Sir Humphry Davy discovered the short-pulse electrical arc in 1800.[2] In 1801, he described the phenomenon in a paper published in William Nicholson's Journal of Natural Philosophy, Chemistry and the Arts.[3] According to modern science, Davy's description was a spark rather than an arc.[4] In the same year Davy publicly demonstrated the effect, before the Royal Society, by transmitting an electric current through two carbon rods that touched, and then pulling them a short distance apart. The demonstration produced a "feeble" arc, not readily distinguished from a sustained spark, between charcoal points. The Society subscribed for a more powerful battery of 1,000 plates, and in 1808 he demonstrated the large-scale arc.[5] He is credited with naming the arc.[6] He called it an arc because it assumes the shape of an upward bow when the distance between the electrodes is not small.[7] This is due to the buoyant force on the hot gas.
The first continuous arc was discovered independently in 1802 and described in 1803[8] as a "special fluid with electrical properties", by Vasily V. Petrov, a Russian scientist experimenting with a copper-zinc battery consisting of 4200 discs.[8][9]
In the late nineteenth century, electric arc lighting was in wide use for public lighting. The tendency of electric arcs to flicker and hiss was a major problem. In 1895, Hertha Marks Ayrton wrote a series of articles for the Electrician, explaining that these phenomena were the result of oxygen coming into contact with the carbon rods used to create the arc. In 1899, she was the first woman ever to read her own paper before the Institution of Electrical Engineers (IEE). Her paper was entitled "The Hissing of the Electric Arc". Shortly thereafter, Ayrton was elected the first female member of the IEE; the next woman to be admitted to the IEE was in 1958.[10] She petitioned to present a paper before the Royal Society, but she was not allowed because of her gender, and "The Mechanism of the Electric Arc" was read by John Perry in her stead in 1901.
Overview
Electric arcs between the power line and pantographs of an electric train after catenary icingElectricity arcs between the power rail and electrical pickup "shoe" on a London Underground train
An electric arc is the form of electric discharge with the highest current density. The maximum current through an arc is limited only by the external circuit, not by the arc itself.
An arc between two electrodes can be initiated by ionization and glow discharge, when the current through the electrodes is increased. The breakdown voltage of the electrode gap is a combined function of the pressure, distance between electrodes and type of gas surrounding the electrodes. When an arc starts, its terminal voltage is much less than a glow discharge, and current is higher. An arc in gases near atmospheric pressure is characterized by visible light emission, high current density, and high temperature. An arc is distinguished from a glow discharge partly by the similar temperatures of the electrons and the positive ions; in a glow discharge, the ions are much colder than the electrons.
A drawn arc can be initiated by two electrodes initially in contact and drawn apart; this can initiate an arc without the high-voltage glow discharge. This is the way a welder starts to weld a joint, momentarily touching the welding electrode against the workpiece then withdrawing it until a stable arc is formed. Another example is separation of electrical contacts in switches, relays or circuit breakers; in high-energy circuits arc suppression may be required to prevent damage to contacts.[11]
Electrical resistance along the continuous electric arc creates heat, which ionizes more gas molecules (where the degree of ionization is determined by temperature), and as per this sequence: solid-liquid-gas-plasma; the gas is gradually turned into a thermal plasma. A thermal plasma is in thermal equilibrium; the temperature is relatively homogeneous throughout the atoms, molecules, ions, and electrons. The energy given to electrons is dispersed rapidly to the heavier particles by elastic collisions, due to their great mobility and large numbers.
Current in the arc is sustained by thermionic emission and field emission of electrons at the cathode. The current may be concentrated in a very small hot spot on the cathode; current densities on the order of one million amperes per square centimeter can be found. Unlike a glow discharge, an arc has little discernible structure, since the positive column is quite bright and extends nearly to the electrodes on both ends. The cathode fall and anode fall of a few volts occur within a fraction of a millimeter of each electrode. The positive column has a lower voltage gradient and may be absent in very short arcs.[11]
A low-frequency (less than 100Hz) alternating current arc resembles a direct current arc; on each cycle, the arc is initiated by breakdown, and the electrodes interchange roles, as anode or cathode, when current reverses. As the frequency of the current increases, there is not enough time for all ionization to disperse on each half cycle, and the breakdown is no longer needed to sustain the arc; the voltage vs. current characteristic becomes more nearly ohmic.[11]
Electric arc between strands of wire.
