Charge controller

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Charging controller of a USB power bank. Powerbank integrated charging controller with LEDs and heat sink (Selectec HYT-Q3).jpg
Charging controller of a USB power bank.

A charge controller, charge regulator or battery regulator limits the rate at which electric current is added to or drawn from electric batteries to protect against electrical overload, overcharging, and may protect against overvoltage. [1] [2] This prevents conditions that reduce battery performance or lifespan and may pose a safety risk. It may also prevent completely draining ("deep discharging") a battery, or perform controlled discharges, depending on the battery technology, to protect battery life. [3] [4] The terms "charge controller" or "charge regulator" may refer to either a stand-alone device, or to control circuitry integrated within a battery pack, battery-powered device, and/or battery charger. [5]

Contents

Stand-alone charge controllers

Charge controllers are sold to consumers as separate devices, often in conjunction with solar or wind power generators, for uses such as RV, boat, and off-the-grid home battery storage systems. [1] In solar applications, charge controllers may also be called solar regulators or solar charge controllers. Some charge controllers / solar regulators have additional features, such as a low voltage disconnect (LVD), a separate circuit which powers down the load when the batteries become overly discharged (some battery chemistries are such that over-discharge can ruin the battery). [6]

A series charge controller or series regulator disables further current flow into batteries when they are full. A shunt charge controller or shunt regulator diverts excess electricity to an auxiliary or "shunt" load, such as an electric water heater, when batteries are full. [7]

Simple charge controllers stop charging a battery when they exceed a set high voltage level, and re-enable charging when battery voltage drops back below that level. Pulse-width modulation (PWM) and maximum power point tracker (MPPT) technologies are more electronically sophisticated, adjusting charging rates depending on the battery's level, to allow charging closer to its maximum capacity.[ citation needed ]

A charge controller with MPPT capability frees the system designer from closely matching available PV voltage to battery voltage. Considerable efficiency gains can be achieved, particularly when the PV array is located at some distance from the battery. By way of example, a 150 volt PV array connected to an MPPT charge controller can be used to charge a 24 or 48 volt battery. Higher array voltage means lower array current, so the savings in wiring costs can more than pay for the controller.[ citation needed ]

Charge controllers may also monitor battery temperature to prevent overheating. Some charge controller systems also display data, transmit data to remote displays, and data logging to track electric flow over time.

Integrated charge controller circuitry

Circuitry that functions as a charge regulator controller may consist of several electrical components, or may be encapsulated in a single microchip, an integrated circuit (IC) usually called a charge controller IC or charge control IC. [3] [8]

Charge controller circuits are used for rechargeable electronic devices such as cell phones, laptop computers, portable audio players, and uninterruptible power supplies, as well as for larger battery systems found in electric vehicles and orbiting space satellites [9]

Charging protocols

Due to limitations in currents that copper wires could safely handle, charging protocols have been developed to allow the end device to request elevated voltages for increasing the power throughput without increasing heat in the wires. The arriving voltage is then converted down to the battery's optimum charging voltage inside the end device. [10]

Quick Charge and Pump Express

The two most widely used standards are Quick Charge by Qualcomm and Pump Express by MediaTek.

The 2014 and 2015 versions of Pump Express, Pump Express Plus and Pump Express Plus 2.0, differ from by communicating voltage requests to the charger using current modulation signals through the main USB power lanes (VBUS) rather than negotiating through the USB 2.0 data lanes. [11]

Pump Express Plus supports elevated voltage levels of 7, 9 and 12 volts, whereas the specification for Quick Charge 2.0 lacks the 7-volt level. A 20-volt level was added in a revision named "class B" of the specification. [12] [13]

The voltage range of the successor Pump Express Plus 2.0 is between 5 volts and 20 volts, with half a volt between each step (5.0 V, 5.5 V, 6.0 V, ..., 19.5 V, 20.0 V). The Quick Charge 3.0 protocol supports finer-grain voltage levels and has a lower minimum voltage. According to PocketNow, Quick Charge 3.0 starts at 3.2 volts with 0.2 volts between each step and goes up to 20 V (3.2 V, 3.4 V, 4.6 V, ..., 19.8 V, 20 V). [14] [15] [16] [17] The site "powerbankexpert.com" claims that the protocol has a minimum voltage of 3.6 volts. [18]

