Coaxial power connector

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A common coaxial power connector, male (left) and female (right), 5.5 x 2.5 mm. Connector gender is determined by the center contact. Note: connectors depicted do not connect with each other. Hohlstecker und Hohlbuchse 5,5x2,5.jpg
A common coaxial power connector, male (left) and female (right), 5.5 × 2.5 mm. Connector gender is determined by the center contact. Note: connectors depicted do not connect with each other.
Common DC power connectors Photo-RoundPowerConnectors.jpg
Common DC power connectors

A coaxial power connector is an electrical power connector used for attaching extra-low voltage devices such as consumer electronics to external electricity. Also known as barrel connectors, concentric barrel connectors or tip connectors, these small cylindrical connectors come in an enormous variety of sizes.

Contents

Barrel plug connectors are commonly used to interface the secondary side of a power supply with the device. Some of these jacks contain a normally closed switch; the switch can disconnect internal batteries whenever the external power supply is connected.

Connector construction and terminology

The connector pairs for barrel connectors are defined in terms of "plugs" and "receptacles"; receptacles are more commonly called "sockets" or "jacks" in the United States. Receptacles may be panel-mounted or circuit board-mounted. Plugs are on cables. Some in-line receptacles are also cable-mounted.

Power is generally supplied by a plug to a receptacle. Cables are available with one in-line receptacle fanning out to a number of plugs, so that many devices may be supplied by one supply. As the use of a plug implies a cable, even a short stub, some power supplies carry panel-mounted receptacles instead to avoid this cable. Cables for such cases are available with a plug at each end, although cables or adapters with two receptacles are not widely available.

Plug (female)

On the plug, the outer body terminal is metallic and cylindrical in shape, and comprises one of the two contacts. The second, inside contact is a hollow metallic cylinder constructed to accept insertion of the pin in the corresponding socket. The inner and outer barrels are separated by an insulating layer, which is flared at the tip to prevent a short circuit when the plug is inserted or removed.

The outer terminal is usually GND pin and inner is Vn+ is a voltage supply pin, where n voltage is 5V, 12V, 24V etc..

Plug (male)

This less common type of plug is similar to the female version, but the center pin is of male type.

Male version of the coaxial connector plug Male coaxial power connector 6.0x4.4.jpg
Male version of the coaxial connector plug

Socket or receptacle

There is typically a single spring-loaded contact at the side of the socket and a pin in the center in order to connect the female type plug. The socket or receptacle for connecting the male type plug has instead in the middle a ring.

Connector sizes

There are many different sizes of coaxial power connectors. See the table at the end of this article.

Contact ratings commonly vary from unspecified up to 5 A (11 A for special high-power versions). Voltage is often unspecified, but may be up to 48 V with 12 V typical. The smaller types usually have lower current and voltage ratings.

It is quite possible that new sizes will continue to appear and disappear. One possible reason that a particular manufacturer may use a new size is to discourage use of third-party power supplies, either for technical reasons or to force use of their own accessories, or both.

The sizes and shapes of connectors do not consistently correspond to the same power specifications across manufacturers and models. Two connectors from different manufacturers with different sizes could potentially be attached to power supplies with the same voltage and current. Alternatively, connectors of the same size can be part of power supplies with different voltages and currents. Use of the wrong power supply may cause severe equipment damage or even fire.

Common sizes and interchangeability

Some common DC power connectors Klinken- und Hohlstecker.jpg
Some common DC power connectors

Generic plugs are often described by their inside diameter, such as 2.1 mm DC plugs. After the two common 5.5 mm OD (Outer Diameter) plugs, the next-most common size is 3.5 mm OD with a 1.3 mm ID (Inner Diameter), usually about 9.5 mm in length, although both longer and shorter versions also exist. These 3.5 mm OD plugs are normally used for lower voltages and currents.

Locking and retention features

A ring-shaped "locking detent" or "high-retention feature", present on the barrel of some DC coaxial connectors, is a feature intended to prevent accidental disconnection. Typically, this feature is a conical cut-back section of the tip, just behind the insulator that separates the inner from outer contact surfaces.

A "lock-ring DC coaxial connector" uses a captive threaded ring or collar to secure the connection between the plug and jack. This design offers strong resistance to unplugging when used properly.

Lock-ring DC coaxial connectors. The knurled barrel allows the plug to be secured to jacks that have mating male threads. Lock-Ring Connectors.jpg
Lock-ring DC coaxial connectors. The knurled barrel allows the plug to be secured to jacks that have mating male threads.

A "lock-tab DC coaxial connector" (also called "bayonet lock") offers a compromise that resists unplugging, but which will disengage when pulled hard enough. This connector uses small metal tab protrusions on the connector barrel to lock the plug in place, requiring a special push-and-rotate motion to engage the locks.

