A charge controller, charge regulator or battery regulator limits the rate at which electric current is added to or drawn from electric batteries to protect against electrical overload, overcharging, and may protect against overvoltage. [1] [2] This prevents conditions that reduce battery performance or lifespan and may pose a safety risk. It may also prevent completely draining ("deep discharging") a battery, or perform controlled discharges, depending on the battery technology, to protect battery life. [3] [4] The terms "charge controller" or "charge regulator" may refer to either a stand-alone device, or to control circuitry integrated within a battery pack, battery-powered device, and/or battery charger. [5]
Charge controllers are sold to consumers as separate devices, often in conjunction with solar or wind power generators, for uses such as RV, boat, and off-the-grid home battery storage systems. [1] In solar applications, charge controllers may also be called solar regulators or solar charge controllers. Some charge controllers / solar regulators have additional features, such as a low voltage disconnect (LVD), a separate circuit which powers down the load when the batteries become overly discharged (some battery chemistries are such that over-discharge can ruin the battery). [6]
A series charge controller or series regulator disables further current flow into batteries when they are full. A shunt charge controller or shunt regulator diverts excess electricity to an auxiliary or "shunt" load, such as an electric water heater, when batteries are full. [7]
Simple charge controllers stop charging a battery when they exceed a set high voltage level, and re-enable charging when battery voltage drops back below that level. Pulse-width modulation (PWM) and maximum power point tracker (MPPT) technologies are more electronically sophisticated, adjusting charging rates depending on the battery's level, to allow charging closer to its maximum capacity.[ citation needed ]
A charge controller with MPPT capability frees the system designer from closely matching available PV voltage to battery voltage. Considerable efficiency gains can be achieved, particularly when the PV array is located at some distance from the battery. By way of example, a 150 volt PV array connected to an MPPT charge controller can be used to charge a 24 or 48 volt battery. Higher array voltage means lower array current, so the savings in wiring costs can more than pay for the controller.[ citation needed ]
Charge controllers may also monitor battery temperature to prevent overheating. Some charge controller systems also display data, transmit data to remote displays, and data logging to track electric flow over time.
Circuitry that functions as a charge regulator controller may consist of several electrical components, or may be encapsulated in a single microchip, an integrated circuit (IC) usually called a charge controller IC or charge control IC. [3] [8]
Charge controller circuits are used for rechargeable electronic devices such as cell phones, laptop computers, portable audio players, and uninterruptible power supplies, as well as for larger battery systems found in electric vehicles and orbiting space satellites [9]
Due to limitations in currents that copper wires could safely handle, charging protocols have been developed to allow the end device to request elevated voltages for increasing the power throughput without increasing heat in the wires. The arriving voltage is then converted down to the battery's optimum charging voltage inside the end device. [10]
The two most widely used standards are Quick Charge by Qualcomm and Pump Express by MediaTek.
The 2014 and 2015 versions of Pump Express, Pump Express Plus and Pump Express Plus 2.0, differ from by communicating voltage requests to the charger using current modulation signals through the main USB power lanes (VBUS) rather than negotiating through the USB 2.0 data lanes. [11]
Pump Express Plus supports elevated voltage levels of 7, 9 and 12 volts, whereas the specification for Quick Charge 2.0 lacks the 7-volt level. A 20-volt level was added in a revision named "class B" of the specification. [12] [13]
The voltage range of the successor Pump Express Plus 2.0 is between 5 volts and 20 volts, with half a volt between each step (5.0 V, 5.5 V, 6.0 V, ..., 19.5 V, 20.0 V). The Quick Charge 3.0 protocol supports finer-grain voltage levels and has a lower minimum voltage. According to PocketNow, Quick Charge 3.0 starts at 3.2 volts with 0.2 volts between each step and goes up to 20 V (3.2 V, 3.4 V, 4.6 V, ..., 19.8 V, 20 V). [14] [15] [16] [17] The site "powerbankexpert.com" claims that the protocol has a minimum voltage of 3.6 volts. [18]
Oppo VOOC, also branded as "Dash Charge" for the subsidiary "OnePlus", as well as SuperCharge by Huawei, have taken the counter approach by increasing the charging current. Since the voltage that arrives at the end device matches the optimum battery charging voltage, no conversion inside the end device is necessary, which reduces heat there. However, unlike the charging protocols that only elevate voltage, the higher currents would produce more heat in cables' copper wires, making it incompatible with existing cables, and require special high-current cables with thicker copper wires. [19]
Voltage, also known as electric pressure, electric tension, or (electric) potential difference, is the difference in electric potential between two points. In a static electric field, it corresponds to the work needed per unit of charge to move a positive test charge from the first point to the second point. In the International System of Units (SI), the derived unit for voltage is the volt (V).
The volt is the unit of electric potential, electric potential difference (voltage), and electromotive force in the International System of Units (SI).
Direct current (DC) is one-directional flow of electric charge. An electrochemical cell is a prime example of DC power. Direct current may flow through a conductor such as a wire, but can also flow through semiconductors, insulators, or even through a vacuum as in electron or ion beams. The electric current flows in a constant direction, distinguishing it from alternating current (AC). A term formerly used for this type of current was galvanic current.
A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which flows in only one direction. The reverse operation is performed by an inverter.
A power supply is an electrical device that supplies electric power to an electrical load. The main purpose of a power supply is to convert electric current from a source to the correct voltage, current, and frequency to power the load. As a result, power supplies are sometimes referred to as electric power converters. Some power supplies are separate standalone pieces of equipment, while others are built into the load appliances that they power. Examples of the latter include power supplies found in desktop computers and consumer electronics devices. Other functions that power supplies may perform include limiting the current drawn by the load to safe levels, shutting off the current in the event of an electrical fault, power conditioning to prevent electronic noise or voltage surges on the input from reaching the load, power-factor correction, and storing energy so it can continue to power the load in the event of a temporary interruption in the source power.
