CryoJet

Last updated
IceJet system with sub-cooled pressurised water Jet z izmenjevalnikom v2 not transparent.png
IceJet system with sub-cooled pressurised water

CryoJet / IceJet is a derivative of the machining process called abrasive waterjet (AWJ) machining.[ citation needed ] CryoJet/IceJet technology uses ice particles made of water coming from a running water or freshwater system to cut material. While the ice particles are cutting material, they melt and go into the water tank of the machine. The pressurized water acting as a cutting jet can be re-used, with adequate filtering, creating a closed water circuit.[ citation needed ] However, the majority of users do not re-use the water. If more widely used, CryoJet may produce a drastic reduction in the amount of abrasive waste spill currently produced during the water jet cutting process, as no mineral abrasive is used by this technology. [1]

Contents

Ice Generation

There are two different approaches to ice particles generation.

Advantages

In comparison to other cutting technologies such as plasma cutting or laser cutting, the traditional water jet cutter technology produces extra waste material (in addition to the kerf material itself). [2] Above all, the use of mineral abrasives for improving the performance of the cutting jet is increasingly becoming a problem. Firstly, as a consumer, it is the most significant cost factor of the process, and secondly, it represents more than 99% of the waste material generated during cutting processes. Therefore, it requires a complex and expensive waste management system. Consequently, several approaches for eliminating the need of mineral abrasives while maintaining its powerful cutting performance have been discussed by researchers[ citation needed ].

History

The first experimental researching done on Ice Jet technology dates back to 1982, when the first ice particles were created by mechanical crushing of bigger ice particles. Galecki and Vickers [Gal82][ citation needed ] performed surface cleaning and abrading with an ice-blasting technique. The ice particles were produced by refrigeration of 3 cm blocks, which were then transferred to a container of liquid nitrogen where the ice cubes were further cooled, and finally transferred to a mechanical crusher where they were crushed and subsequently entrained into a nozzle.

Also in 1982, Krzysztof et al.[ citation needed ] showed that one of the most promising applications for ice particles is the cleaning technology. Water ice is readily available, inexpensive material, which can be used as a green manufacturing tool. Only water, electricity and refrigerant are needed for the fabrication of this tool, which can be produced just in time. The use of ice tools might practically prevent pollution and eliminate work piece contamination.

Since then, several researchers have developed equipment for producing ice particles, mainly for cleaning [Set98],[ citation needed ] polishing [His94][ citation needed ] and surface decontaminating [Ges99][ citation needed ] purposes. Newer research works [Shan05][ citation needed ] and [Klu05][ citation needed ] show that ice particles can be used for water jet applications such as cleaning, degreasing and cutting, with its concept based on the convective heat transfer between a cold cryogenic gas and atomized water droplets. Ice particles are formed inside the system by transferring latent heat of water droplets to liquid nitrogen. Kluz et al. show that the air-ice particle stream can be generated and applied for processing of bio materials and food. The performed studies showed feasibility and effectiveness of the use of fine ice powder as an abrasive, being the energy effectiveness of the process acceptable and the technology rather simple. Anyway, the process productivity is less than when using mineral abrasive particles.

A similar technology is the high pressure hybrid water-abrasive-ice jet treatment. Such technology is based on a high- pressure abrasive-water jet with addition of dry-ice pellets CO2. Borkowski et al. [Bor03] show that effectiveness of surface treatment with the hybrid jet depends on the quality of ice particles.

Related Research Articles

<span class="mw-page-title-main">Inkjet printing</span> Type of computer printing

Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpensive consumer models to expensive professional machines. By 2019, laser printers outsold inkjet printers by nearly a 2:1 ratio, 9.6% vs 5.1% of all computer peripherals.

<span class="mw-page-title-main">Spray drying</span> Method of converting liquid or slurry to powder

Spray drying is a method of forming a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally-sensitive materials such as foods and pharmaceuticals, or materials which may require extremely consistent, fine particle size. Air is most commonly used as the heated drying medium; however, nitrogen may be used if the liquid is flammable or if the product is oxygen-sensitive.

Vitrification is the full or partial transformation of a substance into a glass, that is to say, a non-crystalline or amorphous solid. Glasses differ from liquids structurally and glasses possess a higher degree of connectivity with the same Hausdorff dimensionality of bonds as crystals: dimH = 3. In the production of ceramics, vitrification is responsible for their impermeability to water.

An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.

<span class="mw-page-title-main">Powder metallurgy</span> Process of sintering metal powders

Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes are sometimes used to reduce or eliminate the need for subtractive processes in manufacturing, lowering material losses and reducing the cost of the final product. This occurs especially often with small metal parts, like gears for small machines. Some porous products, allowing liquid or gas to permeate them, are produced in this way. They are also used when melting a material is impractical, due to it having a high melting point, or an alloy of two mutually insoluble materials, such as a mixture of copper and graphite.

<span class="mw-page-title-main">Industrial wastewater treatment</span> Processes used for treating wastewater that is produced by industries as an undesirable by-product

Industrial wastewater treatment describes the processes used for treating wastewater that is produced by industries as an undesirable by-product. After treatment, the treated industrial wastewater may be reused or released to a sanitary sewer or to a surface water in the environment. Some industrial facilities generate wastewater that can be treated in sewage treatment plants. Most industrial processes, such as petroleum refineries, chemical and petrochemical plants have their own specialized facilities to treat their wastewaters so that the pollutant concentrations in the treated wastewater comply with the regulations regarding disposal of wastewaters into sewers or into rivers, lakes or oceans. This applies to industries that generate wastewater with high concentrations of organic matter, toxic pollutants or nutrients such as ammonia. Some industries install a pre-treatment system to remove some pollutants, and then discharge the partially treated wastewater to the municipal sewer system.

