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High-Enthalpy Arc Heated Facility | |
---|---|
Country | United States |
Branch | US Air Force |
Role | Test Facility |
Nickname(s) | HEAT |
The High-Enthalpy Arc-Heated Facilities at Arnold Engineering Development Complex provide aerothermal ground test simulations of hypersonic flight over a wide range of velocities and pressure altitudes in support of materials and structures development. The facility is composed of three Arc Heaters: HEAT-H1, HEAT-H2, and Heat-H3 which can heat air up to 13,000 degrees Rankine through a controlled high voltage direct current electric arc discharge. [1] The test unit is owned by the United States Air Force and operated by National Aerospace Solutions.
Arnold Engineering Development Complex (AEDC), Arnold Engineering Development Center before July 2012, located at Arnold Air Force Base, Tennessee is a ground-based flight test facility operated by the Air Force Test Center.
Aerodynamic heating is the heating of a solid body produced by its high-speed passage through air, whereby its kinetic energy is converted to heat by skin friction on the surface of the object at a rate that depends on the viscosity and speed of the air. In science and engineering, it is most frequently a concern regarding meteors, reentry vehicles, and the design of high-speed aircraft.
Hypersonic flight is flight through the atmosphere below about 90km at speeds above Mach 5, a speed where dissociation of air begins to become significant and high heat loads exist. In such a regime the aerodynamic flow around a flight body is described by similarity parameters such as its Mach number and its Reynolds number.
The HEAT-H1 Test Unit is an advanced performance arc-heated facility providing high-pressure, high-enthalpy test conditions for qualification of thermal protection materials, nosetips, and electromagnetic apertures and structures for hypersonic missiles, space access systems, and re-entry vehicles. The test unit utilizes a segmented arc heater with 200 electrically isolated segments which form the heater plenum. The unique segmented construction, with the anode and cathode at opposite ends of the plenum, allows the arc to be held at a fixed length to optimize heater efficiency, total enthalpy at high pressure, and flow uniformity. Normal operating conditions for the heater are about 20,000 volts and 1,200 amps, providing heater chamber pressures up to 120 ATM at high stagnation enthalpies.
Enthalpy, a property of a thermodynamic system, is equal to the system's internal energy plus the product of its pressure and volume. In a system enclosed so as to prevent matter transfer, for processes at constant pressure, the heat absorbed or released equals the change in enthalpy.
An anode is an electrode through which the conventional current enters into a polarized electrical device. This contrasts with a cathode, an electrode through which conventional current leaves an electrical device. A common mnemonic is ACID for "anode current into device". The direction of conventional current in a circuit is opposite to the direction of electron flow, so electrons flow out the anode into the outside circuit. In a galvanic cell, the anode is the electrode at which the oxidation reaction occurs.
A cathode is the electrode from which a conventional current leaves a polarized electrical device. This definition can be recalled by using the mnemonic CCD for Cathode Current Departs. A conventional current describes the direction in which positive charges move. Electrons have a negative electrical charge, so the movement of electrons is opposite to that of the conventional current flow. Consequently, the mnemonic cathode current departs also means that electrons flow into the device's cathode from the external circuit.
The H1 test cell is equipped with a multiple-strut, programmable rotary model injection system capable of positioning one to seven test models sequentially into the test free jet for preset dwell times. Transient calibration probes of various configurations are available to define heat flux and pressure conditions inside the test jet.
The HEAT-H2 Test Unit is an arc-heated aerothermal tunnel providing high-enthalpy flow at high Mach numbers and dynamic pressures simulating hypersonic flight at pressure altitudes up to 120 atm. H2 utilitzes an N-4 Huels-type arc heater to generate high-temperature, high-pressure air for expansion through a hypersonic nozzle into the evacuated test cell.
In fluid dynamics, the Mach number is a dimensionless quantity representing the ratio of flow velocity past a boundary to the local speed of sound.
