Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer or a die. Forging is often classified according to the temperature at which it is performed: cold forging, warm forging, or hot forging. For the latter two, the metal is heated, usually in a forge. Forged parts can range in weight from less than a kilogram to hundreds of metric tons. Forging has been done by smiths for millennia; the traditional products were kitchenware, hardware, hand tools, edged weapons, cymbals, and jewellery.
Industrial processes are procedures involving chemical, physical, electrical, or mechanical steps to aid in the manufacturing of an item or items, usually carried out on a very large scale. Industrial processes are the key components of heavy industry.
Machine Sazi Arak (MSA) is an Iranian industrial machinery and equipment manufacturing corporation that was established in 1967 in an area of 134 hectares in the city of Arak in order to support underlying industries and meet the industrial needs of the country.
Sheffield Forgemasters is a heavy engineering firm located in Sheffield, South Yorkshire, England. The company specialises in the production of large bespoke steel castings and forgings, as well as standard rolls, ingots and bars. The company was nationalised in July 2021, becoming wholly owned by the UK's Ministry of Defence.
RAYS Co., Ltd. is a high-end Japanese wheel manufacturer for both motorsport and street use. Their flagship brand, Volk Racing wheels, features a high-tech forging process exclusive to Rays Engineering.
Heavy Engineering Corporation Limited or HECL is a Public Sector Undertaking (PSU) in Ranchi, Jharkhand, India. HECL was established in the year 1958 as one of the largest Integrated Engineering Complex in India. It manufactures and supplies capital equipments & machineries and renders project execution required for core sector industries. It has complete manufacturing set up starting from casting & forging, fabrication, machining, assembly and testing - all at one location, Ranchi, backed by a strong design - engineering and technology team.
Magnesium alloys are mixtures of magnesium with other metals, often aluminium, zinc, manganese, silicon, copper, rare earths and zirconium. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminium, copper and steel; therefore, magnesium alloys are typically used as cast alloys, but research of wrought alloys has been more extensive since 2003. Cast magnesium alloys are used for many components of modern automobiles and have been used in some high-performance vehicles; die-cast magnesium is also used for camera bodies and components in lenses.
Stamping is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining. This could be a single stage operation where every stroke of the press produces the desired form on the sheet metal part, or could occur through a series of stages.
An aluminium alloy (UK/IUPAC) or aluminum alloy is an alloy in which aluminium (Al) is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon, tin, nickel and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories heat-treatable and non-heat-treatable. About 85% of aluminium is used for wrought products, for example rolled plate, foils and extrusions. Cast aluminium alloys yield cost-effective products due to the low melting point, although they generally have lower tensile strengths than wrought alloys. The most important cast aluminium alloy system is Al–Si, where the high levels of silicon (4–13%) contribute to give good casting characteristics. Aluminium alloys are widely used in engineering structures and components where light weight or corrosion resistance is required.
The Mossmorran Natural Gas Liquids (NGL) plant is part of the northern North Sea Brent oil and gas field system and is located on the outskirts of Cowdenbeath, Scotland. The Mossmorran facilities comprise two plants: the Fife NGL Plant operated by Shell and the Fife Ethylene Plant operated by ExxonMobil. An associated sea-going tanker loading facility is located at Braefoot Bay, 4 miles to the south.
Precision Castparts Corp. is an American industrial goods and metal fabrication company that manufactures investment castings, forged components, and airfoil castings for use in the aerospace, industrial gas turbine, and defense industries. In 2009 it ranked 362nd on the Fortune 500 list, and 11th in the aerospace and defense industry. In 2015 it ranked 322nd overall and 9th in the aerospace and defense industry. In 2014 it ranked 133rd on the S&P 500 based on market capitalization. In January 2016, the company became a wholly owned subsidiary of Berkshire Hathaway. Before that event, it used to be one of the three Fortune 500 companies headquartered in Oregon.
Kamensk-Uralsky Metallurgical Works J.S.Co. (KUMZ) is one of the town-forming enterprises of Kamensk-Uralsky, Sverdlovsk Oblast, Russia. KUMZ was founded especially for supplying of aerospace industry with semi-finished products in aluminium and magnesium alloys. Currently, the plant produces aluminium alloy billets, forged and rolled plates, roll bond heat exchangers, extruded rods, bars, tubes, drill pipes, profiles, die-forgings.
Carlton Forge Works is an aerospace manufacturing company that produces seamless rolled rings. Carlton was found in 1929 and was privately held. According to Manta and Business Week, the company has about 250-300 employees. The company was previously owned by Allan Carlton.
Mishra Dhatu Nigam Limited, is a specialized metals and metal alloys manufacturing facility in India, located in Hyderabad, Telangana. It is a Public Sector Undertaking (PSU), under the administrative control of Department of Defence Production, Ministry of Defence, Government of India. MIDHANI is the only producer of titanium in India.
Goodwin Steel Castings Limited is a heavy engineering firm located in Stoke on Trent, Staffordshire, England. The company specialises in the production of large, bespoke, machined steel castings.
Uddeholms AB is a multinational producer of high alloyed tool steel with production in Hagfors, Sweden. Since 1991, the company is part of the Austrian Böhler-Uddeholm group which in turn is part of the voestalpine AG group since 2007. Uddeholms AB has 800 Swedish and 3,000 total employees.
Wyman-Gordon is a company that designs and manufactures complex metal components. Founded in 1883 as a manufacturer of crankshafts for looms, it has a long history of making forged metal components, particularly for the aerospace industry. Wyman-Gordon is a wholly owned subsidiary of Precision Castparts Corp., and is based in Houston, Texas. It has thirteen (13) plants in five countries, and employed about 2,500 people as of 2012.
Smith-Clayton Forge Ltd were a company specialising in drop forgings that was established in Lincoln. In 1966 Smith-Clayton Forge became a subsidiary of GKN and later was absorbed into British Steel. It then became part of United Engineering Forgings (UEF) which in 2000 and 2001 was sold on to Wyman Gordon and Bifrangi, who now operate on the Smith-Clayton Forge site.
Steam cracking is a petrochemical process in which saturated hydrocarbons are broken down into smaller, often unsaturated, hydrocarbons. It is the principal industrial method for producing the lighter alkenes, including ethene and propene. Steam cracker units are facilities in which a feedstock such as naphtha, liquefied petroleum gas (LPG), ethane, propane or butane is thermally cracked through the use of steam in steam cracking furnaces to produce lighter hydrocarbons. The propane dehydrogenation process may be accomplished through different commercial technologies. The main differences between each of them concerns the catalyst employed, design of the reactor and strategies to achieve higher conversion rates.
