant steel (CRES), and rustless steel, is an alloy of iron that is resistant to rusting and corrosion. It contains iron with chromium and other elements such as molybdenum, carbon, nickel and nitrogen depending on its specific use and cost. Stainless steel's resistance to corrosion results from the 10.5%, or more, chromium content which forms a passive film that can protect the material and self-heal in the presence of oxygen.

<span class="mw-page-title-main">Titanium</span> Chemical element with atomic number 22 (Ti)

Titanium is a chemical element; it has symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in sea water, aqua regia, and chlorine.

<span class="mw-page-title-main">High-strength low-alloy steel</span> Type of alloy steel

High-strength low-alloy steel (HSLA) is a type of alloy steel that provides better mechanical properties or greater resistance to corrosion than carbon steel. HSLA steels vary from other steels in that they are not made to meet a specific chemical composition but rather specific mechanical properties. They have a carbon content between 0.05 and 0.25% to retain formability and weldability. Other alloying elements include up to 2.0% manganese and small quantities of copper, nickel, niobium, nitrogen, vanadium, chromium, molybdenum, titanium, calcium, rare-earth elements, or zirconium. Copper, titanium, vanadium, and niobium are added for strengthening purposes. These elements are intended to alter the microstructure of carbon steels, which is usually a ferrite-pearlite aggregate, to produce a very fine dispersion of alloy carbides in an almost pure ferrite matrix. This eliminates the toughness-reducing effect of a pearlitic volume fraction yet maintains and increases the material's strength by refining the grain size, which in the case of ferrite increases yield strength by 50% for every halving of the mean grain diameter. Precipitation strengthening plays a minor role, too. Their yield strengths can be anywhere between 250–590 megapascals (36,000–86,000 psi). Because of their higher strength and toughness HSLA steels usually require 25 to 30% more power to form, as compared to carbon steels.

Refractory metals are a class of metals that are extraordinarily resistant to heat and wear. The expression is mostly used in the context of materials science, metallurgy and engineering. The definition of which elements belong to this group differs. The most common definition includes five elements: two of the fifth period and three of the sixth period. They all share some properties, including a melting point above 2000 °C and high hardness at room temperature. They are chemically inert and have a relatively high density. Their high melting points make powder metallurgy the method of choice for fabricating components from these metals. Some of their applications include tools to work metals at high temperatures, wire filaments, casting molds, and chemical reaction vessels in corrosive environments. Partly due to the high melting point, refractory metals are stable against creep deformation to very high temperatures.

<span class="mw-page-title-main">Carbon steel</span> Steel in which the main interstitial alloying constituent is carbon

Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states:

<span class="mw-page-title-main">Maraging steel</span> Steel known for strength and toughness

Maraging steels are steels that are known for possessing superior strength and toughness without losing ductility. Aging refers to the extended heat-treatment process. These steels are a special class of very-low-carbon ultra-high-strength steels that derive their strength not from carbon, but from precipitation of intermetallic compounds. The principal alloying element is 15 to 25 wt% nickel. Secondary alloying elements, which include cobalt, molybdenum and titanium, are added to produce intermetallic precipitates.

<span class="mw-page-title-main">Liquidmetal</span> Amorphous metal alloy brand associated with Caltech

Liquidmetal and Vitreloy are commercial names of a series of amorphous metal alloys developed by a California Institute of Technology (Caltech) research team and marketed by Liquidmetal Technologies. Liquidmetal alloys combine a number of desirable material features, including high tensile strength, excellent corrosion resistance, very high coefficient of restitution and excellent anti-wearing characteristics, while also being able to be heat-formed in processes similar to thermoplastics. Despite the name, they are not liquid at room temperature.

<span class="mw-page-title-main">Microstructure</span> Very small scale structure of material

Microstructure is the very small scale structure of a material, defined as the structure of a prepared surface of material as revealed by an optical microscope above 25× magnification. The microstructure of a material can strongly influence physical properties such as strength, toughness, ductility, hardness, corrosion resistance, high/low temperature behaviour or wear resistance. These properties in turn govern the application of these materials in industrial practice.

<span class="mw-page-title-main">Orthodontic archwire</span> Wire used in dental braces

An archwire in orthodontics is a wire conforming to the alveolar or dental arch that can be used with dental braces as a source of force in correcting irregularities in the position of the teeth. An archwire can also be used to maintain existing dental positions; in this case it has a retentive purpose.

Titanium powder metallurgy (P/M) offers the possibility of creating net shape or near net shape parts without the material loss and cost associated with having to machine intricate components from wrought billet. Powders can be produced by the blended elemental technique or by pre-alloying and then consolidated by metal injection moulding, hot isostatic pressing, direct powder rolling or laser engineered net shaping.

