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A diffusionless transformation, commonly known as displacive transformation, denotes solid-state alterations in crystal structures that do not hinge on the diffusion of atoms across extensive distances. Rather, these transformations manifest as a result of synchronized shifts in atomic positions, wherein atoms undergo displacements of distances smaller than the spacing between adjacent atoms, all while preserving their relative arrangement. An example of such a phenomenon is the martensitic transformation, a notable occurrence observed in the context of steel materials.
The term "martensite" was originally coined to describe the rigid and finely dispersed constituent that emerges in steels subjected to rapid cooling. Subsequent investigations revealed that materials beyond ferrous alloys, such as non-ferrous alloys and ceramics, can also undergo diffusionless transformations. Consequently, the term "martensite" has evolved to encompass the resultant product arising from such transformations in a more inclusive manner. In the context of diffusionless transformations, a cooperative and homogeneous movement occurs, leading to a modification in the crystal structure during a phase change. These movements are small, usually less than their interatomic distances, and the neighbors of an atom remain close.
The systematic movement of large numbers of atoms led some to refer to them as military transformations, in contrast to civilian diffusion-based phase changes, initially by Frederick Charles Frank and John Wyrill Christian. [1] [2]
The most commonly encountered transformation of this type is the martensitic transformation, which is probably the most studied but is only one subset of non-diffusional transformations. The martensitic transformation in steel represents the most economically significant example of this category of phase transformations. However, an increasing number of alternatives, such as shape memory alloys, are becoming more important as well.
The phenomenon in which atoms or groups of atoms coordinate to displace their neighboring counterparts resulting in structural modification is known as a displacive transformation. The scope of displacive transformations is extensive, encompassing a diverse array of structural changes. As a result, additional classifications have been devised to provide a more nuanced understanding of these transformations. [3]
The first distinction can be drawn between transformations dominated by lattice-distortive strains and those where shuffles are of greater importance.
Homogeneous lattice-distortive strains, also known as Bain strains, transform one Bravais lattice into a different one. This can be represented by a strain matrix S which transforms one vector, y, into a new vector, x:
This is homogeneous, as straight lines are transformed into new straight lines. Examples of such transformations include a cubic lattice increasing in size on all three axes (dilation) or shearing into a monoclinic structure.
Shuffles, aptly named, refer to the minute displacement of atoms within the unit cell. Notably, pure shuffles typically do not induce a modification in the shape of the unit cell; instead, they predominantly impact its symmetry and overall structural configuration.
Phase transformations typically give rise to the formation of an interface delineating the transformed and parent materials. The energy requisite for establishing this new interface is contingent upon its characteristics, specifically how well the two structures interlock. An additional energy consideration arises when the transformation involves a change in shape. In such instances, if the new phase is constrained by the surrounding material, elastic or plastic deformation may occur, introducing a strain energy term. The interplay between these interfacial and strain energy terms significantly influences the kinetics of the transformation and the morphology of the resulting phase. Notably, in shuffle transformations characterized by minimal distortions, interfacial energies tend to predominate, distinguishing them from lattice-distortive transformations where the impact of strain energy is more pronounced.
A subclassification of lattice-distortive displacements can be made by considering the dilutional and shear components of the distortion. In transformations dominated by the shear component, it is possible to find a line in the new phase that is undistorted from the parent phase while all lines are distorted when the dilation is predominant. Shear-dominated transformations can be further classified according to the magnitude of the strain energies involved compared to the innate vibrations of the atoms in the lattice and hence whether the strain energies have a notable influence on the kinetics of the transformation and the morphology of the resulting phase. If the strain energy is a significant factor, then the transformations are dubbed martensitic, if not the transformation is referred to as quasi-martensitic.
The distinction between austenitic and martensitic steels is subtle in nature. [4] Austenite exhibits a face-centered cubic (FCC) unit cell, whereas the transformation to martensite entails a distortion of this cube into a body-centered tetragonal shape (BCT). This transformation occurs due to a displacive process, where interstitial carbon atoms lack the time to diffuse out. [5] Consequently, the unit cell undergoes a slight elongation in one dimension and contraction in the other two. Despite differences in the symmetry of the crystal structures, the chemical bonding between them remains similar.
