High-Enthalpy Arc Heated Facility

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High-Enthalpy Arc Heated Facility
AEDC H3 Arc Heater.jpg
Country United States
Branch US Air Force
Role Test Facility
Nickname(s) HEAT

The High-Enthalpy Arc-Heated Facilities at Arnold Engineering Development Complex provide aerothermal ground test simulations of hypersonic flight over a wide range of velocities and pressure altitudes in support of materials and structures development. The facility is composed of three Arc Heaters: HEAT-H1, HEAT-H2, and Heat-H3 which can heat air up to 13,000  degrees Rankine through a controlled high voltage direct current electric arc discharge. [1] The test unit is owned by the United States Air Force and operated by National Aerospace Solutions.

Arnold Engineering Development Complex

Arnold Engineering Development Complex (AEDC), Arnold Engineering Development Center before July 2012, located at Arnold Air Force Base, Tennessee is a ground-based flight test facility operated by the Air Force Test Center.

Aerodynamic heating is the heating of a solid body produced by its high-speed passage through air, whereby its kinetic energy is converted to heat by skin friction on the surface of the object at a rate that depends on the viscosity and speed of the air. In science and engineering, it is most frequently a concern regarding meteors, reentry vehicles, and the design of high-speed aircraft.

Hypersonic flight

Hypersonic flight is flight through the atmosphere below about 90km at speeds above Mach 5, a speed where dissociation of air begins to become significant and high heat loads exist. In such a regime the aerodynamic flow around a flight body is described by similarity parameters such as its Mach number and its Reynolds number.

HEAT-H1

The HEAT-H1 Test Unit is an advanced performance arc-heated facility providing high-pressure, high-enthalpy test conditions for qualification of thermal protection materials, nosetips, and electromagnetic apertures and structures for hypersonic missiles, space access systems, and re-entry vehicles. The test unit utilizes a segmented arc heater with 200 electrically isolated segments which form the heater plenum. The unique segmented construction, with the anode and cathode at opposite ends of the plenum, allows the arc to be held at a fixed length to optimize heater efficiency, total enthalpy at high pressure, and flow uniformity. Normal operating conditions for the heater are about 20,000  volts and 1,200  amps, providing heater chamber pressures up to 120 ATM at high stagnation enthalpies.

Enthalpy measurement of energy in a thermodynamic system; thermodynamic quantity equivalent to the total heat content of a system

Enthalpy, a property of a thermodynamic system, is equal to the system's internal energy plus the product of its pressure and volume. In a system enclosed so as to prevent matter transfer, for processes at constant pressure, the heat absorbed or released equals the change in enthalpy.

Anode electrode through which conventional current flows into a polarized electrical device

An anode is an electrode through which the conventional current enters into a polarized electrical device. This contrasts with a cathode, an electrode through which conventional current leaves an electrical device. A common mnemonic is ACID for "anode current into device". The direction of conventional current in a circuit is opposite to the direction of electron flow, so electrons flow out the anode into the outside circuit. In a galvanic cell, the anode is the electrode at which the oxidation reaction occurs.

A cathode is the electrode from which a conventional current leaves a polarized electrical device. This definition can be recalled by using the mnemonic CCD for Cathode Current Departs. A conventional current describes the direction in which positive charges move. Electrons have a negative electrical charge, so the movement of electrons is opposite to that of the conventional current flow. Consequently, the mnemonic cathode current departs also means that electrons flow into the device's cathode from the external circuit.

The H1 test cell is equipped with a multiple-strut, programmable rotary model injection system capable of positioning one to seven test models sequentially into the test free jet for preset dwell times. Transient calibration probes of various configurations are available to define heat flux and pressure conditions inside the test jet.

HEAT-H2

The HEAT-H2 Test Unit is an arc-heated aerothermal tunnel providing high-enthalpy flow at high Mach numbers and dynamic pressures simulating hypersonic flight at pressure altitudes up to 120 atm. H2 utilitzes an N-4 Huels-type arc heater to generate high-temperature, high-pressure air for expansion through a hypersonic nozzle into the evacuated test cell.

Mach number Ratio of speed of object moving through fluid and local speed of sound

In fluid dynamics, the Mach number is a dimensionless quantity representing the ratio of flow velocity past a boundary to the local speed of sound.

The combination of the arc heater driver, various nozzle/throat combinations, the evacuated test cell, and exhauster makes possible high-enthalpy flows at Mach numbers from 5 to 9. Direction and distribution of the injected air can be selected to optimize the enthalpy distribution across the flow to match specific test requirements. Run times of 20 minutes or longer are available in HEAT-H2 for selected operating conditions.

HEAT-H3

The HEAT-H3 Test Unit was developed to provide a large, high-pressure arc facility with sufficient size and performance for testing of full- and large-scale missile and re-entry samples and structures. H3 is a 12-module, 50-percent geometric scale-up of H1. The test unit is designated to operate at over twice the available power level and mass flow of H1, with operational pressure up to 150 atm.

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References

  1. "Factsheets : HIGH-ENTHALPY ARC-HEATED FACILITIES AT AEDC". arnold.af.mil. Archived from the original on 2013-11-13. Retrieved 2014-03-02.