Cable tie

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Assortment of cable ties Cable ties.jpg
Assortment of cable ties

A cable tie (also known as a hose tie, tie wrap, wire tie, zap-straps, or zip tie) is a type of fastener for holding items together, primarily electrical cables and wires. Because of their low cost, ease of use, and binding strength, cable ties are ubiquitous, finding use in a wide range of other applications. Cable ties were first manufactured by Thomas & Betts under the brand name Ty-Rap.

Contents

The common cable tie, normally made of nylon, has a flexible tape section with teeth that engage with a pawl in the head to form a ratchet so that as the free end of the tape section is pulled the cable tie tightens and does not come undone. When the mouthpiece is inserted through the grooves and pulled tight, it creates a secure, adjustable loop, which locks in place like a knot. Some ties include a tab that can be depressed to release the ratchet so that the tie can be loosened or removed, and possibly reused. Stainless steel versions, some coated with a rugged plastic, cater for exterior applications and hazardous environments. [1]

Design and use

The ratchet mechanism on the head of a cable tie ZipTieCrossSection.JPG
The ratchet mechanism on the head of a cable tie
Cable ties used to attach shade cloth to scaffolding at a construction site in Singapore Shade cloth attached with cable ties.jpg
Cable ties used to attach shade cloth to scaffolding at a construction site in Singapore

The most common cable tie consists of a flexible nylon tape with an integrated linear ratchet gear rack, and on one end a pawl within a small open case. Once the pointed tip of the cable tie has been pulled through the case and past the ratchet, it is prevented from being pulled back unless a large amount of force is applied; the resulting loop may only be pulled tighter. This allows several cables to be bound together into a cable bundle and/or to form a cable tree.

A cable tie tensioning device or tool may be used to apply a cable tie with a specific degree of tension. The tool may cut off the extra tail flush with the head in order to avoid a sharp edge which might otherwise cause injury. Light-duty tools are operated by squeezing the handle with the fingers, while heavy-duty versions can be powered by compressed air or a solenoid, to prevent repetitive strain injury.

In order to increase resistance to ultraviolet light in outdoor applications, nylon containing a minimum of 2% carbon black is used to protect the polymer chains and extend the cable tie's service life.[ citation needed ] Blue cable ties are supplied to the food industry and contain a metal additive so they can be detected by industrial metal detectors. [2] Cable ties made of ETFE (Tefzel) are used in radiation-rich environments. Red cable ties made of ECTFE (Halar) are used for plenum cabling.

Stainless steel cable ties are also available for flameproof applications—coated stainless ties are available to prevent galvanic attack from dissimilar metals (e.g. zinc-coated cable tray). [1]

Plastic handcuffs are based on the cable tie design and are used by law enforcement to restrain prisoners. [3] Cable ties are also sometimes used to prevent hubcaps (also known as wheel trims) from falling off a moving vehicle, and some are sold specifically for this purpose. [4] The use of cable ties in medicolegal cases is infrequent, being involved in situations of neck compression or restraint. [5]

History

Cable ties were invented by Thomas & Betts, an electrical company, in 1958 under the brand name Ty-Rap. Initially they were designed for airplane wire harnesses. The original design used a metal tooth, and these can still be obtained. Manufacturers later changed to the nylon/plastic design. [6] [ self-published source ]

Over the years the design has been extended and developed into numerous spin-off products. One example was a self-locking loop developed as an alternative to purse-string suture in colon anastomosis. [7]

Ty-Rap cable tie inventor, Maurus C. Logan, worked for Thomas & Betts and finished his career with the company as Vice President of Research and Development. During his tenure at Thomas & Betts, he contributed to the development and marketing of many successful Thomas & Betts products. Logan died on 12 November 2007, at the age of 86. [8]

The idea of the cable tie came to Logan while touring a Boeing aircraft manufacturing facility in 1956. Aircraft wiring was a cumbersome and detailed undertaking, involving thousands of feet of wire organized on sheets of 50-foot-long plywood and held in place with knotted, wax-coated, braided nylon cord. Each knot had to be pulled tight by wrapping the cord around one's finger which sometimes cut the operator's fingers until they developed thick calluses. Logan was convinced there had to be an easier, more forgiving, way to accomplish this critical task.

For the next couple of years, Logan experimented with various tools and materials. On June 24, 1958, a patent for the Ty-Rap cable tie was submitted. [9]

Reuse

Cable ties are generally designed as single-use devices, however they can be reopened with little or no damage by inserting a small flat object between the ratchet and the pawl, and pulling the pawl out. Some models have a mechanism to release the pawl and allow re-use.