The iron-carbon martensitic transformation generates an increase in hardness. The martensitic phase of the steel is supersaturated in carbon and thus undergoes solid solution strengthening. [6] Similar to work-hardened steels, defects prevent atoms from sliding past one another in an organized fashion, causing the material to become harder.
In addition to displacive transformation and diffusive transformation, a new type of phase transformation that involves a displacive sublattice transition and atomic diffusion was discovered using a high-pressure X-ray diffraction system. [7] The new transformation mechanism has been christened pseudo martensitic transformation. [8]
An alloy is a mixture of chemical elements of which in most cases at least one is a metallic element, although it is also sometimes used for mixtures of elements; herein only metallic alloys are described. Most alloys are metallic and show good electrical conductivity, ductility, opacity, and luster, and may have properties that differ from those of the pure elements such as increased strength or hardness. In some cases, an alloy may reduce the overall cost of the material while preserving important properties. In other cases, the mixture imparts synergistic properties such as corrosion resistance or mechanical strength.
Heat treating is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as glass. Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve the desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering, carburizing, normalizing and quenching. Although the term heat treatment applies only to processes where the heating and cooling are done for the specific purpose of altering properties intentionally, heating and cooling often occur incidentally during other manufacturing processes such as hot forming or welding.
Martensite is a very hard form of steel crystalline structure. It is named after German metallurgist Adolf Martens. By analogy the term can also refer to any crystal structure that is formed by diffusionless transformation.
Austenite, also known as gamma-phase iron (γ-Fe), is a metallic, non-magnetic allotrope of iron or a solid solution of iron with an alloying element. In plain-carbon steel, austenite exists above the critical eutectoid temperature of 1000 K (727 °C); other alloys of steel have different eutectoid temperatures. The austenite allotrope is named after Sir William Chandler Roberts-Austen (1843–1902). It exists at room temperature in some stainless steels due to the presence of nickel stabilizing the austenite at lower temperatures.
Bainite is a plate-like microstructure that forms in steels at temperatures of 125–550 °C. First described by E. S. Davenport and Edgar Bain, it is one of the products that may form when austenite is cooled past a temperature where it is no longer thermodynamically stable with respect to ferrite, cementite, or ferrite and cementite. Davenport and Bain originally described the microstructure as being similar in appearance to tempered martensite.
In metallurgy, a shape-memory alloy (SMA) is an alloy that can be deformed when cold but returns to its pre-deformed ("remembered") shape when heated. It is also known in other names such as memory metal, memory alloy, smart metal, smart alloy, and muscle wire. The "memorized geometry" can be modified by fixating the desired geometry and subjecting it to a thermal treatment, for example a wire can be taught to memorize the shape of a coil spring.
Cryogenic hardening is a cryogenic treatment process where the material is cooled to approximately −185 °C (−301 °F), usually using liquid nitrogen. It can have a profound effect on the mechanical properties of certain steels, provided their composition and prior heat treatment are such that they retain some austenite at room temperature. It is designed to increase the amount of martensite in the steel's crystal structure, increasing its strength and hardness, sometimes at the cost of toughness. Presently this treatment is being used on tool steels, high-carbon, high-chromium steels and in some cases to cemented carbide to obtain excellent wear resistance. Recent research shows that there is precipitation of fine carbides in the matrix during this treatment which imparts very high wear resistance to the steels.
Crystal twinning occurs when two or more adjacent crystals of the same mineral are oriented so that they share some of the same crystal lattice points in a symmetrical manner. The result is an intergrowth of two separate crystals that are tightly bonded to each other. The surface along which the lattice points are shared in twinned crystals is called a composition surface or twin plane.
Hardening is a metallurgical metalworking process used to increase the hardness of a metal. The hardness of a metal is directly proportional to the uniaxial yield stress at the location of the imposed strain. A harder metal will have a higher resistance to plastic deformation than a less hard metal.