<span class="mw-page-title-main">Alloy steel</span> Steel alloyed with a variety of elements

Alloy steel is steel that is alloyed with a variety of elements in amounts between 1.0% and 50% by weight, typically to improve its mechanical properties.

In metallurgy, solid solution strengthening is a type of alloying that can be used to improve the strength of a pure metal. The technique works by adding atoms of one element to the crystalline lattice of another element, forming a solid solution. The local nonuniformity in the lattice due to the alloying element makes plastic deformation more difficult by impeding dislocation motion through stress fields. In contrast, alloying beyond the solubility limit can form a second phase, leading to strengthening via other mechanisms.

Titanium Beta C refers to Ti Beta-C, a trademark for an alloy of titanium originally filed by RTI International. It is a metastable "beta alloy" which was originally developed in the 1960s; Ti-3Al-8V-6Cr-4Mo-4Zr, nominally 3% aluminum, 8% vanadium, 6% chromium, 4% molybdenum, 4% zirconium and balance (75%): titanium.

Titanium rings are jewelry rings or bands which have been primarily constructed from titanium. The actual compositions of titanium can vary, such as "commercial pure" or "aircraft grade", and titanium rings are often crafted in combination with other materials, such as gemstones and traditional jewelry metals. Even with these variations in composition and materials, titanium rings are commonly referred to as such if they contain any amount of titanium.

Ti-6Al-4V, also sometimes called TC4, Ti64, or ASTM Grade 5, is an alpha-beta titanium alloy with a high specific strength and excellent corrosion resistance. It is one of the most commonly used titanium alloys and is applied in a wide range of applications where low density and excellent corrosion resistance are necessary such as e.g. aerospace industry and biomechanical applications.

An Electrochemical Fatigue Crack Sensor (EFCS) is a type of low cost electrochemical nondestructive dynamic testing method used primarily in the aerospace and transportation infrastructure industries. The method is used to locate surface-breaking and slightly subsurface defects in all metallic materials. In bridge structures, EFCS is used at known fatigue susceptible areas, such as sharp-angled coped beams, stringer to beam attachments, and the toe of welds. This dynamic testing can be a form of short term or long-term monitoring, as long as the structure is undergoing dynamic cyclic loading.

Ti-6Al-7Nb is an alpha-beta titanium alloy first synthesized in 1977 containing 6% aluminum and 7% niobium. It features high strength and has similar properties as the cytotoxic vanadium containing alloy Ti-6Al-4V. Ti-6Al-7Nb is used as a material for hip prostheses.

Titanium adhesive bonding is an engineering process used in the aerospace industry, medical-device manufacture and elsewhere. Titanium alloy is often used in medical and military applications because of its strength, weight, and corrosion resistance characteristics. In implantable medical devices, titanium is used because of its biocompatibility and its passive, stable oxide layer. Also, titanium allergies are rare and in those cases mitigations like Parylene coating are used. In the aerospace industry titanium is often bonded to save cost, touch times, and the need for mechanical fasteners. In the past, Russian submarines' hulls were completely made of titanium because the non-magnetic nature of the material went undetected by the defense technology at that time. Bonding adhesive to titanium requires preparing the surface beforehand, and there is not a single solution for all applications. For example, etchant and chemical methods are not biocompatible and cannot be employed when the device will come into contact with blood and tissue. Mechanical surface roughness techniques like sanding and laser roughening may make the surface brittle and create micro-hardness regions that would not be suitable for cyclic loading found in military applications. Air oxidation at high temperatures will produce a crystalline oxide layer at a lower investment cost, but the increased temperatures can deform precision parts. The type of adhesive, thermosetting or thermoplastic, and curing methods are also factors in titanium bonding because of the adhesive's interaction with the treated oxide layer. Surface treatments can also be combined. For example, a grit blast process can be followed by a chemical etch and a primer application.

