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CryoJet / IceJet is a derivative of the machining process called abrasive waterjet (AWJ) machining.[ citation needed ] CryoJet/IceJet technology uses ice particles made of water coming from a running water or freshwater system to cut material. While the ice particles are cutting material, they melt and go into the water tank of the machine. The pressurized water acting as a cutting jet can be re-used, with adequate filtering, creating a closed water circuit.[ citation needed ] However, the majority of users do not re-use the water. If more widely used, CryoJet may produce a drastic reduction in the amount of abrasive waste spill currently produced during the water jet cutting process, as no mineral abrasive is used by this technology. [1]
There are two different approaches to ice particles generation.
In comparison to other cutting technologies such as plasma cutting or laser cutting, the traditional water jet cutter technology produces extra waste material (in addition to the kerf material itself). [2] Above all, the use of mineral abrasives for improving the performance of the cutting jet is increasingly becoming a problem. Firstly, as a consumer, it is the most significant cost factor of the process, and secondly, it represents more than 99% of the waste material generated during cutting processes. Therefore, it requires a complex and expensive waste management system. Consequently, several approaches for eliminating the need of mineral abrasives while maintaining its powerful cutting performance have been discussed by researchers[ citation needed ].
The first experimental researching done on Ice Jet technology dates back to 1982, when the first ice particles were created by mechanical crushing of bigger ice particles. Galecki and Vickers [Gal82] performed surface cleaning and abrading with an ice-blasting technique. The ice particles were produced by refrigeration of 3 cm blocks, which were then transferred to a container of liquid nitrogen where the ice cubes were further cooled, and finally transferred to a mechanical crusher where they were crushed and subsequently entrained into a nozzle.
Also in 1982, Krzysztof et al. showed that one of the most promising applications for ice particles is the cleaning technology. Water ice is readily available, inexpensive material, which can be used as a green manufacturing tool. Only water, electricity and refrigerant are needed for the fabrication of this tool, which can be produced just in time. The use of ice tools might practically prevent pollution and eliminate work piece contamination.
Since then, several researchers have developed equipment for producing ice particles, mainly for cleaning [Set98], polishing [His94] and surface decontaminating [Ges99] purposes. Newer research works [Shan05] and [Klu05] show that ice particles can be used for water jet applications such as cleaning, degreasing and cutting, with its concept based on the convective heat transfer between a cold cryogenic gas and atomized water droplets. Ice particles are formed inside the system by transferring latent heat of water droplets to liquid nitrogen. Kluz et al. show that the air-ice particle stream can be generated and applied for processing of bio materials and food. The performed studies showed feasibility and effectiveness of the use of fine ice powder as an abrasive, being the energy effectiveness of the process acceptable and the technology rather simple. Anyway, the process productivity is less than when using mineral abrasive particles.
A similar technology is the high pressure hybrid water-abrasive-ice jet treatment. Such technology is based on a high- pressure abrasive-water jet with addition of dry-ice pellets CO2. Borkowski et al. [Bor03] show that effectiveness of surface treatment with the hybrid jet depends on the quality of ice particles.
Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpensive consumer models to expensive professional machines. By 2019, laser printers outsold inkjet printers by nearly a 2:1 ratio, 9.6% vs 5.1% of all computer peripherals.As of 2023, sublimation printers have outsold inkjet printers by nearly a 2:1 ratio, accounting for 9.6% of all computer peripherals, compared to 5.1% for inkjet printers.
Spray drying is a method of forming a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally-sensitive materials such as foods and pharmaceuticals, or materials which may require extremely consistent, fine particle size. Air is the heated drying medium; however, if the liquid is a flammable solvent such as ethanol or the product is oxygen-sensitive then nitrogen is used.
Vitrification is the full or partial transformation of a substance into a glass, that is to say, a non-crystalline amorphous solid. Glasses differ from liquids structurally and glasses possess a higher degree of connectivity with the same Hausdorff dimensionality of bonds as crystals: dimH = 3. In the production of ceramics, vitrification is responsible for their impermeability to water.
An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.
Industrial wastewater treatment describes the processes used for treating wastewater that is produced by industries as an undesirable by-product. After treatment, the treated industrial wastewater may be reused or released to a sanitary sewer or to a surface water in the environment. Some industrial facilities generate wastewater that can be treated in sewage treatment plants. Most industrial processes, such as petroleum refineries, chemical and petrochemical plants have their own specialized facilities to treat their wastewaters so that the pollutant concentrations in the treated wastewater comply with the regulations regarding disposal of wastewaters into sewers or into rivers, lakes or oceans. This applies to industries that generate wastewater with high concentrations of organic matter, toxic pollutants or nutrients such as ammonia. Some industries install a pre-treatment system to remove some pollutants, and then discharge the partially treated wastewater to the municipal sewer system.