The combination of the arc heater driver, various nozzle/throat combinations, the evacuated test cell, and exhauster makes possible high-enthalpy flows at Mach numbers from 5 to 9. Direction and distribution of the injected air can be selected to optimize the enthalpy distribution across the flow to match specific test requirements. Run times of 20 minutes or longer are available in HEAT-H2 for selected operating conditions.
The HEAT-H3 Test Unit was developed to provide a large, high-pressure arc facility with sufficient size and performance for testing of full- and large-scale missile and re-entry samples and structures. H3 is a 12-module, 50-percent geometric scale-up of H1. The test unit is designated to operate at over twice the available power level and mass flow of H1, with operational pressure up to 150 atm.
A jet engine is a type of reaction engine discharging a fast-moving jet that generates thrust by jet propulsion. This broad definition includes airbreathing jet engines. In general, jet engines are combustion engines.
A ramjet, sometimes referred to as a flying stovepipe or an athodyd, is a form of airbreathing jet engine that uses the engine's forward motion to compress incoming air without an axial compressor or a centrifugal compressor. Because ramjets cannot produce thrust at zero airspeed, they cannot move an aircraft from a standstill. A ramjet-powered vehicle, therefore, requires an assisted take-off like a rocket assist to accelerate it to a speed where it begins to produce thrust. Ramjets work most efficiently at supersonic speeds around Mach 3. This type of engine can operate up to speeds of Mach 6.
In aerodynamics, a hypersonic speed is one that greatly exceeds the speed of sound, often stated as starting at speeds of Mach 5 and above.
Compressible flow is the branch of fluid mechanics that deals with flows having significant changes in fluid density. Gases, mostly, display such behaviour. While all flows are compressible, flows are usually treated as being incompressible when the Mach number is less than 0.3. The study of compressible flow is relevant to high-speed aircraft, jet engines, rocket motors, high-speed entry into a planetary atmosphere, gas pipelines, commercial applications such as abrasive blasting, and many other fields.
A scramjet is a variant of a ramjet airbreathing jet engine in which combustion takes place in supersonic airflow. As in ramjets, a scramjet relies on high vehicle speed to compress the incoming air forcefully before combustion, but whereas a ramjet decelerates the air to subsonic velocities before combustion, the airflow in a scramjet is supersonic throughout the entire engine. That allows the scramjet to operate efficiently at extremely high speeds.
SABRE is a concept under development by Reaction Engines Limited for a hypersonic precooled hybrid air-breathing rocket engine. The engine is being designed to achieve single-stage-to-orbit capability, propelling the proposed Skylon spaceplane to low Earth orbit. SABRE is an evolution of Alan Bond's series of liquid air cycle engine (LACE) and LACE-like designs that started in the early/mid-1980s for the HOTOL project.
An air door or air curtain is a device used to prevent air or contaminants from moving from one open space to another. The most common use is a downward-facing blower fan mounted over an entrance to a building, or an opening between two spaces conditioned at different temperatures.
A hypersonic wind tunnel is designed to generate a hypersonic flow field in the working section, thus simulating the typical flow features of this flow regime - including compression shocks and pronounced boundary layer effects, entropy layer and viscous interaction zones and most importantly high total temperatures of the flow. The speed of these tunnels vary from Mach 5 to 15. The power requirement of a wind tunnel increases with the cross section, the flow density and is directly proportional to the third power of the test velocity. Hence installation of a continuous, closed circuit wind tunnel remains a costly affair. The first continuous Mach 7-10 wind tunnel with 1x1 m test section was planned at Kochel am See, Germany during WW II and finally put into operation as 'Tunnel A' in the late 1950s at AEDC Tullahoma, TN, USA for an installed power of 57 MW. In view of these high facility demands, also intermittently operated experimental facilities like blow-down wind tunnels are designed and installed to simulate the hypersonic flow. A hypersonic wind tunnel comprises in flow direction the main components: heater/cooler arrangements, dryer, convergent/divergent nozzle, test section, second throat and diffuser. A blow-down wind tunnel has a low vacuum reservoir at the back end, while a continuously operated, closed circuit wind tunnel has a high power compressor installation instead. Since the temperature drops with the expanding flow, the air inside the test section has the chance of becoming liquefied. For that reason, preheating is particularly critical.