Speciality types

A cable tie with an in-built security tag Truck with security seal.JPG
A cable tie with an in-built security tag
Beaded
Beaded design allows them to be releasable and reusable
Releasable
Reusable cable ties with a releasable ratchet
Ladder style
For intermediate bundling and retail applications
Identification
Built-in flags for written or printed identification
Parallel entry
Tamper-proof, low profile heads
Tear-off
Quick release design requires no cutting tools
Pull-tight seals
Tamper-evident seals
Steggel
Heavy duty, multipurpose ties

Alternatives

Other methods of bundling cable together securely and semi-permanently include cable lacing, strapping, binding knots such as the surgeon's knot or constrictor knot, Velcro brand hook-and-loop strips, conveyor belt hooks, twist ties, Rapstrap fasteners, or metal buckle.

See also

Related Research Articles

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A knot is an intentional complication in cordage which may be practical or decorative, or both. Practical knots are classified by function, including hitches, bends, loop knots, and splices: a hitch fastens a rope to another object; a bend fastens two ends of a rope to each another; a loop knot is any knot creating a loop; and splice denotes any multi-strand knot, including bends and loops. A knot may also refer, in the strictest sense, to a stopper or knob at the end of a rope to keep that end from slipping through a grommet or eye. Knots have excited interest since ancient times for their practical uses, as well as their topological intricacy, studied in the area of mathematics known as knot theory.

A whipping knot or whipping is a binding of marline twine or whipcord around the end of a rope to prevent its natural tendency to fray.

<span class="mw-page-title-main">Climbing harness</span> Item of climbing equipment

A climbing harness is a device which allows a climber access to the safety of a rope. It is used in rock and ice climbing, abseiling, and lowering; this is in contrast to other activities requiring ropes for access or safety such as industrial rope work, construction, and rescue and recovery, which use safety harnesses instead.

<span class="mw-page-title-main">Winch</span> Mechanical device that is used to adjust the tension of a rope

A winch is a mechanical device that is used to pull in or let out or otherwise adjust the tension of a rope or wire rope.

<span class="mw-page-title-main">Shackle</span> Metal assembly which functions as a removable connecting link

A shackle, also known as a gyve, is a U-shaped piece of metal secured with a clevis pin or bolt across the opening, or a hinged metal loop secured with a quick-release locking pin mechanism. The term also applies to handcuffs and other similarly conceived restraint devices that function in a similar manner. Shackles are the primary connecting link in all manner of rigging systems, from boats and ships to industrial crane rigging, as they allow different rigging subsets to be connected or disconnected quickly. A shackle is also the similarly shaped piece of metal used with a locking mechanism in padlocks. A carabiner is a type of shackle used in mountaineering.

<span class="mw-page-title-main">Rope</span> Length of braided strands

A rope is a group of yarns, plies, fibres, or strands that are twisted or braided together into a larger and stronger form. Ropes have tensile strength and so can be used for dragging and lifting. Rope is thicker and stronger than similarly constructed cord, string, and twine.

<span class="mw-page-title-main">Webbing</span> Strong fabric woven as a flat strip or tube used instead of rope

Webbing is a strong fabric woven as a flat strip or tube of varying width and fibres, often used in place of rope. It is a versatile component used in climbing, slacklining, furniture manufacturing, automobile safety, auto racing, towing, parachuting, military apparel, load securing, and many other fields.

<span class="mw-page-title-main">Ratchet (device)</span> Gear and pawl; prevents motion in one direction

A ratchet is a mechanical device that allows continuous linear or rotary motion in only one direction while preventing motion in the opposite direction. Ratchets are widely used in machinery and tools. The word ratchet is also used informally to refer to a ratcheting socket wrench.

<span class="mw-page-title-main">Distance line</span> Line deployed by scuba divers for navigation

A distance line, penetration line, cave line, dive reel or guide line is an item of diving equipment used by scuba divers as a means of returning to a safe starting point in conditions of low visibility, water currents or where pilotage is difficult. They are often used in cave diving and wreck diving where the diver must return to open water after a penetration when it may be difficult to discern the return route. Guide lines are also useful in the event of silt out.

<span class="mw-page-title-main">Rope splicing</span> Semi-permanent joint between two ropes

Rope splicing in ropework is the forming of a semi-permanent joint between two ropes or two parts of the same rope by partly untwisting and then interweaving their strands. Splices can be used to form a stopper at the end of a line, to form a loop or an eye in a rope, or for joining two ropes together. Splices are preferred to knotted rope, since while a knot typically reduces the strength by 20–40%, a splice is capable of attaining a rope's full strength. However, splicing usually results in a thickening of the line and, if subsequently removed, leaves a distortion of the rope. Most types of splices are used on three-strand rope, but some can be done on 12-strand or greater single-braided rope, as well as most double braids.

