Laboratory oven

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Laboratory ovens are a common piece of equipment that can be found in electronics, materials processing, forensic, and research laboratories. These ovens generally provide pinpoint temperature control and uniform temperatures throughout the heating process. The following applications are some of the common uses for laboratory ovens: annealing, die-bond curing, drying or dehydrating, Polyimide baking, sterilizing, evaporating. Typical sizes are from one cubic foot to 0.9 cubic metres (32 cu ft). Some ovens can reach temperatures that are higher than 300 degrees Celsius. These temperatures are then applied from all sides of the oven to provide constant heat to sample. [1]

Laboratory ovens can be used in numerous different applications and configurations, including clean rooms, forced convection, horizontal airflow, inert atmosphere, natural convection, and pass through.

There are many types of laboratory ovens that are used throughout laboratories. Standard digital ovens are mainly used for drying and heating processes while providing temperature control and safety. Heavy duty ovens are used more in the industrial laboratories and provide testing and drying for biological samples. High temperature ovens are custom built and have additional insulation lining. This is needed for the oven due to its high temperatures that can reach up to 500 degrees Celsius. Other forms of the laboratory oven include vacuum ovens, forced air convection ovens, and gravity convection ovens. [1]

Forensic labs use vacuum ovens that have been configured in specific ways to assist in developing fingerprints. Gravity convection ovens are used for biological purposes such as removing biological contaminants from samples. Along with forced-air ovens, they are also used in environmental studies to dry out samples that have been taken. These samples are weighed before and after to calculate the amount of moisture in the sample. [2]

Laboratory Oven Safety

Laboratory ovens contain many components and other procedures that can be harmful to the user. Proper procedure and safety can help lead to mitigating the amount of injuries and oven malfunctions when using laboratory ovens. Before the oven is used, check to make sure that the oven is still in good working condition. All temperature sensing devices need be operational and should shut off the oven if temperatures exceed there limits. If the oven is not operational, it must be unplugged and labeled with the statement "Defective Equipment" on the surface of the oven. [3]

Potential hazards that can be faced when using the laboratory ovens are fire hazards, health hazards, and burn hazards. Using plastic materials that can't withstand the temperatures of the oven will melt and ignite. This can cause a fire to start in the oven and room. Checking materials before continuing with experiments will help prevent potential fires. If some items are placed in the oven and haven't been cleaned properly, the heat will cause the residue of past experiments to become airborne. Properly cleaning and washing material before use is a great way to remove this hazard. Avoid touching hot surfaces on the oven when it is being used. Not doing so will result in the user being severely burned. The equipment needed while using the oven includes the following: lab coat, eye/face protection, heat resistant gloves. Rubber sleeve protectors and aprons will also be helpful in using the ovens. If the proper safety guidelines and equipment are used, the lower the chance of problems are to occur. [4]

Related Research Articles

Kiln Oven that generates high temperatures

A kiln is a thermally insulated chamber, a type of oven, that produces temperatures sufficient to complete some process, such as hardening, drying, or chemical changes. Kilns have been used for millennia to turn objects made from clay into pottery, tiles and bricks. Various industries use rotary kilns for pyroprocessing—to calcinate ores, to calcinate limestone to lime for cement, and to transform many other materials.

Convection Heat transfer due to the bulk movement of molecules within fluids

Convection is the transfer of heat due to the bulk movement of molecules within fluids, including molten rock (rheid). Convection includes sub-mechanisms of advection, and diffusion.

Microwave oven Kitchen cooking appliance

A microwave oven is an electric oven that heats and cooks food by exposing it to electromagnetic radiation in the microwave frequency range. This induces polar molecules in the food to rotate and produce thermal energy in a process known as dielectric heating. Microwave ovens heat foods quickly and efficiently because excitation is fairly uniform in the outer 25–38 mm(1–1.5 inches) of a homogeneous, high water content food item.

Autoclave Machine used to carry out industrial and scientific processes requiring elevated temperature and pressure

An autoclave is a machine used to carry out industrial and scientific processes requiring elevated temperature and pressure in relation to ambient pressure/temperature. Autoclaves are used in medical applications to perform sterilization and in the chemical industry to cure coatings and vulcanize rubber and for hydrothermal synthesis. Industrial autoclaves are used in industrial applications, especially in the manufacturing of composites.

Sterilization (microbiology) Process that eliminates or kills all biological agents on an object or in a volume

Sterilization refers to any process that removes, kills, or deactivates all forms of life and other biological agents like prions present in a specific surface, object or fluid, for example food or biological culture media. Sterilization can be achieved through various means, including heat, chemicals, irradiation, high pressure, and filtration. Sterilization is distinct from disinfection, sanitization, and pasteurization, in that those methods reduce rather than eliminate all forms of life and biological agents present. After sterilization, an object is referred to as being sterile or aseptic.

Convection oven

A convection oven is an oven that has fans to circulate air around food which gives a very even heat. The increased air circulation causes a fan-assisted oven to cook food faster than a conventional non-fan oven, which relies only on natural convection to circulate the hot air. Fan-assisted convection ovens are also used for non-food, industrial applications. Fan-assisted convection ovens are commonly used for baking.

Rotary evaporator

A rotary evaporator is a device used in chemical laboratories for the efficient and gentle removal of solvents from samples by evaporation. When referenced in the chemistry research literature, description of the use of this technique and equipment may include the phrase "rotary evaporator", though use is often rather signaled by other language.