Standards

Close-up of a yellow-tipped EIAJ connector. Note two round adapter pins on the opposite end. EIAJconnector2 edit.jpg
Close-up of a yellow-tipped EIAJ connector. Note two round adapter pins on the opposite end.

There are several standards in existence, provided by bodies such as the IEC, EIAJ in Japan and DIN in Germany. More recently, some manufacturers appear to have implemented their own system correlating voltage and plug size. In addition, there appears to be a trend to standardize DC connector to negative barrel (or sleeve) of a coaxial power connector.

IEC 60130-10

International standard IEC 60130-10:1971 defines five DC power connectors: [1]

EIAJ power connector

The Japanese trade organization EIAJ issued EIAJ RC-5320A, which defines five plug and matching socket or jack sizes. Each of these plugs is used with a specified voltage range. Most manufacturers use colored insulating materials to distinguish these plugs from other similar-looking DC plugs, and for quick identification between EIAJ plugs of similar size.

EIAJ-04 and 05 have an internal male pin in the plug. The 01 through 03 sizes do not and are similar to the generic plugs in structure. These five EIAJ plugs are 9.5 mm in length and have a current rating of 2A.

There are two other, less common, connectors defined by EIAJ; RC-5321 and RC-5322. The latter is designed for both 12 V and 24 V automotive applications.

DIN 45323

The German national standards organization DIN (Deutsches Institut für Normung—German Institute for Standardization) issued DIN 45323 in 1982 and since withdrawn, which defines two DC power plug and jack (respectively) sizes. At least one of these sizes has a maximum rating of 34 V and 3 A. The information here is inferred from catalog references, [2] as the German standard has not been translated into English yet.[ when? ]

Listing of DC coaxial connectors

This list attempts to show all known sizes, and is annotated with some manufacturers producing selected types, since each manufacturer makes its own unique subset of the known types. Note that the example part numbers given may have different connector barrel (sleeve) lengths, and are not necessarily exact equivalents. There are many more design variants than can be listed in this table, so only a small sampling of part numbers is given.

Connector size is often listed in the format OD (outer diameter) × ID (inner diameter) × L (length of barrel) and expressed in millimeters. Designations may vary between manufacturers.

Coaxial plugs that have a male center pin will have another measurement, Center Pin Diameter (CPD). These plugs are often used for higher power applications such as portable computers.

There are a number of sizes listed below that appear to be quite similar, and while the tolerances of these connectors are typically indicated as ±0.05 or ±0.03 mm by the manufacturers, there is still ambiguity as to whether two sizes differing by only 0.05 mm (or where the specification is only given to the nearest 0.10 mm) warrants listing them separately here.[ original research? ]

In the following table, the term Adaptaplug refers to the Radioshack reference (see next section in this article).

OD (mm)ID (mm)CPD (mm)Barrel length (mm)AdaptaplugStandardVoltsPlug part numbersJack part numbersNotes
2.000.606.3Nokia 2-mm DC Charging Interface Specification [3] 4.65–9.3 VNokia DC-096

(0.48×2.1 mm on socket side)

Nokia AC-3 chargerNokia 2-mm DC Charging Interface, used in Nokia phones and Bluetooth headphones
2.350.709.5AEIAJ-010–3.15 VKobiconn 3218-EX
Lumberg 1636 01
Kobiconn 0307-EX (inline)Canon ACK-800, also used on very old Motorola phones (SPN4364/4365/4366–4474)
2.400.70Egston 212possibly a rounded-off representation of EIAJ-01
2.400.80Egston 213
2.500.80Used in Samsung Bluetooth headsets and few tablet PCs
3.001.00
3.001.10GCUI Inc. PP-019
Egston 214
Nokia ACH-6E chargerUsed in satellite radio docks and other devices. Acer, Samsung, Huawei chromebooks and/or laptops
3.200.90CUI Inc. PP-017
3.301.00Motorola AAPN4064AUsed in older Motorola phones (SPN4680/4681/4682/4677/5296A) and also used in some rare Nokia phones (ACH-6)
3.401.30HKobiconn 3210-EKobiconn 0309-EX (inline)
3.401.35Egston 218 Medical, 220
3.401.40Lumberg NES/J 135
3.500.90Possible nokia acp-7 charger [4] Used in many older Nokia phones (ACP-12?)
3.501.10CUI Inc. PP3–002C
Philmore 202
3.501.30Egston 238
Philmore 204,2049
Kobiconn 0308-EX (inline)
Philmore 256 (inline)
Also used in older Alcatel phones (3DS07008A?AA, 3DS09371A?AA, 3DS10628A?AA)
3.501.35CUI Inc. P7
CUI Inc. PP3–002D
Egston 215
Kobiconn PA35135-E
Also used for Canon CA-570 Charger (Output: 8.4V 2A) [5]
3.601.15Egston 216
3.801.10ICUI Inc. P9 but with 1.05 mm ID
3.801.20Used in very rare Nokia phones (ACH-4)
3.801.30Egston 217
3.801.35CUI Inc. P8
3.801.409.012VDC @ 0.5AMarushin Electric MP-138NKUsed in TP-Link Gigabit switch model TL-SG105(UN) Ver:6.0
4.001.709.5BEIAJ-023.15–6.3 VKobiconn 3219-EX
Lumberg 1636 02
Kobiconn 0311-EX (inline)Used in Lenovo Flex 4 adapter