In metallurgy and materials science, annealing is a heat treatment that alters the physical and sometimes chemical properties of a material to increase its ductility and reduce its hardness, making it more workable. It involves heating a material above its recrystallization temperature, maintaining a suitable temperature for an appropriate amount of time and then cooling.
Pseudoelasticity, sometimes called superelasticity, is an elastic (reversible) response to an applied stress, caused by a phase transformation between the austenitic and martensitic phases of a crystal. It is exhibited in shape-memory alloys.
In metallurgy, solid solution strengthening is a type of alloying that can be used to improve the strength of a pure metal. The technique works by adding atoms of one element to the crystalline lattice of another element, forming a solid solution. The local nonuniformity in the lattice due to the alloying element makes plastic deformation more difficult by impeding dislocation motion through stress fields. In contrast, alloying beyond the solubility limit can form a second phase, leading to strengthening via other mechanisms.
Nickel titanium, also known as nitinol, is a metal alloy of nickel and titanium, where the two elements are present in roughly equal atomic percentages. Different alloys are named according to the weight percentage of nickel; e.g., nitinol 55 and nitinol 60.
In materials science, an interstitial defect is a type of point crystallographic defect where an atom of the same or of a different type, occupies an interstitial site in the crystal structure. When the atom is of the same type as those already present they are known as a self-interstitial defect. Alternatively, small atoms in some crystals may occupy interstitial sites, such as hydrogen in palladium. Interstitials can be produced by bombarding a crystal with elementary particles having energy above the displacement threshold for that crystal, but they may also exist in small concentrations in thermodynamic equilibrium. The presence of interstitial defects can modify the physical and chemical properties of a material.
Isothermal transformation diagrams are plots of temperature versus time. They are generated from percentage transformation-vs time measurements, and are useful for understanding the transformations of an alloy steel at elevated temperatures.
Methods have been devised to modify the yield strength, ductility, and toughness of both crystalline and amorphous materials. These strengthening mechanisms give engineers the ability to tailor the mechanical properties of materials to suit a variety of different applications. For example, the favorable properties of steel result from interstitial incorporation of carbon into the iron lattice. Brass, a binary alloy of copper and zinc, has superior mechanical properties compared to its constituent metals due to solution strengthening. Work hardening has also been used for centuries by blacksmiths to introduce dislocations into materials, increasing their yield strengths.
Dual-phase steel (DP steel) is a high-strength steel that has a ferritic–martensitic microstructure. DP steels are produced from low or medium carbon steels that are quenched from a temperature above A1 but below A3 determined from continuous cooling transformation diagram. This results in a microstructure consisting of a soft ferrite matrix containing islands of martensite as the secondary phase (martensite increases the tensile strength). Therefore, the overall behaviour of DP steels is governed by the volume fraction, morphology (size, aspect ratio, interconnectivity, etc.), the grain size and the carbon content. For achieving these microstructures, DP steels typically contain 0.06–0.15 wt.% C and 1.5-3% Mn (the former strengthens the martensite, and the latter causes solid solution strengthening in ferrite, while both stabilize the austenite), Cr & Mo (to retard pearlite or bainite formation), Si (to promote ferrite transformation), V and Nb (for precipitation strengthening and microstructure refinement). The desire to produce high strength steels with formability greater than microalloyed steel led to development of DP steels in 2007 by Tata Steel.
TRIP steel are a class of high-strength steel alloys typically used in naval and marine applications and in the automotive industry. TRIP stands for "Transformation induced plasticity," which implies a phase transformation in the material, typically when a stress is applied. These alloys are known to possess an outstanding combination of strength and ductility.
The R-phase is a phase found in nitinol, a shape-memory alloy. It is a martensitic phase in nature, but is not the martensite that is responsible for the shape memory and superelastic effect.
In materials science, toughening refers to the process of making a material more resistant to the propagation of cracks. When a crack propagates, the associated irreversible work in different materials classes is different. Thus, the most effective toughening mechanisms differ among different materials classes. The crack tip plasticity is important in toughening of metals and long-chain polymers. Ceramics have limited crack tip plasticity and primarily rely on different toughening mechanisms.