Ecovative Design

Last updated
Ecovative Design
Type Private
Industry Biomaterials
Founded2007;16 years ago (2007)
Headquarters Green Island, New York 42°45′10″N73°41′39″W / 42.752685°N 73.694229°W / 42.752685; -73.694229
Key people
Eben Bayer, Gavin McIntyre
ProductsMycoComposite, MycoFlex, Atlast
Number of employees
45
Website ecovativedesign.com mushroompackaging.com grow.bio atlastfood.co

Ecovative Design LLC is a materials company headquartered in Green Island, New York, that provides sustainable alternatives to plastics and polystyrene foams for packaging, building materials and other applications by using mushroom technology.

Contents

History

Ecovative was developed from a university project of founders Eben Bayer and Gavin McIntyre. In their Inventor's Studio course at Rensselaer Polytechnic Institute taught by Burt Swersey, Eben and Gavin developed and then patented a method of growing a mushroom-based insulation, initially called Greensulate before founding Ecovative Design in 2007. [1] [2] In 2007 they were awarded $16,000 from the National Collegiate Inventors and Innovators Alliance. [3]

Since 2008, when they were awarded $700,000 first place in the Picnic Green Challenge [4] the company has developed and commercialized production of a protective packaging called EcoCradle [5] that is now used by Dell, Puma SE, and Steelcase. In 2010 they were awarded $180,000 from the National Science Foundation [6] and in 2011 the company received investment from 3M New Ventures, The DOEN Foundation, and Rensselaer Polytechnic Institute allowing them to double their current staff of 25. [7]

In spring 2012, Ecovative Design opened a new production facility and announced a partnership with Sealed Air to expand production of the packaging materials. [8] [9] In 2014 their material was used in a brick form in 'Hy-Fi', a 40 feet (12 m) tower displayed in New York by the Museum of Modern Art and they started selling 'grow-it-yourself' kits. [10]

In November 2019, the company announced a $10M investment to support their new Mycelium Foundry. [11]

In February 2020, IKEA committed to using Ecovative technology for packaging, replacing polystyrene. [12]

In April 2021, Ecovative Design received a $60M investment to develop new applications for their technology and scale up manufacturing. [13]

Mushroom materials

A thermal insulation panel, made of bio-material extracted from mushroom mycelium, ready for installation Mushroom Insulation Installation.jpg
A thermal insulation panel, made of bio-material extracted from mushroom mycelium, ready for installation

Mushroom materials are a novel class of renewable bio-material grown from fungal mycelium and low-value non-food agricultural materials using a patented process developed by Ecovative Design. After being left to grow in a former in a dark place for about five days during which time the fungal mycelial network binds the mixture, the resulting light robust organic compostable material can be used within many products, including building materials, thermal insulation panels and protective packaging. [14]

The process uses an agricultural waste product such as cotton hulls, cleaning the material, heating it up, inoculating it to create growth of the fungal mycelium, growing the material for period of about five days, and finally heating it to make the fungus inert. [15] During growth, the material's shape can be molded into various products including protective packaging, building products, apparel, car bumpers, or surfboards. The environmental footprint of the products is minimized through the use of agricultural waste, reliance on natural and non-controlled growth environments, and home compostable final products. [16] The founders' intention is that this technology should replace polystyrene and other petroleum-based products that take many years to decompose, or never do so. [7]

Protective packaging

A renewable and compostable replacement for polystyrene packaging, [17] that is also referred to as 'EcoCradle. [18]

Structural biocomposites

A natural and renewable replacement for engineered wood, formed from compressed mushroom material and requiring no numerical control. [19] Architect David Benjamin of The Living, working with Evovative Design and Arup, built 'Hy-Fi', a temporary 40 feet (12 m) external exhibit at the Museum of Modern Art in New York City in 2014. [20] [21]

Thermal insulation

An insulation product is under development. [22] Trials of 'Greensulate', a former product, [23] were conducted at a Vermont school gym in May 2009. [23] The product was later dropped when the company switched focus to the manufacture of protective packaging.

Other uses

A mushroom figurine grown by Ecovative stands against a material panel. Material by Ecovative.jpg
A mushroom figurine grown by Ecovative stands against a material panel.

Ecovative offer a 'Grow-it-yourself' kit allowing people to create mushroom materials themselves, used to create products including lamp shades. [10]

Working with the University of Aachen, Dutch designer Eric Klarenbeek used 3D printing technology to gown a chair without using plastic, metal or wood. [24]

Media

Popular Science featured the composite insulation in its 2009 Invention Awards. [25] A season six episode of CSI: New York , also featured the insulation as lab technicians tested the materials' flame resistant properties after finding particles on a victim's clothing. [26] Packaging World magazine featured Ecovative on its July 2011 cover, suggesting that the company is poised to "be a game changer in various industries." [27] [28] The World Economic Forum also recognized Ecovative as a Technology Pioneer in 2011. [29] Additionally, the founders were featured on the PBS show, Biz Kid$ , in episode 209, "The Green Economy & You." [30]