The various shapes of electric arcs are emergent properties of non-linear patterns of current and electric field. The arc occurs in the gas-filled space between two conductive electrodes (often made of tungsten or carbon) and it results in a very high temperature, capable of melting or vaporizing most materials. An electric arc is a continuous discharge, while the similar electric spark discharge is momentary. An electric arc may occur either in direct current (DC) circuits or in alternating current (AC) circuits. In the latter case, the arc may re-strike on each half cycle of the current. An electric arc differs from a glow discharge in that the current density is quite high, and the voltage drop within the arc is low; at the cathode, the current density can be as high as one megaampere per square centimeter.[11]
An electric arc has a non-linear relationship between current and voltage. Once the arc is established (either by progression from a glow discharge[12] or by momentarily touching the electrodes then separating them), increased current results in a lower voltage between the arc terminals. This negative resistance effect requires that some positive form of impedance (as an electrical ballast) be placed in the circuit to maintain a stable arc. This property is the reason uncontrolled electrical arcs in apparatus become so destructive, since once initiated an arc will draw more and more current from a fixed-voltage supply until the apparatus is destroyed.
Carbon arc lights were the first electric lights. They were used for street lights in the 19th century and for specialized applications such as searchlights until World War II. Today, electric arcs are used in many applications. For example, fluorescent tubes, mercury, sodium, and metal halide lamps are used for lighting; xenon arc lamps are used for movie projectors and theatrical spotlights.
They are used in the laboratory for spectroscopy to create spectral emissions by intense heating of a sample of matter.
Protection of electrical equipment
Arc is still being used in high voltage switchgear for protection of extra high voltage transmission networks. To protect a unit (e. g., a seriescapacitor in a transmission line) against overvoltage, an arc-inducing device, so called spark gap, is connected in parallel to the unit. Once the voltage reaches the air-breakdown threshold, an arc ignites across the spark plug and short-circuits the terminals of the unit, thus protecting the latter from the overvoltage. For the reinsertion of a unit, the arc needs to be extinguished, this can be achieved in multiple ways. For example, a spark gap can be fitted with arcing horns − two wires, approximately vertical but gradually diverging from each other towards the top in a narrow V shape. Once ignited, the arc will move upwards along the wires and will break down when the distance between the wires will become too large. If the arc is extinguished and the original trigger condition no longer exists (a fault has been resolved or a bypass switch engaged), the arc will not reignite. The arc can be also broken by a blast of compressed air or another gas.
An undesirable arc can also occur when a high-voltage switch is opened and is extinguished in similar ways. Modern devices use sulphur hexafluoride at high pressure in a nozzle flow between separated electrodes within a pressurized vessel. The arc current is interrupted at the moment within an AC cycle when the current goes to zero and the highly electronegative SF6 ions quickly absorb free electrons from the decaying plasma. The SF6 technology mostly displaced the similar air-based one because many noisy air-blast units in series were required to prevent the arc inside the switch from re-igniting.
Visual entertainment
A time exposure of a Jacob's ladderA demonstration of Jacob's ladderJacob's ladder at work
A Jacob's ladder (more formally, a high voltage travelling arc) is a device for producing a continuous train of electric arcs that rise upwards. The device is named for the Jacob's Ladder leading to heaven as described in the Bible. Similarly to the arcing horns, the spark gap is formed by two wires diverging from the base to the top.
When high voltage is applied to the gap, a spark forms across the bottom of the wires where they are nearest each other, rapidly changing to an electric arc. Air breaks down at about 30kV/cm,[13] depending on humidity, temperature, etc. Apart from the anode and cathode voltage drops, the arc behaves almost as a short circuit, drawing as much current as the electrical power supply can deliver, and the heavy load dramatically reduces the voltage across the gap.
The heated ionized air rises, carrying the current path with it. As the trail of ionization gets longer, it becomes more and more unstable, finally breaking. The voltage across the electrodes then rises and the spark re-forms at the bottom of the device.
This cycle leads to an exotic-looking display of electric white, yellow, blue or purple arcs, which is often seen in horror films and films about mad scientists. The device was a staple in schools and science fairs of the 1950s and 1960s, typically constructed out of a Model T spark coil or any other source of high voltage in the 10,000–30,000-volt range, such as a neon sign transformer (5–15 kV) or a television picture tube circuit (flyback transformer) (10–28 kV), and two coat hangers or rods built into a V shape. For larger ladders, microwave oven transformers connected in series, voltage multipliers[14][15] and utility pole transformers (pole pigs) run in reverse (step-up) are commonly used.
Scientists have discovered a method to control the path of an arc between two electrodes by firing laser beams at the gas between the electrodes. The gas becomes a plasma and guides the arc. By constructing the plasma path between the electrodes with different laser beams, the arc can be formed into curved and S-shaped paths. The arc could also hit an obstacle and reform on the other side of the obstacle. The laser-guided arc technology could be useful in applications to deliver a spark of electricity to a precise spot.[16][17]
A burn in a plug caused by an electric arc during a short circuit.