A fog machine, fog generator, or smoke machine is a device that emits a dense vapor that appears similar to fog or smoke. This artificial fog is most commonly used in professional entertainment applications, but smaller, more affordable fog machines are becoming common for personal use. Fog machines can also be found in use in a variety of industrial, training, and some military applications. Typically, fog is created by vaporizing proprietary water and glycol-based or glycerin-based fluids or through the atomization of mineral oil. This fluid vaporizes or atomizes inside the fog machine. Upon exiting the fog machine and mixing with cooler outside air the vapor condenses, resulting in a thick visible fog.
A coolant is a substance, typically liquid, that is used to reduce or regulate the temperature of a system. An ideal coolant has high thermal capacity, low viscosity, is low-cost, non-toxic, chemically inert and neither causes nor promotes corrosion of the cooling system. Some applications also require the coolant to be an electrical insulator.
A water jet cutter, also known as a water jet or waterjet, is an industrial tool capable of cutting a wide variety of materials using an extremely high-pressure jet of water, or a mixture of water and an abrasive substance. The term abrasive jet refers specifically to the use of a mixture of water and an abrasive to cut hard materials such as metal, stone or glass, while the terms pure waterjet and water-only cutting refer to waterjet cutting without the use of added abrasives, often used for softer materials such as wood or rubber.
A burr is a raised edge or small piece of material that remains attached to a workpiece after a modification process.
An air knife is a tool used to blow off liquid or debris from products as they travel on conveyors. Air knives are normally used in manufacturing or as the first step in a recursive recycling process to separate lighter or smaller particles from other components for use in later or subsequent steps, post manufacturing parts drying and conveyor cleaning, part of component cleaning. The knife consists of a high-intensity, uniform sheet of laminar airflow sometimes known as streamline flow.
A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Designed to handle high-volume dust loads, a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system. It is distinguished from air purifiers, which use disposable filters to remove dust.
Thermal spraying techniques are coating processes in which melted materials are sprayed onto a surface. The "feedstock" is heated by electrical or chemical means.
A spray tower is a gas-liquid contactor used to achieve mass and heat transfer between a continuous gas phase and a dispersed liquid phase. It consists of an empty cylindrical vessel made of steel or plastic, and nozzles that spray liquid into the vessel. The inlet gas stream usually enters at the bottom of the tower and moves upward, while the liquid is sprayed downward from one or more levels. This flow of inlet gas and liquid in opposite directions is called countercurrent flow.
A venturi scrubber is designed to effectively use the energy from a high-velocity inlet gas stream to atomize the liquid being used to scrub the gas stream. This type of technology is a part of the group of air pollution controls collectively referred to as wet scrubbers.
Dry-ice blasting is a form of carbon dioxide cleaning, where dry ice, the solid form of carbon dioxide, is accelerated in a pressurized air stream and directed at a surface in order to clean it.
Sandblasting, sometimes known as abrasive blasting, is the operation of forcibly propelling a stream of abrasive material against a surface under high pressure to smooth a rough surface, roughen a smooth surface, shape a surface or remove surface contaminants. A pressurised fluid, typically compressed air, or a centrifugal wheel is used to propel the blasting material. The first abrasive blasting process was patented by Benjamin Chew Tilghman on 18 October 1870.
The Jameson Cell is a high-intensity froth flotation cell that was invented by Laureate Professor Graeme Jameson of the University of Newcastle (Australia) and developed in conjunction with Mount Isa Mines Limited.
Carbon dioxide cleaning (CO2 cleaning) comprises a family of methods for parts cleaning and sterilization, using carbon dioxide in its various phases. Due to being non-destructive, non-abrasive, and residue-free, it is often preferred for use on delicate surfaces. CO2 cleaning has found application in the aerospace, automotive, electronics, medical, and other industries. Carbon dioxide snow cleaning has been used to remove particles and organic residues from metals, polymers, ceramics, glasses, and other materials, and from surfaces including hard drives and optical surfaces.
Ice blasting is a form of non-abrasive blasting where frozen water particles are combined with compressed air and propelled towards a surface for cleaning purposes. Ice is one of several different media commonly used for blast cleaning. Another common method of non-abrasive blasting is dry ice blasting, which uses solid carbon dioxide as a blast media. Other forms of abrasive blasting use mediums such as sand, plastic beads, and baking soda.
In-water cleaning, also known as in-water surface cleaning, is a collection of methods for removing unwanted material in-situ from the underwater surface of a structure. This often refers to removing marine fouling growth from ship hulls, but also has applications on civil engineering structures, pipeline intakes and similar components which are impossible or inconvenient to remove from the water for maintenance. It does not generally refer to cleaning the inside of underwater or other pipelines, a process known as pigging. Many applications require the intervention of a diver, either to provide the power, or to direct a powered tool.