Freeze-drying Low temperature dehydration process

Freeze drying, also known as lyophilisation or cryodesiccation, is a low temperature dehydration process that involves freezing the product, lowering pressure, then removing the ice by sublimation. This is in contrast to dehydration by most conventional methods that evaporate water using heat.

Hot plate

A hot plate is a portable self-contained tabletop small appliance cooktop that features one or more electric heating elements or gas burners. A hot plate can be used as a stand-alone appliance, but is often used as a substitute for one of the burners from an oven range or a kitchen stove. Hot plates are often used for food preparation, generally in locations where a full kitchen stove would not be convenient or practical. A hot plate can have a flat surface or round surface. Hot plates can be used for traveling or in areas without electricity.

Electric heating Process in which electrical energy is converted to heat

Electric heating is a process in which electrical energy is converted to heat energy. Common applications include space heating, cooking, water heating and industrial processes. An electric heater is an electrical device that converts an electric current into heat. The heating element inside every electric heater is an electrical resistor, and works on the principle of Joule heating: an electric current passing through a resistor will convert that electrical energy into heat energy. Most modern electric heating devices use nichrome wire as the active element; the heating element, depicted on the right, uses nichrome wire supported by ceramic insulators.

Coal analysis techniques are specific analytical methods designed to measure the particular physical and chemical properties of coals. These methods are used primarily to determine the suitability of coal for coking, power generation or for iron ore smelting in the manufacture of steel.

Underfloor heating and cooling is a form of central heating and cooling which achieves indoor climate control for thermal comfort using conduction, radiation and convection. The terms radiant heating and radiant cooling are commonly used to describe this approach because radiation is responsible for a significant portion of the resulting thermal comfort but this usage is technically correct only when radiation composes more than 50% of the heat exchange between the floor and the rest of the space.

Space heater

A space heater is a device used to heat a single, small area; central heating is used to heat many connected areas, such as the rooms of a house. Space heaters are powered by electricity or a burnable fuel, such as natural gas, propane, fuel oil, or wood pellets. Portable space heaters are usually electric, because a permanent exhaust is needed for heaters which burn fuel.

Muffle furnace

A muffle furnace or muffle oven is a furnace in which the subject material is isolated from the fuel and all of the products of combustion, including gases and flying ash. After the development of high-temperature heating elements and widespread electrification in developed countries, new muffle furnaces quickly moved to electric designs.

Loss on ignition (LOI) is a test used in inorganic analytical chemistry and soil science, particularly in the analysis of minerals and the chemical makeup of soil. It consists of strongly heating ("igniting") a sample of the material at a specified temperature, allowing volatile substances to escape, until its mass ceases to change. This may be done in air, or in some other reactive or inert atmosphere. The simple test typically consists of placing a few grams of the material in a tared, pre-ignited crucible and determining its mass, placing it in a temperature-controlled furnace for a set time, cooling it in a controlled (e.g. water-free, CO2-free) atmosphere, and redetermining the mass. The process may be repeated to show that mass-change is complete. A variant of the test in which mass-change is continually monitored as the temperature is changed, is thermogravimetry.

After building of a new refractory-lined industrial furnace or equipment, or refractory maintenance or relining of existing equipment, a necessary step is the start-up of the operation, which usually involves heating-up the unit in a controllable way, in order to prevent spalling or shortening of the materials' predicted lifetime.

Laboratory water bath

A water bath is laboratory equipment made from a container filled with heated water. It is used to incubate samples in water at a constant temperature over a long period of time. Most water baths have a digital or an analogue interface to allow users to set a desired temperature, but some water baths have their temperature controlled by a current passing through a reader. Utilisations include warming of reagents, melting of substrates or incubation of cell cultures. It is also used to enable certain chemical reactions to occur at high temperature. Water bath is a preferred heat source for heating flammable chemicals instead of an open flame to prevent ignition. Different types of water baths are used depending on application. For all water baths, it can be used up to 99.9 °C. When temperature is above 100 °C, alternative methods such as oil bath, silicone bath or sand bath may be used.

Many laboratories contain significant risks, and the prevention of laboratory accidents requires great care and constant vigilance. Examples of risk factors include high voltages, high and low pressures and temperatures, corrosive and toxic chemicals and chemical vapours, radiation, fire, explosions, and biohazards including infective organisms and their toxins.

Crucible tongs

Crucible tongs are scissor-like tools, but instead of having two blades, these tools are replaced with two pincers or pieces of metals that concave together, which allow the users to grasp a hot crucible, flasks, evaporating dishes, or even small beakers. They are made of durable metals, allowing them to endure a very hot temperature when touching with the hot objects.

Thermal cleaning is a combined process involving pyrolysis and oxidation. As an industrial application, thermal cleaning is used to remove organic substances such as polymers, plastics and coatings from parts, products or production components like extruder screws, spinnerets and static mixers. Thermal cleaning is the most common cleaning method in industrial environment. A variety of different methods have been developed so far for a wide range of applications.

References

  1. 1 2 "What are Laboratory Ovens?" . Retrieved 2020-02-16.
  2. "What you need to know about Laboratory Ovens" . Retrieved 2020-02-21.
  3. "Oven Safety in Lab Areas" . Retrieved 2020-02-21.
  4. "Lab Equipment Dryer/Oven/Washer Safety Guidelines" . Retrieved 2020-02-20.