Undesired or unintended electric arcing can have detrimental effects on electric power transmission, distribution systems and electronic equipment. Devices which may cause arcing include switches, circuit breakers, relay contacts, fuses and poor cable terminations. When an inductive circuit is switched off, the current cannot instantaneously jump to zero: a transient arc will be formed across the separating contacts. Switching devices susceptible to arcing are normally designed to contain and extinguish an arc, and snubber circuits can supply a path for transient currents, preventing arcing. If a circuit has enough current and voltage to sustain an arc formed outside of a switching device, the arc can cause damage to equipment such as melting of conductors, destruction of insulation, and fire. An arc flash describes an explosive electrical event that presents a hazard to people and equipment.
Undesired arcing in electrical contacts of contactors, relays and switches can be reduced by devices such as contact arc suppressors[18] and RC snubbers or through techniques including:
damping materials to absorb arc energy, either thermally or through chemical decomposition
Arcing can also occur when a low resistance channel (foreign object, conductive dust, moisture...) forms between places with different voltage. The conductive channel then can facilitate formation of an electric arc. The ionized air has high electrical conductivity approaching that of metals, and it can conduct extremely high currents, causing a short circuit and tripping protective devices (fuses and circuit breakers). A similar situation may occur when a lightbulb burns out and the fragments of the filament pull an electric arc between the leads inside the bulb, leading to overcurrent that trips the breakers.
An electric arc over the surface of plastics causes their degradation. A conductive carbon-rich track tends to form in the arc path, called "carbon tracking", negatively influencing their insulation properties. The arc susceptibility, or "track resistance", is tested according to ASTM D495, by point electrodes and continuous and intermittent arcs; it is measured in seconds required to form a track that is conductive under high-voltage low-current conditions.[19] Some materials are less susceptible to degradation than others. For example, polytetrafluoroethylene has arc resistance of about 200 seconds (3.3 minutes). From thermosetting plastics, alkyds and melamine resins are better than phenolic resins. Polyethylenes have arc resistance of about 150 seconds; polystyrenes and polyvinyl chlorides have relatively low resistance of about 70 seconds. Plastics can be formulated to emit gases with arc-extinguishing properties; these are known as arc-extinguishing plastics.[20]
Arcing over some types of printed circuit boards, possibly due to cracks of the traces or the failure of a solder joint, renders the affected insulating layer conductive as the dielectric is combusted due to the high temperatures involved. This conductivity prolongs the arcing due to cascading failure of the surface.
Arc suppression is a method of attempting to reduce or eliminate an electrical arc. There are several possible areas of use of arc suppression methods, among them metal film deposition and sputtering, arc flash protection, electrostatic processes where electrical arcs are not desired (such as powder painting, air purification, PVDF film poling) and contact current arc suppression. In industrial, military and consumer electronic design, the latter method generally applies to devices such as electromechanical power switches, relays and contactors. In this context, arc suppression uses contact protection.
Part of the energy of an electrical arc forms new chemical compounds from the air surrounding the arc: these include oxides of nitrogen and ozone, the second of which can be detected by its distinctive sharp smell. These chemicals can be produced by high-power contacts in relays and motor commutators, and they are corrosive to nearby metal surfaces. Arcing also erodes the surfaces of the contacts, wearing them down and creating high contact resistance when closed.[21]
Health hazards
Exposure to an arc-producing device can pose health hazards. An arc formed in air will ionize oxygen and nitrogen, which then can re-form into reactive molecules such as ozone and nitric oxide. These products can be damaging to the mucous membranes. Plants are also susceptible to ozone poisoning. These hazards are greatest when the arc is continuous and in an enclosed space such as a room. An arc that occurs outside is less of a hazard because the heated ionized gases will rise up into the air and dissipate into the atmosphere. Spark gaps which only intermittently produce short spark bursts are also minimally hazardous because the volume of ions generated is very small.
Arcs can also produce a broad spectrum of wavelengths spanning the visible light and the invisible ultraviolet and infrared spectrum. Very intense arcs generated by means such as arc welding can produce significant amounts of ultraviolet radiation which is damaging to the cornea of the observer. These arcs should only be observed through special dark filters which reduce the arc intensity and shield the observer's eyes from the ultraviolet rays.
An electric current is a flow of charged particles, such as electrons or ions, moving through an electrical conductor or space. It is defined as the net rate of flow of electric charge through a surface. The moving particles are called charge carriers, which may be one of several types of particles, depending on the conductor. In electric circuits the charge carriers are often electrons moving through a wire. In semiconductors they can be electrons or holes. In an electrolyte the charge carriers are ions, while in plasma, an ionized gas, they are ions and electrons.