Support

The development of the material and processes has been supported by the Picnic Green Challenge, the Environmental Protection Agency, National Collegiate Inventors and Innovators Alliance (NCIIA), ASME, the National Science Foundation, NYSERDA, 3M New Ventures, The DOEN Foundation, Rensselaer Polytechnic Institute and a license agreement with Sealed Air. [7] [31] In addition to an array of awards, Ecovative's materials have been extensively highlighted in Material ConneXion libraries around the world. [32]

Related Research Articles

<span class="mw-page-title-main">Straw</span> Agricultural byproduct of cereal crops

Straw is an agricultural byproduct consisting of the dry stalks of cereal plants after the grain and chaff have been removed. It makes up about half of the yield of cereal crops such as barley, oats, rice, rye and wheat. It has a number of different uses, including fuel, livestock bedding and fodder, thatching and basket making.

<span class="mw-page-title-main">Mycelium</span> Vegetative part of a fungus

Mycelium is a root-like structure of a fungus consisting of a mass of branching, thread-like hyphae. Fungal colonies composed of mycelium are found in and on soil and many other substrates. A typical single spore germinates into a monokaryotic mycelium, which cannot reproduce sexually; when two compatible monokaryotic mycelia join and form a dikaryotic mycelium, that mycelium may form fruiting bodies such as mushrooms. A mycelium may be minute, forming a colony that is too small to see, or may grow to span thousands of acres as in Armillaria.

<span class="mw-page-title-main">Polystyrene</span> Polymer resin widely used in packaging

Polystyrene (PS) is a synthetic polymer made from monomers of the aromatic hydrocarbon styrene. Polystyrene can be solid or foamed. General-purpose polystyrene is clear, hard, and brittle. It is an inexpensive resin per unit weight. It is a poor barrier to oxygen and water vapour and has a relatively low melting point. Polystyrene is one of the most widely used plastics, the scale of its production being several million tonnes per year. Polystyrene can be naturally transparent, but can be colored with colorants. Uses include protective packaging, containers, lids, bottles, trays, tumblers, disposable cutlery, in the making of models, and as an alternative material for phonograph records.

<span class="mw-page-title-main">Styrofoam</span> Trademarked brand for extruded polystyrene

Styrofoam is a trademarked brand of closed-cell extruded polystyrene foam (XPS), manufactured to provide continuous building insulation board used in walls, roofs, and foundations as thermal insulation and water barrier. This material is light blue in color and is owned and manufactured by DuPont. DuPont also has produced a line of green and white foam shapes for use in crafts and floral arrangements.

Green chemistry, similar to sustainable chemistry or circular chemistry, is an area of chemistry and chemical engineering focused on the design of products and processes that minimize or eliminate the use and generation of hazardous substances. While environmental chemistry focuses on the effects of polluting chemicals on nature, green chemistry focuses on the environmental impact of chemistry, including lowering consumption of nonrenewable resources and technological approaches for preventing pollution.

<span class="mw-page-title-main">Biodegradable plastic</span> Plastics that can be decomposed by the action of living organisms

Biodegradable plastics are plastics that can be decomposed by the action of living organisms, usually microbes, into water, carbon dioxide, and biomass. Biodegradable plastics are commonly produced with renewable raw materials, micro-organisms, petrochemicals, or combinations of all three.

<span class="mw-page-title-main">Cradle-to-cradle design</span> Biomimetic approach to the design of products

Cradle-to-cradle design is a biomimetic approach to the design of products and systems that models human industry on nature's processes, where materials are viewed as nutrients circulating in healthy, safe metabolisms. The term itself is a play on the popular corporate phrase "cradle to grave", implying that the C2C model is sustainable and considerate of life and future generations—from the birth, or "cradle", of one generation to the next generation, versus from birth to death, or "grave", within the same generation.

Insulated shipping containers are a type of packaging used to ship temperature sensitive products such as foods, pharmaceuticals, organs, blood, biologic materials, vaccines and chemicals. They are used as part of a cold chain to help maintain product freshness and efficacy. The term can also refer to insulated intermodal containers or insulated swap bodies.

<span class="mw-page-title-main">Foam food container</span> Form of disposable food packaging

A foam food container is a form of disposable food packaging for various foods and beverages, such as processed instant noodles, raw meat from supermarkets, ice cream from ice cream parlors, cooked food from delicatessens or food stalls, or beverages like "coffee to go". They are also commonly used to serve takeout food from restaurants, and are also available by request for diners who wish to take home the remainder of their meal. The foam is a good thermal insulator, making the container easy to carry as well as keeping the food at the temperature it had when filled into the container, whether hot or cold.