The University of Texas at Arlington Aerodynamics Research Center (ARC) is a facility located in the southeast portion of the campus operated under the Department of Mechanical and Aerospace Engineering. It was established in 1986 as part of an expansion of UTA's College of Engineering. The ARC contributes to the vision of UTA and the University of Texas System to transform the university into a full-fledged research institution. It showcases the aerodynamics research activities at UTA and, in its history, has established itself as a unique facility at a university level. The wind tunnels and equipment in the facility were mainly built by scouting for and upgrading decommissioned equipment from the government and industry. Currently, Masters and Ph.D. students perform research in the fields of high-speed gas dynamics, propulsion, and Computational fluid dynamics among other projects related to aerodynamics.
Expansion and shock tunnels are aerodynamic testing facilities with a specific interest in high speeds and high temperature testing. Shock tunnels use steady flow nozzle expansion whereas expansion tunnels use unsteady expansion with higher enthalpy, or thermal energy. In both cases the gases are compressed and heated until the gases are released, expanding rapidly down the expansion chamber. The tunnels reach speeds from Mach 3 to Mach 30 to create testing conditions that simulate hypersonic to re-entry flight. These tunnels are used by military and government agencies to test hypersonic vehicles that undergo a variety of natural phenomenon that occur during hypersonic flight.
An airbreathing jet engine is a jet engine propelled by a jet of hot exhaust gases formed from air that is forced into the engine by several stages of centrifugal, axial or ram compression, which is then heated and expanded through a nozzle. They are typically gas turbine engines. The majority of the mass flow through an airbreathing jet engine is provided by air taken from outside of the engine and heated internally, using energy stored in the form of fuel.
AEDC Aerodynamic and Propulsion Test Unit (APTU) is a blowdown hypersonic wind tunnel driven by a combustion air heater (CAH). The facility is owned by the United States Air Force and operated by Aerospace Testing Alliance.
The von Karman Gas Dynamics Facility at Arnold Engineering Development Complex, Arnold Air Force Base, Tennessee, provide aerothermal ground test simulations of hypersonic flight over a wide range of velocities and pressure altitudes. The facility consists of three Hypersonic wind tunnels: Tunnel A, B, and C. The wind tunnels can be run for several hours at a time thanks to a 92,500 horsepower air compressor plant system. The test unit is owned by the United States Air Force and operated by National Aerospace Solutions.
Space Engine Systems Inc. (SES) is a Canadian aerospace company led by Pradeep Dass and is located in Edmonton, Alberta, Canada. The main focus of the company is the development of a light multi-fuel propulsion system to power a reusable single-stage-to-orbit (SSTO) and hypersonic cruise vehicle. Pumps, compressors, gear boxes, and other related technologies being developed are integrated into SES's major R&D projects. SES is collaborating with the University of Calgary to study and develop technologies in key technical areas of nanotechnology and high-speed aerodynamics.
The MARHy Hypersonic low density Wind Tunnel, located at the ICARE Laboratory in Orléans, France, is a research facility used extensively for fundamental and applied research of fluid dynamic phenomena in rarefied compressible flows. Its name is an acronym for Mach Adaptable Rarefied Hypersonic and the wind tunnel is recorded under this name under the European portal MERIL.
The PHEDRA High Enthalpy low density Wind Tunnel, located at the ICARE Laboratory in Orléans, France, is a research facility used extensively for fundamental and applied research on non equilibrium plasma flows and planetary atmospheric entries. Its name is an acronym for soufflerie à Plasma Hors Equilibre de Rentreés Atmosphériques. Phedra wind tunnel takes part of the European Landscape Network portal MERIL.