References

Notes
  1. In a titanium or titanium alloy, alpha-to-beta transition temperature is the temperature above which the beta phase becomes thermodynamically favorable.
Sources
  1. "Characteristics of Alpha, Alpha Beta and Beta Titanium Alloys". AZO Materials. 17 August 2004.
  2. "Alpha Titanium Vs. Beta Titanium Vs. Commercially Pure Titanium".
  3. Semiatin, S. L. (2020). "An Overview of the Thermomechanical Processing of α/β Titanium Alloys: Current Status and Future Research Opportunities". Metallurgical and Materials Transactions A. 51 (6): 2593–2625. Bibcode:2020MMTA...51.2593S. doi:10.1007/s11661-020-05625-3.
  4. Yao, Xin (2016). "Quenching of Titanium and Control of Residual Stresses". Heat Treating of Nonferrous Alloys. pp. 546–554. doi:10.31399/asm.hb.v04e.a0006286. ISBN   978-1-62708-169-6.
  5. 1 2 3 4 Titanium – A Technical Guide. ASM International. 2000. ISBN   9781615030620.
  6. Wang, B.; Zhou, L.; Du, J.; Cao, Y. (January 2023). "Analysis of residual stresses in electron beam welding with filler wire of Ti62A alloy". Journal of Materials Research and Technology. 23: 985–997. doi: 10.1016/j.jmrt.2023.01.081 .
  7. Najdahmadi, A.; Zarei-Hanzaki, A.; Farghadani, E. (1 February 2014). "Mechanical properties enhancement in Ti–29Nb–13Ta–4.6Zr alloy via heat treatment with no detrimental effect on its biocompatibility". Materials & Design. 54: 786–791. doi:10.1016/j.matdes.2013.09.007. ISSN   0261-3069.
  8. "INVESTIGATION OF THE BEHAVIOR OF MAGNESIUM IN ARC MELTING OF TITANIUM INGOTS AT PRESSURES OF UP TO 140 ATM" (PDF). BEHAVIOR OF MAGNESIUM IN ARC MELTING. 1980.
  9. Schmidt, F. F.; Wood, R. A. (1965). HEAT TREATMENT OF TITANIUM AND TITANIUM ALLOYS BY (PDF) (TECHNICAL MEMORANDUM X-53445 ed.). GEORGE C. MARSHALL SPACE FLIGHT CENTER: NASA.
  10. 1 2 Goldberg, Jon; Burstone, Charles J. (1979). "An Evaluation of Beta Titanium Alloys for Use in Orthodontic Appliances". Journal of Dental Research. 58 (2): 593–599. doi:10.1177/00220345790580020901. PMID   283089. S2CID   29064479.
  11. De Fontaine§§, D.; Paton, N.E.; Williams, J.C. (November 1971). "Transformation de la phase omega dans les alliages de titane comme exemple de reactions controlees par deplacement Die omega-phasenumwandlung in titanlegierungen als beispiel einer verschiebungskontrollierten reaktion". Acta Metallurgica. 19 (11): 1153–1162. doi:10.1016/0001-6160(71)90047-2 . Retrieved 27 April 2020.
  12. Ishida, Taku; Wakai, Eiichi; Makimura, Shunsuke; Casella, Andrew M.; Edwards, Danny J.; Senor, David J.; Ammigan, Kavin; Hurh, Patrick G.; Densham, Christopher J.; Fitton, Michael D.; Bennett, Joe M.; Kim, Dohyun; Simos, Nikolaos; Hagiwara, Masayuki; Kawamura, Naritoshi; Meigo, Shin-ichiro; Yohehara, Katsuya (2020). "Tensile behavior of dual-phase titanium alloys under high-intensity proton beam exposure: Radiation-induced omega phase transformation in Ti-6Al-4V". Journal of Nuclear Materials. 541: 152413. arXiv: 2004.11562 . Bibcode:2020JNuM..54152413I. doi:10.1016/j.jnucmat.2020.152413. S2CID   216144772.
  13. Vydehi Arun Joshi. Titanium Alloys: An Atlas of Structures and Fracture Features. CRC Press, 2006. doi : 10.1201/9781420006063 ISBN   978-0-429-12327-6
  14. Nyamekye, Patricia; Rahimpour Golroudbary, Saeed; Piili, Heidi; Luukka, Pasi; Kraslawski, Andrzej (2023-05-01). "Impact of additive manufacturing on titanium supply chain: Case of titanium alloys in automotive and aerospace industries". Advances in Industrial and Manufacturing Engineering. 6: 100112. doi: 10.1016/j.aime.2023.100112 . ISSN   2666-9129.
  15. Gerdemann, Steven J. (2001-07-01). "TITANIUM: Process Technologies". Advanced Materials & Processes. 159 (7): 41.
  16. "Titanium (Ti) - Chemical properties, Health and Environmental effects". www.lenntech.com. Retrieved 2023-05-11.
  17. 1 2 3 ASTM B861 – 10 Standard Specification for Titanium and Titanium Alloy Seamless Pipe (Grades 1 to 38)
  18. Titanium Grades, Application
  19. 1 2 3 4 "Titanium-6-4" . Retrieved 2009-02-19.
  20. Compare Materials: Commercially Pure Titanium and 6Al-4V (Grade 5) Titanium
  21. Titanium Alloys – Ti6Al4V Grade 5