<span class="mw-page-title-main">Sustainable packaging</span>

Sustainable packaging is the development and use of packaging which results in improved sustainability. This involves increased use of life cycle inventory (LCI) and life cycle assessment (LCA) to help guide the use of packaging which reduces the environmental impact and ecological footprint. It includes a look at the whole of the supply chain: from basic function, to marketing, and then through to end of life (LCA) and rebirth. Additionally, an eco-cost to value ratio can be useful The goals are to improve the long term viability and quality of life for humans and the longevity of natural ecosystems. Sustainable packaging must meet the functional and economic needs of the present without compromising the ability of future generations to meet their own needs. Sustainability is not necessarily an end state but is a continuing process of improvement.

<span class="mw-page-title-main">Disposable food packaging</span>

Disposable food packaging comprises disposable products often found in fast food restaurants, takeout restaurants and kiosks, and catering establishments. Food-serving items for picnics and parties are very similar. Typical disposable foodservice products are foam food containers, plates, bowls, cups, utensils, doilies and tray papers. These products can be made from a number of materials including plastics, paper, bioresins, wood and bamboo.

Expanded polystyrene (EPS) concrete is a form of concrete known for its light weight made from cement and EPS. It is a popular material for use in environmentally "green" homes. It has been used as road bedding, in soil or geo-stabilization projects and as sub-grading for railroad trackage.

Eco-investing or green investing, is a form of socially responsible investing where investments are made in companies that support or provide environmentally friendly products and practices. These companies encourage new technologies that support the transition from carbon dependence to more sustainable alternatives. Green finance is "any structured financial activity that has been created to ensure a better environmental outcome."

Environmentally sustainable design is the philosophy of designing physical objects, the built environment, and services to comply with the principles of ecological sustainability and also aimed at improving the health and comfortability of occupants in a building. Sustainable design seeks to reduce negative impacts on the environment, the health and well-being of building occupants, thereby improving building performance. The basic objectives of sustainability are to reduce the consumption of non-renewable resources, minimize waste, and create healthy, productive environments.

MycoBond is a low-energy material that is heat resistant and fire resistant and is biodegradable. Mycobond was discovered and developed by two Rensselaer Polytechnic Institute graduate students and National Science Foundation (NSF) assisted them in doing so.

<span class="mw-page-title-main">GreenMantra Technologies</span>

GreenMantra Technologies is a clean technology company that produces value-added synthetic waxes and specialty polymers from post-consumer and post-industrial recycled plastics. These products are used in various applications including roofing and paving, plastics processing, and plastics composites. The company is focused on "up-cycling" recycled plastics into specialty materials, creating a more circular economy for plastics where they are beneficially reused rather than landfilled.

A living building material (LBM) is a material used in construction or industrial design that behaves in a way resembling a living organism. Examples include: self-mending biocement, self-replicating concrete replacement, and mycelium-based composites for construction and packaging. Artistic projects include building components and household items.

In the late 20th and early 21st century, there has been a global movement towards the phase-out of polystyrene foam as a single use plastic (SUP). Full or partial bans of expanded polystyrene foam, like many other single use plastics, have been enacted nationwide in many countries around the world. Bans for single use plastics have also been enacted at the sub-national or local level in many countries.

<span class="mw-page-title-main">Mycelium-based materials</span>

Mycelium, the fungal equivalent of roots in plants, has been identified as an ecologically friendly substitute to a litany of materials throughout different industries, including but not limited to packaging, fashion and building materials. Such substitutes present a biodegradable alternative to conventional materials.

<span class="mw-page-title-main">Fungi in art</span> Direct and indirect influence of fungi in the arts

Fungi have had an enormous influence in the arts for centuries, being used as inspiration or subject matter, with artists using fungal materials as working matter since more recent times. Presence of fungi in the arts abound from across the globe and among different cultures with first examples dating back to around 8000 BCE. The use or inspiration of fungi in the arts is extremely various and prolific due to the highly different morphologies, forms, effects, properties, ecologies, biogeography (distribution), and lifestyles of fungi. Fungi can be multicellular or single-celled, and are an incredibly diverse kingdom of life belonging to the eukaryotes. Traditionally, mushrooms have been the predominant form of fungi in the arts, with other fungal forms being neglected or ignored. Virtually all areas of the arts have been infiltrated by fungi. These areas include literature and fiction, paintings and the graphic arts, and since more recent times contemporary art, music, photography, comic books, sculptures, video games, dance, cuisine, architecture, fashion, and design. Contemporary artists experimenting with fungi often work within the realm of the BioArts.

References

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  12. "IKEA Commits to Biodegradable Mushroom Packaging". Yahoo news. 4 February 2020.
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  14. USpatent 8001719,Eben Bayer, Gavin McIntyre, Burt Swersey,"Method for producing rapidly renewable chitinous material using fungal fruiting bodies and product made thereby",published 2011-08-23, assigned to Ecovative Design, LLC
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  29. "Clean Tech" (PDF). Empowering People and Transforming Society: The World Economic Forum’s Technology Pioneers 2011. World Economic Forum. p. 12. Retrieved 25 July 2012.
  30. "Biz Kid$" (PDF).
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  32. Dent, Andrew (11 July 2012). "A library of new materials: Exotic, but applicable". The Economist. Retrieved 24 July 2012.

See also