Cathode rays or electron beams (e-beam) are streams of electrons observed in discharge tubes. If an evacuated glass tube is equipped with two electrodes and a voltage is applied, glass behind the positive electrode is observed to glow, due to electrons emitted from the cathode. They were first observed in 1859 by German physicist Julius Plücker and Johann Wilhelm Hittorf, and were named in 1876 by Eugen Goldstein Kathodenstrahlen, or cathode rays. In 1897, British physicist J. J. Thomson showed that cathode rays were composed of a previously unknown negatively charged particle, which was later named the electron. Cathode-ray tubes (CRTs) use a focused beam of electrons deflected by electric or magnetic fields to render an image on a screen.
A cold cathode is a cathode that is not electrically heated by a filament. A cathode may be considered "cold" if it emits more electrons than can be supplied by thermionic emission alone. It is used in gas-discharge lamps, such as neon lamps, discharge tubes, and some types of vacuum tube. The other type of cathode is a hot cathode, which is heated by electric current passing through a filament. A cold cathode does not necessarily operate at a low temperature: it is often heated to its operating temperature by other methods, such as the current passing from the cathode into the gas.
A spark gap consists of an arrangement of two conducting electrodes separated by a gap usually filled with a gas such as air, designed to allow an electric spark to pass between the conductors. When the potential difference between the conductors exceeds the breakdown voltage of the gas within the gap, a spark forms, ionizing the gas and drastically reducing its electrical resistance. An electric current then flows until the path of ionized gas is broken or the current reduces below a minimum value called the "holding current". This usually happens when the voltage drops, but in some cases occurs when the heated gas rises, stretching out and then breaking the filament of ionized gas. Usually, the action of ionizing the gas is violent and disruptive, often leading to sound, light, and heat.
A corona discharge is an electrical discharge caused by the ionization of a fluid such as air surrounding a conductor carrying a high voltage. It represents a local region where the air has undergone electrical breakdown and become conductive, allowing charge to continuously leak off the conductor into the air. A corona discharge occurs at locations where the strength of the electric field around a conductor exceeds the dielectric strength of the air. It is often seen as a bluish glow in the air adjacent to pointed metal conductors carrying high voltages, and emits light by the same mechanism as a gas discharge lamp (Chemiluminescence). Corona discharges can also happen in weather, such as thunderstorms, where objects like ship masts or airplane wings have a charge significantly different from the air around them.
A flashtube (flashlamp) produces an electrostatic discharge with an extremely intense, incoherent, full-spectrum white light for a very short time. A flashtube is a glass tube with an electrode at each end and is filled with a gas that, when triggered, ionizes and conducts a high-voltage pulse to make light. Flashtubes are used most in photography; they also are used in science, medicine, industry, and entertainment.
A gas-filled tube, also commonly known as a discharge tube or formerly as a Plücker tube, is an arrangement of electrodes in a gas within an insulating, temperature-resistant envelope. Gas-filled tubes exploit phenomena related to electric discharge in gases, and operate by ionizing the gas with an applied voltage sufficient to cause electrical conduction by the underlying phenomena of the Townsend discharge. A gas-discharge lamp is an electric light using a gas-filled tube; these include fluorescent lamps, metal-halide lamps, sodium-vapor lamps, and neon lights. Specialized gas-filled tubes such as krytrons, thyratrons, and ignitrons are used as switching devices in electric devices.
Paschen's law is an equation that gives the breakdown voltage, that is, the voltage necessary to start a discharge or electric arc, between two electrodes in a gas as a function of pressure and gap length. It is named after Friedrich Paschen who discovered it empirically in 1889.
An ignitron is a type of gas-filled tube used as a controlled rectifier and dating from the 1930s. Invented by Joseph Slepian while employed by Westinghouse, Westinghouse was the original manufacturer and owned trademark rights to the name "Ignitron". Ignitrons are closely related to mercury-arc valves but differ in the way the arc is ignited. They function similarly to thyratrons; a triggering pulse to the igniter electrode turns the device "on", allowing a high current to flow between the cathode and anode electrodes. After it is turned on, the current through the anode must be reduced to zero to restore the device to its nonconducting state. They are used to switch high currents in heavy industrial applications.
