Coolpower

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A coolpower setup in a truck engine can use an aftercooler mounted on top of the engine with a tip turbine fan, or an air-to-air cooler in front of the radiator. In either case, the goal is to cool the hot, compressed air going from the turbocharger into the engine. With the tip turbine, a small quantity of compressed air is bled off to spin a small fan that draws air through the aftercooler tubes. In some later models, a water cooler was also used, in addition to the tip turbine setup. Mack called the tip-turbine setup an intercooler and used a pyrometer to alert the operator if the exhaust gas exceeded a limit. The tip turbine setup was compact and the shorter plumbing runs allowed boost to build faster. Later models with the front mounted air-to-air cooler required a larger turbocharger to fill the tubes faster but with the benefit of additional power. Modern trucks use the air-to-air cooler in nearly all cases.

Contents

Large Mack trucks from the 1970s such as the Mack R-600 used coolpower systems. Some coolpower systems used vertical bar shutters that could be opened and shut in front of the radiator to maintain proper operating temperature.

The Mack Cruise Liner model built in 1984, a 6X4 Primemover, used a 320 horsepower (240 kW) coolpower engine. [1]

Other meanings

Air intakes on turbochargers

The term is also used to refer to “Cool Power” air intake systems for turbocharged engines. These systems provide cooler air to the turbocharger and engine, instead of the potentially too-warm air from the engine compartment. Cooler intake air is denser, which means that the engine can produce the same power with less fuel. Cooler air also gives the engine more power for applications such as towing heavy loads up driving up steep grades during the summer. Cooler air drawn into the engine compartment lowers the temperature under the hood, which allows plastic, rubber and electronic parts to last longer. Lastly, cool power systems will supports larger turbochargers by creating additional air flow to the engine. [2]

Hydraulic drive system

The US military uses the expression "cool power" to describe its "regenerative drive unit", a "light-weight hybrid hydraulic drive system" that weighs 330 pounds. The "system can generate nearly 1,000 foot-pounds force (1,400 N⋅m) of torque and power equivalent to a 340 horsepower (250 kW) engine." It operates by storing "energy normally lost as heat during the braking process in a high-pressure oil tank called an accumulator." The system use two hydraulic-fluid storage devices controlled by a central processor. One of the reasons the US military is interested in the system is that its "cool" power allows vehicles to move "... without generating a "thermal footprint" that can be identified by enemy tracking systems." [3]

Related Research Articles

<span class="mw-page-title-main">Turbocharger</span> Exhaust-powered forced-induction device for engines

In an internal combustion engine, a turbocharger is a forced induction device that is powered by the flow of exhaust gases. It uses this energy to compress the intake air, forcing more air into the engine in order to produce more power for a given displacement.

<span class="mw-page-title-main">Auxiliary power unit</span> Alternative vehicle power source

An auxiliary power unit (APU), is a device on a vehicle that provides energy for functions other than propulsion. They are commonly found on large aircraft and naval ships as well as some large land vehicles. Aircraft APUs generally produce 115 V AC voltage at 400 Hz (rather than 50/60 Hz in mains supply), to run the electrical systems of the aircraft; others can produce 28 V DC voltage. APUs can provide power through single or three-phase systems. A jet fuel starter (JFS) is a similar device to an APU but directly linked to the main engine and started by an onboard compressed air bottle.

<span class="mw-page-title-main">Starter (engine)</span> Device used to start an internal combustion engine

A starter is a device used to rotate (crank) an internal-combustion engine so as to initiate the engine's operation under its own power. Starters can be electric, pneumatic, or hydraulic. The starter can also be another internal-combustion engine in the case, for instance, of very large engines, or diesel engines in agricultural or excavation applications.

<span class="mw-page-title-main">Four-stroke engine</span> Internal combustion engine type

A four-strokeengine is an internal combustion (IC) engine in which the piston completes four separate strokes while turning the crankshaft. A stroke refers to the full travel of the piston along the cylinder, in either direction. The four separate strokes are termed:

  1. Intake: Also known as induction or suction. This stroke of the piston begins at top dead center (T.D.C.) and ends at bottom dead center (B.D.C.). In this stroke the intake valve must be in the open position while the piston pulls an air-fuel mixture into the cylinder by producing a partial vacuum in the cylinder through its downward motion.
  2. Compression: This stroke begins at B.D.C, or just at the end of the suction stroke, and ends at T.D.C. In this stroke the piston compresses the air-fuel mixture in preparation for ignition during the power stroke (below). Both the intake and exhaust valves are closed during this stage.
  3. Combustion: Also known as power or ignition. This is the start of the second revolution of the four stroke cycle. At this point the crankshaft has completed a full 360 degree revolution. While the piston is at T.D.C. the compressed air-fuel mixture is ignited by a spark plug or by heat generated by high compression, forcefully returning the piston to B.D.C. This stroke produces mechanical work from the engine to turn the crankshaft.
  4. Exhaust: Also known as outlet. During the exhaust stroke, the piston, once again, returns from B.D.C. to T.D.C. while the exhaust valve is open. This action expels the spent air-fuel mixture through the exhaust port.
<span class="mw-page-title-main">Turbojet</span> Airbreathing jet engine which is typically used in aircraft

The turbojet is an airbreathing jet engine which is typically used in aircraft. It consists of a gas turbine with a propelling nozzle. The gas turbine has an air inlet which includes inlet guide vanes, a compressor, a combustion chamber, and a turbine. The compressed air from the compressor is heated by burning fuel in the combustion chamber and then allowed to expand through the turbine. The turbine exhaust is then expanded in the propelling nozzle where it is accelerated to high speed to provide thrust. Two engineers, Frank Whittle in the United Kingdom and Hans von Ohain in Germany, developed the concept independently into practical engines during the late 1930s.