Oppo VOOC and Huawei SuperCharge

Oppo VOOC, also branded as "Dash Charge" for the subsidiary "OnePlus", as well as SuperCharge by Huawei, have taken the counter approach by increasing the charging current. Since the voltage that arrives at the end device matches the optimum battery charging voltage, no conversion inside the end device is necessary, which reduces heat there. However, unlike the charging protocols that only elevate voltage, the higher currents would produce more heat in cables' copper wires, making it incompatible with existing cables, and require special high-current cables with thicker copper wires. [19]

See also

Related Research Articles

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Voltage, also known as electric pressure, electric tension, or (electric) potential difference, is the difference in electric potential between two points. In a static electric field, it corresponds to the work needed per unit of charge to move a positive test charge from the first point to the second point. In the International System of Units (SI), the derived unit for voltage is the volt (V).

<span class="mw-page-title-main">Volt</span> SI derived unit of voltage

The volt is the unit of electric potential, electric potential difference (voltage), and electromotive force in the International System of Units (SI).

<span class="mw-page-title-main">Direct current</span> Unidirectional flow of electric charge

Direct current (DC) is one-directional flow of electric charge. An electrochemical cell is a prime example of DC power. Direct current may flow through a conductor such as a wire, but can also flow through semiconductors, insulators, or even through a vacuum as in electron or ion beams. The electric current flows in a constant direction, distinguishing it from alternating current (AC). A term formerly used for this type of current was galvanic current.

<span class="mw-page-title-main">Rectifier</span> Electrical device that converts AC to DC

A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which flows in only one direction. The reverse operation is performed by an inverter.

<span class="mw-page-title-main">Power supply</span> Electronic device that converts or regulates electric energy and supplies it to a load

A power supply is an electrical device that supplies electric power to an electrical load. The main purpose of a power supply is to convert electric current from a source to the correct voltage, current, and frequency to power the load. As a result, power supplies are sometimes referred to as electric power converters. Some power supplies are separate standalone pieces of equipment, while others are built into the load appliances that they power. Examples of the latter include power supplies found in desktop computers and consumer electronics devices. Other functions that power supplies may perform include limiting the current drawn by the load to safe levels, shutting off the current in the event of an electrical fault, power conditioning to prevent electronic noise or voltage surges on the input from reaching the load, power-factor correction, and storing energy so it can continue to power the load in the event of a temporary interruption in the source power.

<span class="mw-page-title-main">Voltage regulator</span> System designed to maintain a constant voltage

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<span class="mw-page-title-main">Charge pump</span> Electric converter

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<span class="mw-page-title-main">Battery charger</span> Device used to provide electricity

A battery charger, recharger, or simply charger, is a device that stores energy in a battery by running an electric current through it. The charging protocol depends on the size and type of the battery being charged. Some battery types have high tolerance for overcharging and can be recharged by connection to a constant voltage source or a constant current source, depending on battery type. Simple chargers of this type must be manually disconnected at the end of the charge cycle. Other battery types use a timer to cut off when charging should be complete. Other battery types cannot withstand over-charging, becoming damaged, over heating or even exploding. The charger may have temperature or voltage sensing circuits and a microprocessor controller to safely adjust the charging current and voltage, determine the state of charge, and cut off at the end of charge. Chargers may elevate the output voltage proportionally with current to compensate for impedance in the wires.

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<span class="mw-page-title-main">Solar-powered pump</span> Pump that uses solar energy

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<span class="mw-page-title-main">Automobile auxiliary power outlet</span> Outlet for portable accessories

An automobile auxiliary power outlet in an automobile was initially designed to power an electrically heated cigarette lighter, but became a de facto standard DC connector to supply electrical power for portable accessories used in or near an automobile directly from the vehicle's electrical system. Such include mobile phone chargers, cooling fans, portable fridges, electric air pumps, and power inverters.

A photovoltaic system, also called a PV system or solar power system, is an electric power system designed to supply usable solar power by means of photovoltaics. It consists of an arrangement of several components, including solar panels to absorb and convert sunlight into electricity, a solar inverter to convert the output from direct to alternating current, as well as mounting, cabling, and other electrical accessories to set up a working system. It may also use a solar tracking system to improve the system's overall performance and include an integrated battery.