In electronics, electrical breakdown or dielectric breakdown is a process that occurs when an electrically insulating material, subjected to a high enough voltage, suddenly becomes a conductor and current flows through it. All insulating materials undergo breakdown when the electric field caused by an applied voltage exceeds the material's dielectric strength. The voltage at which a given insulating object becomes conductive is called its breakdown voltage and, in addition to its dielectric strength, depends on its size and shape, and the location on the object at which the voltage is applied. Under sufficient voltage, electrical breakdown can occur within solids, liquids, or gases. However, the specific breakdown mechanisms are different for each kind of dielectric medium.
A glow discharge is a plasma formed by the passage of electric current through a gas. It is often created by applying a voltage between two electrodes in a glass tube containing a low-pressure gas. When the voltage exceeds a value called the striking voltage, the gas ionization becomes self-sustaining, and the tube glows with a colored light. The color depends on the gas used.
A plasma ball, plasma globe, or plasma lamp is a clear glass container filled with noble gases, usually a mixture of neon, krypton, and xenon, that has a high-voltage electrode in the center of the container. When voltage is applied, a plasma is formed within the container. Plasma filaments extend from the inner electrode to the outer glass insulator, giving the appearance of multiple constant beams of colored light. Plasma balls were popular as novelty items in the 1980s.
A Geissler tube is a precursor to modern gas discharge tubes, demonstrating the principles of electrical glow discharge, akin to contemporary neon lights, and central to the discovery of the electron. This device was developed in 1857 by Heinrich Geissler, a German physicist and glassblower. A Geissler tube is composed of a sealed glass cylinder of various shapes, which is partially evacuated and equipped with a metal electrode at each end. It contains rarefied gases—such as neon or argon, air, mercury vapor, or other conductive substances, and sometimes ionizable minerals or metals like sodium. When a high voltage is applied between the electrodes, there is an electric current through the tube, causing gas molecules to ionize by shedding electrons. The free electrons reunite with the ions and the resulting energic atoms emit light via fluorescence, with the emitted color characteristic of the contained material.
The krytron is a cold-cathode gas-filled tube intended for use as a very high-speed switch, somewhat similar to the thyratron. It consists of a sealed glass tube with four electrodes. A small triggering pulse on the grid electrode switches the tube on, allowing a large current to flow between the cathode and anode electrodes. The vacuum version is called a vacuum krytron, or sprytron. The krytron was one of the earliest developments of the EG&G Corporation.
High voltage electricity refers to electrical potential large enough to cause injury or damage. In certain industries, high voltage refers to voltage above a certain threshold. Equipment and conductors that carry high voltage warrant special safety requirements and procedures.
An electric spark is an abrupt electrical discharge that occurs when a sufficiently high electric field creates an ionized, electrically conductive channel through a normally-insulating medium, often air or other gases or gas mixtures. Michael Faraday described this phenomenon as "the beautiful flash of light attending the discharge of common electricity".
In electromagnetism, a leader is a hot, highly conductive channel of plasma that plays a critical part during dielectric breakdown within a long electric spark.
A brush discharge is an electrical disruptive discharge similar to a corona discharge that takes place at an electrode with a high voltage applied to it, embedded in a nonconducting fluid, usually air. It is characterized by numerous luminous writhing sparks, plasma streamers composed of ionized air molecules, which repeatedly strike out from the electrode into the air, often with a crackling sound. The streamers spread out in a fan shape, giving it the appearance of a "brush".
Plasma activation is a method of surface modification employing plasma processing, which improves surface adhesion properties of many materials including metals, glass, ceramics, a broad range of polymers and textiles and even natural materials such as wood and seeds. Plasma functionalization also refers to the introduction of functional groups on the surface of exposed materials. It is widely used in industrial processes to prepare surfaces for bonding, gluing, coating and painting. Plasma processing achieves this effect through a combination of reduction of metal oxides, ultra-fine surface cleaning from organic contaminants, modification of the surface topography and deposition of functional chemical groups. Importantly, the plasma activation can be performed at atmospheric pressure using air or typical industrial gases including hydrogen, nitrogen and oxygen. Thus, the surface functionalization is achieved without expensive vacuum equipment or wet chemistry, which positively affects its costs, safety and environmental impact. Fast processing speeds further facilitate numerous industrial applications.
Electric discharge in gases occurs when electric current flows through a gaseous medium due to ionization of the gas. Depending on several factors, the discharge may radiate visible light. The properties of electric discharges in gases are studied in connection with design of lighting sources and in the design of high voltage electrical equipment.
References
↑ "The Arc Species "Zoo"". Arc Suppression Technologies. 15 December 2020. Retrieved March 28, 2023.
↑ Mehta, V.K. (2005). Principles of Electronics: for Diploma, AMIE, Degree & Other Engineering Examinations (9th, multicolour illustrativeed.). New Delhi: S. Chand. pp.101–107. ISBN978-81-219-2450-4.
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