Used for Sony PSP Charger (Input: 100-240VAC, Output: 5VDC @ 1500mA for PSP 1000, 2000, 3000)

4.53.00.51219.5vNewer HP and Dell laptop computers
4.751.709.5CEIAJ-036.3–10.5 VKobiconn 3220-EX
Lumberg 1636 03
Kobiconn 0310-EX (inline)
4.75 ?.??2.5 protrudingCEIAJ RC-5321
5.001.50J
5.002.00DIN 45323?Egston 206,207,219
5.002.10KCUI Inc. P3
5.002.50LCUI Inc. P4
5.501.50S
5.501.70Used in Acer Aspire V5 adapter and some Hikvision 48V NVRs
5.502.10MCUI Inc. P5
CUI Inc. PP3–002A
Kobiconn 3217-EX
Philmore 210, 210L, 2109
Switchcraft 762, 763 [6]
CUI Inc. PR-002A (inline)
Kobiconn 0302 (inline)
Philmore 257 (inline)
Switchcraft 721A (panel) [7]
2.1 mm center pin
Common on guitar effect pedals
Arduino power adapter
IEC 60130-10 Type A (first of two with same type and same OD, the other has ID of 2.5mm and center PIN)
5.502.10CUI Inc. P10
Kobiconn 7391
Philmore 2560
Switchcraft 768K [8]
2.1 mm center pin, lock-ring
5.502.10Kobiconn 0721-EXKobiconn 1000-EX (panel)2.1 mm center pin, lock-tab
5.502.50NCUI Inc. P6
CUI Inc. PP3–002B
Egston 222
Kobiconn 0702-EX
Philmore 250, 250L, 2509
Switchcraft 760, 765
CUI Inc. PR-002B (inline)
Kobiconn 0303 (inline)
Philmore 258 (inline)
Switchcraft 712A (panel)
2.5 mm center pin

used in Miniware TS100 soldering iron by e-Design
IEC 60130-10 Type A (second of two with same type and same OD, the other has ID of 2.1mm and no center PIN)

5.502.50CUI Inc. P11
Kobiconn 7395
Philmore 2560
Switchcraft 760K
2.5 mm center pin, lock-ring
5.502.50Kobiconn 0725-EXKobiconn 1100-EX (panel)2.5 mm center pin, lock-tab
5.502.80O
5.503.05V, 1.5A, Efficiency Level VPhilmore Coaxial Power Plug 3.0mm I.D./5.5mm O.D. No. 206Roku 2 XS HDTV Streaming Box
5.503.01.0Samsung laptop computers (many), for instance 400B2B
5.503.301.009.5DEIAJ-04, JSBP410.5–13.5 VLumberg 1636 04Microsoft Xbox 360 HD DVD drive
5.503.801.80P
6.001.98DIN 45323Lumberg 1632 01
6.004.400.80?found in an ISP specific modem/router, plug with male type, 12VDC power connector, manufactured by ARRIS, unknown standard, photo above in male connector example
6.302.50found in an ISP specific modem/router, 12VDC power connector, manufactured by Compal, unknown standard
6.303.00QIcom R75, R8500
6.50 ?.??EIAJ RC-5322
6.503.00Used in Yamaha and Casio keyboard power supply
6.503.101.00Philmore 285
6.503.401.409.018 VDC @5AKobiconn 6014-Eused often for laptop computers
6.504.101.00UJEITA RC-532224 VDC @ 2ALumberg 1636 06Epson Photo Scanners V600, etc.
6.504.301.40TEIAJ-05, JSBP513.5–18.0 VLumberg 1636 05
Philmore 265
CUI Inc. PP-016
Philmore 214
CUI Inc. PJ-025
OD is of ring at tip
Common for Sony laptop computers and scanning radios
6.904.200.70R
7.00 ??1.00Philmore 48-412
7.45.112.5Mini-ITX motherboards, e.g., Intel DH61AG, Asus H310T
7.45.50.512.5Some Asus, Dell, HP, Sony laptop computers; Dyson hand-held vacuum cleaners
8.05.51.5836V-42V @ 3ALime gen 2.5/3 electric scooters
8.05.51.5 (?)10.542V 2AES2 and M365 electric scooters & Goal Zero Solar devices (Sherpa & Yeti). IBM Lenovo laptop computer PSUs
8.33.24RCA Cinch36-54VCUI Inc. RCP-02CUI Inc. RCP-05E-Bike batteries [9]
9.05.51.0 (?)10.5?V 2AGoal Zero Solar device Chaining cable (Sherpa only)