A voltage regulator is a system designed to automatically maintain a constant voltage. It may use a simple feed-forward design or may include negative feedback. It may use an electromechanical mechanism, or electronic components. Depending on the design, it may be used to regulate one or more AC or DC voltages.
A solar inverter or photovoltaic (PV) inverter is a type of power inverter which converts the variable direct current (DC) output of a photovoltaic solar panel into a utility frequency alternating current (AC) that can be fed into a commercial electrical grid or used by a local, off-grid electrical network. It is a critical balance of system (BOS)–component in a photovoltaic system, allowing the use of ordinary AC-powered equipment. Solar power inverters have special functions adapted for use with photovoltaic arrays, including maximum power point tracking and anti-islanding protection.
A charge pump is a kind of DC-to-DC converter that uses capacitors for energetic charge storage to raise or lower voltage. Charge-pump circuits are capable of high efficiencies, sometimes as high as 90–95%, while being electrically simple circuits.
A battery charger, recharger, or simply charger, is a device that stores energy in a battery by running an electric current through it. The charging protocol depends on the size and type of the battery being charged. Some battery types have high tolerance for overcharging and can be recharged by connection to a constant voltage source or a constant current source, depending on battery type. Simple chargers of this type must be manually disconnected at the end of the charge cycle. Other battery types use a timer to cut off when charging should be complete. Other battery types cannot withstand over-charging, becoming damaged, over heating or even exploding. The charger may have temperature or voltage sensing circuits and a microprocessor controller to safely adjust the charging current and voltage, determine the state of charge, and cut off at the end of charge. Chargers may elevate the output voltage proportionally with current to compensate for impedance in the wires.
Electric power is the rate of transfer of electrical energy within a circuit. Its SI unit is the watt, the general unit of power, defined as one joule per second. Standard prefixes apply to watts as with other SI units: thousands, millions and billions of watts are called kilowatts, megawatts and gigawatts respectively.
Maximum power point tracking (MPPT), or sometimes just power point tracking (PPT), is a technique used with variable power sources to maximize energy extraction as conditions vary. The technique is most commonly used with photovoltaic (PV) solar systems, but can also be used with wind turbines, optical power transmission and thermophotovoltaics.
Solar-powered pumps run on electricity generated by photovoltaic (PV) panels or the radiated thermal energy available from collected sunlight as opposed to grid electricity- or diesel-run water pumps. Generally, solar-powered pumps consist of a solar panel array, solar charge controller, DC water pump, fuse box/breakers, electrical wiring, and a water storage tank. The operation of solar-powered pumps is more economical mainly due to the lower operation and maintenance costs and has less environmental impact than pumps powered by an internal combustion engine. Solar pumps are useful where grid electricity is unavailable or impractical, and alternative sources do not provide sufficient energy.
An automobile auxiliary power outlet in an automobile was initially designed to power an electrically heated cigarette lighter, but became a de facto standard DC connector to supply electrical power for portable accessories used in or near an automobile directly from the vehicle's electrical system. Such include mobile phone chargers, cooling fans, portable fridges, electric air pumps, and power inverters.
A photovoltaic system, also called a PV system or solar power system, is an electric power system designed to supply usable solar power by means of photovoltaics. It consists of an arrangement of several components, including solar panels to absorb and convert sunlight into electricity, a solar inverter to convert the output from direct to alternating current, as well as mounting, cabling, and other electrical accessories to set up a working system. It may also use a solar tracking system to improve the system's overall performance and include an integrated battery.
A solar charger is a charger that employs solar energy to supply electricity to devices or batteries. They are generally portable.
Active rectification, or synchronous rectification, is a technique for improving the efficiency of rectification by replacing diodes with actively controlled switches, usually power MOSFETs or power bipolar junction transistors (BJT). Whereas normal semiconductor diodes have a roughly fixed voltage drop of around 0.5 to 1 volts, active rectifiers behave as resistances, and can have arbitrarily low voltage drop.
A battery management system (BMS) is any electronic system that manages a rechargeable battery, such as by protecting the battery from operating outside its safe operating area, monitoring its state, calculating secondary data, reporting that data, controlling its environment, authenticating it and / or balancing it.
Power management integrated circuits are integrated circuits for power management. Although PMIC refers to a wide range of chips, most include several DC/DC converters or their control part. A PMIC is often included in battery-operated devices and embedded devices to decrease the amount of space required.
A power optimizer is a DC to DC converter technology developed to maximize the energy harvest from solar photovoltaic or wind turbine systems. They do this by individually tuning the performance of the panel or wind turbine through maximum power point tracking, and optionally tuning the output to match the performance of the string inverter. Power optimizers are especially useful when the performance of the power generating components in a distributed system will vary widely, such as due to differences in equipment, shading of light or wind, or being installed facing different directions or widely separated locations.
Quick Charge (QC) is a proprietary battery charging protocol developed by Qualcomm, used for managing power delivered over USB, mainly by communicating to the power supply and negotiating a voltage.
Charge Controller: equipment that controls dc voltage or dc current, or both, and that is used to charge a battery or other energy storage device.
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: CS1 maint: location (link)Both Class A and Class B adapters are rated at 5, 9 and 12 volts. Class B adapters go one step further, up to 20 volts.
Maximum Input Voltage: 22 V
voltage between 3.2V and 20V at 200mV increments