  22. Material Properties Data: 6Al-4V (Grade 5) Titanium Alloy
  23. Material Properties Data: Marine Grade Stainless Steel
  24. Material Properties Data: 6061-T6 Aluminum
  25. "6Al-4V Titanium". Performance Titanium Group. 15 May 2015.
  26. "Ti-6Al-4V Titanium Grade 5". Service Steel Aerospace Corporation. 6 October 2020.
  27. "Titanium Ti-5Al-2.5Sn (Grade 6) - Material Web".
  28. "Titanium Grade 7 (Titanium Palladium alloy, Ti-IIPd)-Metals, Alloys, and Sputtering Targets". Archived from the original on 2012-04-26. Retrieved 2011-12-19.
  29. 1 2 3 4 "Titanium Grade Overview". Archived from the original on 2023-03-26.
  30. 1 2 3 4 "Active Atom Materials - Titanium Group".
  31. 1 2 "6Al-4V-ELI Titanium". Performance Titanium Group. 15 May 2015.
  32. Dallago, M.; Fontanari, V. (2018). "Fatigue and biological properties of Ti-6Al-4V ELI cellular structures with variously arranged cubic cells made by selective laser melting". Journal of the Mechanical Behavior of Biomedical Materials. 78: 381–394. doi:10.1016/j.jmbbm.2017.11.044. hdl: 11572/190389 . PMID   29220822.
  33. "Precision Engineering with Grade 23 Titanium: Ti-6Al-4V-ELI's Role in High-Performance Machinery". Stanford Powders. Retrieved Aug 25, 2024.
  34. T. Lian; T. Yashiki; T. Nakayama; T. Nakanishi; R. B. Rebak (2006-07-23). Comparative corrosion behavior of two palladium-containing titanium alloys. ASME Pressure Vessels and Piping Conference. Vancouver.
  35. "Grade 38 Titanium: A High-Strength and Corrosion-Resistant Alloy". Stanford Advanced Materials.
  36. "Preparations for the First Manned Apollo Mission". NASA. Retrieved June 26, 2024.
  37. Trento, Chin (Apr 12, 2024). "Titanium Used in the Aerospace Industry". Stanford Advanced Materials. Retrieved June 26, 2024.
  38. Zhao, Qinyan; Sun, Qiaoyan (2022). "High-strength titanium alloys for aerospace engineering applications: A review on melting-forging process". Materials Science and Engineering. 845. doi:10.1016/j.msea.2022.143260.
  39. 1 2 Murr, L. E.; Quinones, S. A.; Gaytan, S. M.; Lopez, M. I.; Rodela, A.; Martinez, E. Y.; Hernandez, D. H.; Martinez, E.; Medina, F. (2009-01-01). "Microstructure and mechanical behavior of Ti–6Al–4V produced by rapid-layer manufacturing, for biomedical applications". Journal of the Mechanical Behavior of Biomedical Materials. 2 (1): 20–32. doi:10.1016/j.jmbbm.2008.05.004. PMID   19627804.
  40. Noronha, Jordan; Dash, Jason; Rogers, Jason; Leary, Martin; Brandt, Milan; Qian, Ma (2024-01-07). "Titanium Multi-Topology Metamaterials with Exceptional Strength". Advanced Materials. 36 (34): e2308715. Bibcode:2024AdM....3608715N. doi: 10.1002/adma.202308715 . ISSN   0935-9648. PMID   38160263.
  41. Velasco-Ortega, E (Sep 2010). "In vitro evaluation of cytotoxicity and genotoxicity of a commercial titanium alloy for dental implantology". Mutat. Res. 702 (1): 17–23. Bibcode:2010MRGTE.702...17V. doi:10.1016/j.mrgentox.2010.06.013. PMID   20615479.
  42. 1 2 The fatigue resistance of commercially pure titanium(grade II), titanium alloy (Ti6Al7Nb) and conventional cobalt-chromium cast clasps by Mali Palanuwech; Inaugural-Dissertation zur Erlangung des Doktorgrades der Zahnheilkunde der Medizinschen Fakultät der Eberhard-Karls-Universität zu Tübingenvorgelegt; Munich (2003). Retrieved 8 September 2012
  43. Titanium Alloys – Ti6Al7Nb Properties and Applications. Retrieved 8 September 2012
  44. "Applications Of Titanium Alloy In The Automobile Industry". Advanced Refractory Metals. March 2018. Retrieved July 6, 2024.
  45. Ian Polmear (2005). Light Alloys: From Traditional Alloys to Nanocrystals. Elsevier. p. 361. ISBN   978-0-7506-6371-7.
  46. Yamashita, Yoshito; Takayama, Isamu (2002). "Applications and Features of titanium for automobile industry" (PDF). Nippon Steel. Retrieved July 6, 2024.
  47. Nyamekye, Patricia; Golroudbary, S. R. (2023). "Impact of additive manufacturing on titanium supply chain: Case of titanium alloys in automotive and aerospace industries". Advances in Industrial and Manufacturing Engineering. 6. doi: 10.1016/j.aime.2023.100112 .