<span class="mw-page-title-main">Intercooler</span> Heat exchanger used to cool a gas after compression

An intercooler is a heat exchanger used to cool a gas after compression. Often found in turbocharged engines, intercoolers are also used in air compressors, air conditioners, refrigeration and gas turbines.

A centrifugal supercharger is a specialized type of supercharger that makes use of centrifugal force in order to increase the manifold air pressure, MAP. An increased MAP allows the engine to burn more fuel, which results in an increased power output. Centrifugal superchargers are generally attached to the front of the engine via a belt-drive or gear-drive from the engine's crankshaft.

<span class="mw-page-title-main">Compressor</span> Machine to increase pressure of gas by reducing its volume

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.

<span class="mw-page-title-main">Forced induction</span> Concept in engine design

In an internal combustion engine, forced induction is where turbocharging or supercharging is used to increase the density of the intake air. Engines without forced induction are classified as naturally aspirated.

<span class="mw-page-title-main">Ford Power Stroke engine</span> Reciprocating internal combustion engine

Power Stroke, also known as Powerstroke, is the name used by a family of diesel engines for trucks produced by Ford Motor Company and Navistar International for Ford products since 1994. Along with its use in the Ford F-Series, applications include the Ford E-Series, Ford Excursion, and Ford LCF commercial truck. The name was also used for a diesel engine used in South American production of the Ford Ranger.

In an internal combustion engine, twin-turbo is a layout in which two turbochargers are used to compress the intake fuel/air mixture. The most common layout features two identical or mirrored turbochargers in parallel, each processing half of a V engine's produced exhaust through independent piping. The two turbochargers can either be matching or different sizes.

<span class="mw-page-title-main">Supercharger</span> Air compressor for an internal combustion engine explaning

In an internal combustion engine, a supercharger compresses the intake gas, forcing more air into the engine in order to produce more power for a given displacement.

<span class="mw-page-title-main">Mack Titan</span> Motor vehicle

The Mack Titan is a heavy-duty truck produced by Mack Trucks. Two variants are produced: one for the Australian market, introduced in 1995 aimed at heavy road train operators, and a 2008 version introduced in North America. The Titan can haul loads up to 200 tonnes GCM and comes with many heavy-duty options that are not usually found on highway trucks.

The following outline is provided as an overview of and topical guide to automobiles:

<span class="mw-page-title-main">Hood scoop</span> Opening for air to enter car engines

A hood scoop or bonnet scoop, sometimes called bonnet airdam and air dam, is an upraised component on the hood of a motor vehicle that either allows air to directly enter the engine compartment or appears to do so. It has only one opening and is closed on all other sides. Its upraised design allows it to effectively channel air directly into the engine compartment without the need to pass through the normal intake ducting. Some hood scoops are always closed and serve as decoration rather than performance.

<span class="mw-page-title-main">Internal combustion engine</span> Engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber

An internal combustion engine is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance. This process transforms chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to.

<span class="mw-page-title-main">Mack MC/MR series</span> Motor vehicle

The Mack MC/MR series, also known as the "Cruise-Hauler", is a cabover truck first introduced in 1978. It is of a distinct "set back front axle" design, with the driver compartment mounted ahead of the front axle and with a large, flat, divided windscreen covering almost half of the truck's frontal aspect.

<span class="mw-page-title-main">Mack Granite</span> Heavy-duty truck series

The Mack Granite is a series of heavy duty and severe service trucks built by Mack Trucks. It has a long, low-profile hood and a high-visibility cab. Designed as straight trucks for local construction, waste removal, and other vocational jobs, it is also available as a semi-tractor. Introduced in 2001, it remains in production as of today.

<span class="mw-page-title-main">Mack LR</span> Truck chassis manufactured by Mack Trucks

The Mack LR(Low Ride) is a series of heavy-duty trucks built by Mack Trucks. They are a forward control cab-over-engine type, where the driver sits in front of the axle. A flat front has two large windshields. The cab is very low-profile and has dual driving controls with a stand-up driving position on the right side. It is used in refuse service with front, side, and rear-loading refuse compactor bodies. Introduced in 2015 it remains in production in 2020.

References

  1. Trucks Plus Archived 2007-11-09 at the Wayback Machine
  2. http://www.psmdiesel.com/air_03_without.html
  3. Permo-Drive Unveils Compact Hydraulic Drive System at 2003 SAE Show