<span class="mw-page-title-main">Solar charger</span> Small device to convert solar energy to electricity

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<span class="mw-page-title-main">Active rectification</span>

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A battery management system (BMS) is any electronic system that manages a rechargeable battery, such as by protecting the battery from operating outside its safe operating area, monitoring its state, calculating secondary data, reporting that data, controlling its environment, authenticating it and / or balancing it.

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<span class="mw-page-title-main">Quick Charge</span> Proprietary charging technology

Quick Charge (QC) is a proprietary battery charging protocol developed by Qualcomm, used for managing power delivered over USB, mainly by communicating to the power supply and negotiating a voltage.

References

  1. 1 2 "Charge Controllers for Stand-Alone Systems" (Web page), part of A Consumer's Guide to Energy Efficiency and Renewable Energy, U.S. Department of Energy. Retrieved on 2007-08-20.
  2. National Fire Protection Association (2017). "Article 100 Definitions". NFPA 70 National Electrical Code. 1 Batterymarch Park, Quincy, Massachusetts 02169: NFPA. Retrieved October 9, 2023. Charge Controller: equipment that controls dc voltage or dc current, or both, and that is used to charge a battery or other energy storage device.{{cite book}}: CS1 maint: location (link)
  3. 1 2 Webarchive backup: Brown, David. "Technical Article: Battery Charging Options for Portable Products." (Commercial website). Analogic Tech, 2006-07-01. Retrieved on 2007-08-21.
  4. "United States Patent 5475294: Charge controller for battery charger." (Website) Freepatentsonline.com. Retrieved on 2007-08-21.
  5. Webarchive backup: "Remote Observation Station, Entry #F2040: Abstract." [ dead link ]Circuit Cellar Flash Innovation 2003 Design Contest, via circuitcellar.com. 2003. Retrieved on 2007-08-21.
  6. "Conergy Solar-Port available from Energy Matters" Archived 2007-09-27 at the Wayback Machine (Press release). 2007-07-23. Retrieved on 2007-08-21.
  7. Dunlop, James P. "Batteries and Charge Control in Stand-Alone Photovoltaic Systems: Fundamentals and Application" Sandia National Laboratories, Photovoltaic Systems Applications Dept, 1997-01-15. Retrieved on 2007-08-21.
  8. "MAX712, MAX713 NiCd/NiMH Battery Fast-Charge Controllers." (Data sheet). Maxim Integrated Products. 2002-06-21. Retrieved on 2007-08-21.
  9. Glover, Daniel R. (Editor: Andrew J. Butrica) "SP-4217 Beyond The Ionosphere: Fifty Years of Satellite Communication, Chapter 6: NASA Experimental Communications Satellites, 1958-1995." National Aeronautics and Space Administration, NASA History Division, 1997. Retrieved on 2007-08-21.
  10. "How Does Fast Charging Work? Every Standard Compared | Digital Trends". Digital Trends. 1 July 2021. Retrieved 26 April 2022.
  11. Mediatek Pump Express Introduction (2016)
  12. "What is Qualcomm Quick Charge?". Power Bank Expert. 18 January 2020. Retrieved 21 July 2020.
  13. "Qualcomm Quick Charge FAQs | Qualcomm". www.qualcomm.com. Both Class A and Class B adapters are rated at 5, 9 and 12 volts. Class B adapters go one step further, up to 20 volts.
  14. Specification Sheet MediaTek Technology
  15. Pump Express Plus — MediaTek Technology White Paper (April 2015)
  16. "Quick Charge 3.0 specs". Qualcomm. Archived from the original on 2022-05-17. Retrieved 2022-05-17. Maximum Input Voltage: 22 V
  17. "Qualcomm Quick Charge 3.0: the Good, the Bad, and the Ugly". pocketnow.com. 22 September 2015. voltage between 3.2V and 20V at 200mV increments
  18. "What is Qualcomm Quick Charge?". Power Bank Expert. 18 January 2020. Retrieved 17 May 2022.
  19. "Quick Charge, Dash Charge, VOOC und Co.: Schnellladetechniken im Vergleich - CURVED.de". Curved. 23 June 2022. Retrieved 26 April 2022.