RadioShack Adaptaplug

RadioShack sold a line of adapter plugs for universal AC adapters. Each "Adaptaplug" had a single-letter code, but did not provide any other official designation, nor did RadioShack publish the complete specifications and tolerances on barrel and pin dimensions. RadioShack's Web site listed the diameters to the nearest 0.1 mm, and sometimes differs slightly from the official EIAJ RC-5320A standard dimensions.[ clarification needed ] This list may include some parts RadioShack has discontinued but are retained here for completeness. [10]

AdaptaplugOutside

diameter

Inside

diameter

Pin

diameter

Standard

type

Voltage

range

Ring

color

Radio Shack

catalog number

A2.3 mm0.7 mmEIAJ-01< 3.15 VYellow 273-1704
B4.0 mm1.7 mmEIAJ-023.15–6.3 VYellow 273-1705
C4.7 mm1.7 mmEIAJ-036.3–10.5 VYellow 273-1706
D5.5 mm3.3 mm0.9 mmEIAJ-0410.5–13.5 VYellow 273-1707
E2.5 mm (3/32" submini plug)Black 273-1708
F3.5 mm (1/8" mini-phone plug)Black 273-1709
G3.0 mm1.1 mmTurquoise 273-1710
H3.4 mm1.3 mmIEC 60130-10 Type EOrange 273-1711
I3.8 mm1.1 mmIEC 60130-10 Type CPink 273-1712
J5.0 mm1.5 mmRed 273-1713
K5.0 mm2.1 mmPurple 273-1714
L5.0 mm2.5 mmDark Green 273-1715
M5.5 mm2.1 mmIEC 60130-10 Type ANavy 273-1716
N5.5 mm2.5 mmIEC 60130-10 Type AWhite 273-1717
O5.5 mm2.8 mmBrown 273-1718
P5.5 mm3.8 mm1.8 mmNot Specified 273-1719
Q6.3 mm3.0 mmYellow-Green 273-1720
R6.9 mm4.2 mm0.7 mmNot Specified 273-1721
S5.5 mm1.5 mmGray 273-1722
T6.5 mm4.3 mm1.4 mmEIAJ-0513.5–18.0 VYellow 273-1723
U6.5 mm4.1 mm / 3.10 mm1.0 mmIEC 60130-10 Type D?Light Yellow 273-1724

See also

Related Research Articles

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References

  1. "Connectors for frequencies below 3 MHz. Part 10: Connectors for coupling an external low-voltage power supply to portable entertainment equipment". IEC. 1 January 1971. IEC 60130-10 ed1.0. Retrieved 18 April 2012.
  2. Lumberg Connect GmbH. "Power supply connectors" . Retrieved 23 March 2011.
  3. "Nokia 2-mm DC Charging Interface Specification Version 1.2" (PDF). Forum.Nokia.com. 22 August 2006. Archived (PDF) from the original on 5 January 2012.
  4. http://podolsk.pro/for-mobile/Nokia/10-nsb-8-acc.pdf [ bare URL PDF ]
  5. "AOK For Canon Camera- AC Adapter CA-570, 8.4V 2A, (1.35/3.5mm), (2-prong) [AOK For Canon Camera- AC Adapter], Cheap High quality AOK For Canon Camera- AC Adapter CA-570, 8.4V 2A, (1.35/3.5mm), (2-prong) [AOK For Canon Camera- AC Adapter] : Laptop Parts Supplier, Laptop Parts Repair". www.allpoweradaptor.com. Retrieved 15 June 2020.
  6. "Switchcraft : Original DC Power Plugs".
  7. "Switchcraft : Straight DC Power Jacks".
  8. "Switchcraft : Original DC Power Plugs".
  9. https://eu.nkon.nl/modiary-42v-rca-stekker-fietsacculader-3a.html
  10. "RadioShack". support.radioshack.com.
Datasheets (drawings and dimensions)