<span class="mw-page-title-main">Metallic fiber</span> Thread wholly or partly made from metal

Metallic fibers are manufactured fibers composed of metal, metallic alloys, plastic-coated metal, metal-coated plastic, or a core completely covered by metal.

<span class="mw-page-title-main">Safety wire</span> Locking device for bolts etc.

A safety wire or locking-wire is a type of positive locking device that prevents fasteners from falling out due to vibration and other forces. The presence of safety wiring may also serve to indicate that the fasteners have been properly tightened.

<span class="mw-page-title-main">Baling wire</span> Type of wire used in agriculture and industry

Baling wire, otherwise known as bale wire, farm wire, haywire or soft wire, is a type of wire used in agriculture and industry for many uses such as mending fences or manually binding rectangular bales of hay, straw, or cut grass. It is also used in many non-agricultural applications such as banding together corrugated cardboard, paper, textiles, aluminum and other materials that are processed in the recycling industry.

<span class="mw-page-title-main">Crimp (joining)</span> Joining metal workpieces by deforming one or both to hold the other

Crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. Crimping tools are used to create crimps.

<span class="mw-page-title-main">Strapping</span> Fastening a strap around item or bundle

Strapping, also known as bundling and banding, is the process of applying a strap to an item to combine, stabilize, hold, reinforce, or fasten it. A strap may also be referred to as strapping. Strapping is most commonly used in the packaging industry.

<span class="mw-page-title-main">Prusik knot</span> Type of knot

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<span class="mw-page-title-main">Eye splice</span> Method of creating a loop in the end of a rope

The eye splice is a method of creating a permanent loop in the end of a rope by means of rope splicing.

<span class="mw-page-title-main">Cable lacing</span> Method for tying cables together

Cable lacing is a method for tying wiring harnesses and cable looms, traditionally used in telecommunication, naval, and aerospace applications. This old cable management technique, taught to generations of lineworkers, is still used in some modern applications since it does not create obstructions along the length of the cable, avoiding the handling problems of cables groomed by plastic or hook-and-loop cable ties.

<span class="mw-page-title-main">Come-along</span> Lever operated, portable ratchet winch

A come-along, also known as a power puller is a hand-operated winch with a ratchet used to pull objects. The drum is wrapped with wire rope. A similar tool that uses a nylon strap is used to straighten trees, as it straightens gradually over time, therefore not splitting the trunk.

<span class="mw-page-title-main">String (structure)</span> Flexible structure made from fibers twisted together

String is a long flexible structure made from fibers twisted together into a single strand, or from multiple such strands which are in turn twisted together. String is used to tie, bind, or hang other objects. It is also used as a material to make things, such as textiles, and in arts and crafts. String is a simple tool, and its use by humans is known to have been developed tens of thousands of years ago. In Mesoamerica, for example, string was invented some 20,000 to 30,000 years ago, and was made by twisting plant fibers together. String may also be a component in other tools, and in devices as diverse as weapons, musical instruments, and toys.

References

  1. 1 2 "Stainless steel cable ties" (PDF). Thomas & Betts.
  2. Dodds, Chris on (15 November 2013). "Detectable Cable Ties for Food Industry". cablejoints.co.uk. Retrieved 14 July 2017.
  3. Meissner, Craig (December 1, 2002). "Ties That Bind". Police Magazine.
  4. Grecia, Leandre (March 21, 2020). "Why do people put zip ties on hub caps?". www.topgear.com.ph. Archived from the original on 2021-03-15. Retrieved 2021-04-28.
  5. Byard, Roger W (22 February 2024). "Cable ties in forensic practice". Medicine, Science and the Law. doi:10.1177/00258024241233464.
  6. See the Thomas and Betts official website. Archived November 4, 2013, at the Wayback Machine
  7. Höglund, Odd V.; Maxon, Oskar; Grönberg, Anders (8 February 2017). "A self-locking loop as an alternative to purse-string suture in colon anastomosis: a feasibility study". BMC Research Notes. 10 (1): 89. doi: 10.1186/s13104-017-2412-4 . PMC   5299739 . PMID   28179015.
  8. "Maurus C. Logan Obituary". Legacy.com . 13 November 2007.
  9. Maurus C. Logan, "Cable bundling and supporting strap", U.S. patent 3,022,557 , filed 24 June 1958, issued 27 February 1962.