Hayden Smelter | |
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General information | |
Status | Operating |
Type | Smelter |
Location | Ray Complex Hayden Smelter P.O. Box 8 640 Asarco Avenue Hayden AZ USA 85235 |
Coordinates | 33°0′32″N110°46′59″W / 33.00889°N 110.78306°W |
Completed | 1984 |
Owner | ASARCO |
Height | 303 meters [1] |
Website | |
https://www.asarco.com/ |
Hayden Smelter is a copper smelter at Hayden, Arizona, owned and operated by ASARCO. It has a 305 meters (1,001 feet) tall chimney, which is the tallest free-standing structure of Arizona. It processes copper from the Ray mine.
In 2011, the Environmental Protection Agency took action against the smelter for releasing "illegal amounts of lead, arsenic and eight other dangerous compounds." [2]
Hayden is a town in Gila and Pinal counties in Arizona, United States. According to the 2010 census, the population of the town was 662.
San Manuel is a census-designated place (CDP) in Pinal County, Arizona, United States. The population was 3,551 at the 2010 census.
Malachite is a copper carbonate hydroxide mineral, with the formula Cu2CO3(OH)2. This opaque, green-banded mineral crystallizes in the monoclinic crystal system, and most often forms botryoidal, fibrous, or stalagmitic masses, in fractures and deep, underground spaces, where the water table and hydrothermal fluids provide the means for chemical precipitation. Individual crystals are rare, but occur as slender to acicular prisms. Pseudomorphs after more tabular or blocky azurite crystals also occur.
Phelps Dodge Corporation was an American mining company founded in 1834 as an import-export firm by Anson Greene Phelps and his two sons-in-law William Earle Dodge, Sr. and Daniel James. The latter two ran Phelps, James & Co., the part of the organization based in Liverpool, England. The import-export firm at first exported United States cotton from the Deep South to England and imported various metals to the US needed for industrialization. With the expansion of the Western frontier in North America, the corporation acquired mines and mining companies, including the Copper Queen Mine in Cochise County, Arizona and the Dawson, New Mexico coal mines. It operated its own mines and acquired railroads to carry its products. By the late 19th century, it was known as a mining company.
ASARCO is a mining, smelting, and refining company based in Tucson, Arizona, which mines and processes primarily copper. The company has been a subsidiary of Grupo México since 1999.
Copper extraction refers to the methods used to obtain copper from its ores. The conversion of copper ores consists of a series of physical, chemical, and electrochemical processes. Methods have evolved and vary with country depending on the ore source, local environmental regulations, and other factors.
Falconbridge Nickel Mines Limited was a Canadian mining company with operations in 18 countries, involved in the exploration, mining, processing, and marketing of metal and mineral products, including nickel, copper, cobalt, and platinum. In 1982 the company was renamed Falconbridge Limited. It was listed on the TSX and NYSE (FAL), and had revenue of US$6.9 billion in 2005. In August 2006, it was absorbed by Swiss-based mining company Xstrata, which had formerly been a major shareholder. On 28 October 2007, Falconbridge Limited changed its name to the Xstrata Canada Corporation.
Kennecott Utah Copper LLC’s Garfield Smelter Stack is a 1,215-foot (370 m) high smokestack west of Magna, Utah, alongside Interstate 80 near the Great Salt Lake. It was built to disperse exhaust gases from the Kennecott Utah Copper smelter at Garfield, Utah. It is the 60th-tallest freestanding structure in the world, the 4th-tallest chimney, and the tallest man-made structure west of the Mississippi River.
Hudbay Minerals Inc. is a diversified Canadian mining company primarily producing copper concentrate and zinc metal. Much of its history has centered on Flin Flon, Manitoba, where it has mined for over 90 years. Hudbay currently has operations in Manitoba and Peru, and is working towards building a copper mine in southern Arizona. The company also has exploration properties in Canada, Peru, Chile and the United States.
Grupo México is a Mexican conglomerate that operates through the following divisions: Mining, Transportation, Infrastructure and Fundacion Grupo Mexico.
The Copper Basin Railway is an Arizona short-line railroad that operates from a connection with the Union Pacific Railroad (UP) at Magma to Winkelman, in 54 miles (87 km) of length. The railroad also has a 7-mile (11 km) branch line that runs from Ray Junction to Ray, Arizona. There was formerly an interchange with the San Manuel Arizona Railroad (SMA) at Hayden. The CBRY exists primarily to serve a copper mine. L. S. “Jake” Jacobson was the President and Chief Operating Officer, retiring in 2020 after more than 30 years in his position. In summer 2006, ASARCO Copper Corporation purchased the entire railroad.
The Bingham Canyon Mine, more commonly known as Kennecott Copper Mine among locals, is an open-pit mining operation extracting a large porphyry copper deposit southwest of Salt Lake City, Utah, in the Oquirrh Mountains. The mine is the largest human-made excavation, and deepest open-pit mine in the world, which is considered to have produced more copper than any other mine in history – more than 19,000,000 short tons. The mine is owned by Rio Tinto Group, a British-Australian multinational corporation. The copper operations at Bingham Canyon Mine are managed through Kennecott Utah Copper Corporation which operates the mine, a concentrator plant, a smelter, and a refinery. The mine has been in production since 1906, and has resulted in the creation of a pit over 0.75 miles (1,210 m) deep, 2.5 miles (4 km) wide, and covering 1,900 acres. It was designated a National Historic Landmark in 1966 under the name Bingham Canyon Open Pit Copper Mine. The mine experienced a massive landslide in April 2013 and a smaller slide in September 2013.
La Oroya is a city on the River Mantaro and capital of the Yauli Province, located in the Department of Junin in central Peru. It is situated on the eastern watershed of the Andes at an altitude of 3,745 m, some 176 km east-north-east of the national capital, Lima. La Oroya is the location of a smelting operation that earned the town a place on the Blacksmith Institute's 2007 report on "The World's Worst Polluted Places". It is also the eastern endpoint of the Central Highway of Peru.
Chemetco was formerly one of the largest United States refiners of copper from recycled or residual sources.
The Cuprom Phoenix Copper Smelter is a smelter of sulfurous copper ores in Baia Mare, Romania. It has a 351.5 m (1,153 ft) chimney.
Sterlite Copper is a subsidiary of Sterlite industries, a company owned by Vedanta Limited.
Hindustan Copper Ltd. is a central public sector undertaking under the ownership of the Ministry of Mines, Government of India. HCL is the only vertically integrated government-owned-copper producer in India engaged in a wide spectrum of activities ranging from mining, beneficiation, smelting, refining and continuous cast rod manufacturer.
Plants for the production of lead are generally referred to as lead smelters. Primary lead production begins with sintering. Concentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda ash, pyrite, zinc, caustics or pollution control particulates. Smelting uses suitable reducing substances that will combine with those oxidizing elements to free the metal. Reduction is the final, high-temperature step in smelting. It is here that the oxide becomes the elemental metal. A reducing environment pulls the final oxygen atoms from the raw metal.
The ISASMELT process is an energy-efficient smelting process that was jointly developed from the 1970s to the 1990s by Mount Isa Mines and the Government of Australia's CSIRO. It has relatively low capital and operating costs for a smelting process.
The Ray mine is a large copper mine in Pinal County, Arizona, near the town of Kearny, in the southwestern United States. ASARCO, a subsidiary of Grupo México, currently owns the mine, which it acquired from Kennecott Copper in 1986.