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A cable tie (also known as a hose tie, tie wrap, wire tie, zap-straps, or zip tie) is a type of fastener for holding items together, primarily electrical cables and wires. Because of their low cost, ease of use, and binding strength, cable ties are ubiquitous, finding use in a wide range of other applications. Cable ties were first manufactured by Thomas & Betts under the brand name Ty-Rap.
The common cable tie, normally made of nylon, has a flexible tape section with teeth that engage with a pawl in the head to form a ratchet so that as the free end of the tape section is pulled the cable tie tightens and does not come undone. When the mouthpiece is inserted through the grooves and pulled tight, it creates a secure, adjustable loop, which locks in place like a knot. Some ties include a tab that can be depressed to release the ratchet so that the tie can be loosened or removed, and possibly reused. Stainless steel versions, some coated with a rugged plastic, cater for exterior applications and hazardous environments. [1]
The most common cable tie consists of a flexible nylon tape with an integrated linear ratchet gear rack, and on one end a pawl within a small open case. Once the pointed tip of the cable tie has been pulled through the case and past the ratchet, it is prevented from being pulled back unless a large amount of force is applied; the resulting loop may only be pulled tighter. This allows several cables to be bound together into a cable bundle and/or to form a cable tree.
A cable tie tensioning device or tool may be used to apply a cable tie with a specific degree of tension. The tool may cut off the extra tail flush with the head in order to avoid a sharp edge which might otherwise cause injury. Light-duty tools are operated by squeezing the handle with the fingers, while heavy-duty versions can be powered by compressed air or a solenoid, to prevent repetitive strain injury.
In order to increase resistance to ultraviolet light in outdoor applications, nylon containing a minimum of 2% carbon black is used to protect the polymer chains and extend the cable tie's service life.[ citation needed ] Blue cable ties are supplied to the food industry and contain a metal additive so they can be detected by industrial metal detectors. [2] Cable ties made of ETFE (Tefzel) are used in radiation-rich environments. Red cable ties made of ECTFE (Halar) are used for plenum cabling.
Stainless steel cable ties are also available for flameproof applications—coated stainless ties are available to prevent galvanic attack from dissimilar metals (e.g. zinc-coated cable tray). [1]
Plastic handcuffs are based on the cable tie design and are used by law enforcement to restrain prisoners. [3] Cable ties are also sometimes used to prevent hubcaps (also known as wheel trims) from falling off a moving vehicle, and some are sold specifically for this purpose. [4] The use of cable ties in medicolegal cases is infrequent, being involved in situations of neck compression or restraint. [5]
Cable ties were invented by Thomas & Betts, an electrical company, in 1958 under the brand name Ty-Rap. Initially they were designed for airplane wire harnesses. The original design used a metal tooth, and these can still be obtained. Manufacturers later changed to the nylon/plastic design. [6] [ self-published source ]
Over the years the design has been extended and developed into numerous spin-off products. One example was a self-locking loop developed as an alternative to purse-string suture in colon anastomosis. [7]
Ty-Rap cable tie inventor, Maurus C. Logan, worked for Thomas & Betts and finished his career with the company as Vice President of Research and Development. During his tenure at Thomas & Betts, he contributed to the development and marketing of many successful Thomas & Betts products. Logan died on 12 November 2007, at the age of 86. [8]
The idea of the cable tie came to Logan while touring a Boeing aircraft manufacturing facility in 1956. Aircraft wiring was a cumbersome and detailed undertaking, involving thousands of feet of wire organized on sheets of 50-foot-long plywood and held in place with knotted, wax-coated, braided nylon cord. Each knot had to be pulled tight by wrapping the cord around one's finger which sometimes cut the operator's fingers until they developed thick calluses. Logan was convinced there had to be an easier, more forgiving, way to accomplish this critical task.
For the next couple of years, Logan experimented with various tools and materials. On June 24, 1958, a patent for the Ty-Rap cable tie was submitted. [9]
Cable ties are generally designed as single-use devices, however they can be reopened with little or no damage by inserting a small flat object between the ratchet and the pawl, and pulling the pawl out. Some models have a mechanism to release the pawl and allow re-use. Alternatively, the tie can be twisted 180 degrees and inserted into the case upside down to create a weaker loop that can be easily opened by hand, but still strong enough for certain simple tasks, such as holding several cables together.
Other methods of bundling cable together securely and semi-permanently include cable lacing, strapping, binding knots such as the surgeon's knot or constrictor knot, Velcro brand hook-and-loop strips, conveyor belt hooks, twist ties, Rapstrap fasteners, or metal buckle.
A knot is an intentional complication in cordage which may be practical or decorative, or both. Practical knots are classified by function, including hitches, bends, loop knots, and splices: a hitch fastens a rope to another object; a bend fastens two ends of a rope to each another; a loop knot is any knot creating a loop; and splice denotes any multi-strand knot, including bends and loops. A knot may also refer, in the strictest sense, to a stopper or knob at the end of a rope to keep that end from slipping through a grommet or eye. Knots have excited interest since ancient times for their practical uses, as well as their topological intricacy, studied in the area of mathematics known as knot theory.