A coolant is a substance, typically liquid, that is used to reduce or regulate the temperature of a system. An ideal coolant has high thermal capacity, low viscosity, is low-cost, non-toxic, chemically inert and neither causes nor promotes corrosion of the cooling system. Some applications also require the coolant to be an electrical insulator.

<span class="mw-page-title-main">Water jet cutter</span> Industrial tool

A water jet cutter, also known as a water jet or waterjet, is an industrial tool capable of cutting a wide variety of materials using an extremely high-pressure jet of water, or a mixture of water and an abrasive substance. The term abrasive jet refers specifically to the use of a mixture of water and an abrasive to cut hard materials such as metal, stone or glass, while the terms pure waterjet and water-only cutting refer to waterjet cutting without the use of added abrasives, often used for softer materials such as wood or rubber.

<span class="mw-page-title-main">Dust collector</span> Industrial machine

A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Designed to handle high-volume dust loads, a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system. It is distinguished from air purifiers, which use disposable filters to remove dust.

<span class="mw-page-title-main">Thermal spraying</span> Coating process for applying heated materials to a surface

Thermal spraying techniques are coating processes in which melted materials are sprayed onto a surface. The "feedstock" is heated by electrical or chemical means.

<span class="mw-page-title-main">Spray tower</span>

A spray tower is a gas-liquid contactor used to achieve mass and heat transfer between a continuous gas phase and a dispersed liquid phase. It consists of an empty cylindrical vessel made of steel or plastic, and nozzles that spray liquid into the vessel. The inlet gas stream usually enters at the bottom of the tower and moves upward, while the liquid is sprayed downward from one or more levels. This flow of inlet gas and liquid in opposite directions is called countercurrent flow.

<span class="mw-page-title-main">Venturi scrubber</span> Air pollution control technology

A venturi scrubber is designed to effectively use the energy from a high-velocity inlet gas stream to atomize the liquid being used to scrub the gas stream. This type of technology is a part of the group of air pollution controls collectively referred to as wet scrubbers.

The term wet scrubber describes a variety of devices that remove pollutants from a furnace flue gas or from other gas streams. In a wet scrubber, the polluted gas stream is brought into contact with the scrubbing liquid, by spraying it with the liquid, by forcing it through a pool of liquid, or by some other contact method, so as to remove the pollutants.

<span class="mw-page-title-main">Jet (fluid)</span> Stream of fluid projected into the surrounding medium

A jet is a stream of fluid that is projected into a surrounding medium, usually from some kind of a nozzle, aperture or orifice. Jets can travel long distances without dissipating.

<span class="mw-page-title-main">Dry-ice blasting</span> Cryogenic surface cleaning method

Dry-ice blasting is a form of carbon dioxide cleaning, where dry ice, the solid form of carbon dioxide, is accelerated in a pressurized air stream and directed at a surface in order to clean it.

<span class="mw-page-title-main">Sandblasting</span> Method of marking or cleaning a surface

Sandblasting, sometimes known as abrasive blasting, is the operation of forcibly propelling a stream of abrasive material against a surface under high pressure to smooth a rough surface, roughen a smooth surface, shape a surface or remove surface contaminants. A pressurised fluid, typically compressed air, or a centrifugal wheel is used to propel the blasting material. The first abrasive blasting process was patented by Benjamin Chew Tilghman on 18 October 1870.

<span class="mw-page-title-main">Jameson cell</span> Machinery for processing minerals

The Jameson Cell is a high-intensity froth flotation cell that was invented by Laureate Professor Graeme Jameson of the University of Newcastle (Australia) and developed in conjunction with Mount Isa Mines Limited.

<span class="mw-page-title-main">Carbon dioxide cleaning</span> Family of methods for parts cleaning and sterilization

Carbon dioxide cleaning (CO2 cleaning) comprises a family of methods for parts cleaning and sterilization, using carbon dioxide in its various phases. Due to being non-destructive, non-abrasive, and residue-free, it is often preferred for use on delicate surfaces. CO2 cleaning has found application in the aerospace, automotive, electronics, medical, and other industries. Carbon dioxide snow cleaning has been used to remove particles and organic residues from metals, polymers, ceramics, glasses, and other materials, and from surfaces including hard drives and optical surfaces.

Ice blasting is a form of non-abrasive blasting where frozen water particles are combined with compressed air and propelled towards a surface for cleaning purposes. Ice is one of several different media commonly used for blast cleaning. Another common method of non-abrasive blasting is dry ice blasting, which uses solid carbon dioxide as a blast media. Other forms of abrasive blasting use mediums such as sand, plastic beads, and baking soda.

In-water cleaning, also known as in-water surface cleaning, is a collection of methods for removing unwanted material in-situ from the underwater surface of a structure. This often refers to removing marine fouling growth from ship hulls, but also has applications on civil engineering structures, pipeline intakes and similar components which are impossible or inconvenient to remove from the water for maintenance. It does not generally refer to cleaning the inside of underwater or other pipelines, a process known as pigging. Many applications require the intervention of a diver, either to provide the power, or to direct a powered tool.

References

  1. "abrasive jet machining: Topics by Science.gov". www.science.gov. Retrieved 2018-08-31.
  2. "Laser cutting vs. plasma cutting - standard metal cutting processes". www.teskolaser.com. Retrieved 2018-08-31.