The constrictor knot is one of the most effective binding knots. Simple and secure, it is a harsh knot that can be difficult or impossible to untie once tightened. It is made similarly to a clove hitch but with one end passed under the other, forming an overhand knot under a riding turn. The double constrictor knot is an even more robust variation that features two riding turns.
A whipping knot or whipping is a binding of marline twine or whipcord around the end of a rope to prevent its natural tendency to fray.
Handcuffs are restraint devices designed to secure an individual's wrists in proximity to each other. They comprise two parts, linked together by a chain, a hinge, or rigid bar. Each cuff has a rotating arm which engages with a ratchet that prevents it from being opened once closed around a person's wrist. Without a key, handcuffs cannot be removed without specialist knowledge, and a handcuffed person cannot move their wrists more than a few centimetres or inches apart, making many tasks difficult or impossible.
A climbing harness is a piece of equipment that allows a climber to tie in to the safety of a rope. It is used in rock and ice climbing, abseiling, and lowering; this is in contrast to other activities requiring ropes for access or safety such as industrial rope work, construction, and rescue and recovery, which use safety harnesses instead.
A winch is a mechanical device that is used to pull in or let out or otherwise adjust the tension of a rope or wire rope.
A shackle, also known as a gyve, is a U-shaped piece of metal secured with a clevis pin or bolt across the opening, or a hinged metal loop secured with a quick-release locking pin mechanism. The term also applies to handcuffs and other similarly conceived restraint devices that function in a similar manner. Shackles are the primary connecting link in all manner of rigging systems, from boats and ships to industrial crane rigging, as they allow different rigging subsets to be connected or disconnected quickly.
A rope is a group of yarns, plies, fibres, or strands that are twisted or braided together into a larger and stronger form. Ropes have tensile strength and so can be used for dragging and lifting. Rope is thicker and stronger than similarly constructed cord, string, and twine.
A spraydeck is a flexible waterproof cover for a boat with holes for the passengers' waists. Spraydecks are used to prevent water from entering the boat while allowing passengers to paddle or row.
A ratchet is a mechanical device that allows continuous linear or rotary motion in only one direction while preventing motion in the opposite direction. Ratchets are widely used in machinery and tools. The word ratchet is also used informally to refer to a ratcheting socket wrench.
A distance line, penetration line, cave line, wreck line or guide line is an item of diving equipment used by scuba divers as a means of returning to a safe starting point in conditions of low visibility, water currents or where pilotage is difficult. They are often used in cave diving and wreck diving where the diver must return to open water after a penetration when it may be difficult to discern the return route. Guide lines are also useful in the event of silt out.
A curtain is a piece of cloth or other material intended to block or obscure light, air drafts, or water. A curtain is also the movable screen or drape in a theatre that separates the stage from the auditorium or that serves as a backdrop/background.
Rope splicing in ropework is the forming of a semi-permanent joint between two ropes or two parts of the same rope by partly untwisting and then interweaving their strands. Splices can be used to form a stopper at the end of a line, to form a loop or an eye in a rope, or for joining two ropes together. Splices are preferred to knotted rope, since while a knot typically reduces the strength by 20–40%, a splice is capable of attaining a rope's full strength. However, splicing usually results in a thickening of the line and, if subsequently removed, leaves a distortion of the rope. Most types of splices are used on three-strand rope, but some can be done on 12-strand or greater single-braided rope, as well as most double braids.
Metallic fibers are manufactured fibers composed of metal, metallic alloys, plastic-coated metal, metal-coated plastic, or a core completely covered by metal.
Crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. Crimping tools are used to create crimps.
Strapping, also known as bundling and banding, is the process of applying a strap to an item to combine, stabilize, hold, reinforce, or fasten it. A strap may also be referred to as strapping. Strapping is most commonly used in the packaging industry.
A Prusik is a friction hitch or knot used to attach a loop of cord around a rope, applied in climbing, canyoneering, mountaineering, caving, rope rescue, ziplining, and by arborists. The term Prusik is a name for both the loops of cord used to tie the hitch and the hitch itself, and the verb is "to prusik" or "prusiking". More casually, the term is used for any friction hitch or device that can grab a rope. Due to the pronunciation, the word is often misspelled Prussik, Prussick, or Prussic.
The eye splice is a method of creating a permanent loop in the end of a rope by means of rope splicing.
Cable lacing is a method for tying wiring harnesses and cable looms, traditionally used in telecommunication, naval, and aerospace applications. This old cable management technique, taught to generations of lineworkers, is still used in some modern applications since it does not create obstructions along the length of the cable, avoiding the handling problems of cables groomed by plastic or hook-and-loop cable ties.
String is a long flexible structure made from fibers twisted together into a single strand, or from multiple such strands which are in turn twisted together. String is used to tie, bind, or hang other objects. It is also used as a material to make things, such as textiles, and in arts and crafts. String is a simple tool, and its use by humans is known to have been developed tens of thousands of years ago. In Mesoamerica, for example, string was invented some 20,000 to 30,000 years ago, and was made by twisting plant fibers together. String may also be a component in other tools, and in devices as diverse as weapons, musical instruments, and toys.