Mascoma Corporation

Last updated
Mascoma Corporation - Mascoma LLC
Type Private company
Industry Biofuels, cellulosic ethanol
Founded2005
Headquarters Lebanon, New Hampshire
Key people
Founders : Robert Johnsen, Lee Lynd and Charles Wyman
Number of employees
~40
Website www.mascoma.com

Mascoma Corporation was a U.S. biofuel company founded to produce cellulosic ethanol made from wood and switchgrass. [1] Headquartered in Lebanon, New Hampshire, the company was founded in 2005 by Robert Johnsen (CEO), Lee Lynd and Charles Wyman, two professors from Dartmouth College. [2] The company was named after Mascoma Lake, which is near Lebanon. In November 2014, the yeast-related business assets including the Mascoma name were purchased by Lallemand, Inc. of Montreal, Canada. The R&D facility in Lebanon, NH was renamed Mascoma LLC which is now a subsidiary of Lallemand. The remaining business assets of the former Mascoma Corp. including the thermophilic bacteria technology, pilot plant in Rome, NY, and former headquarters in Waltham, MA were renamed Enchi Corporation.

Contents

Start-up

The company was first financed by Flagship Ventures and Khosla Ventures in 2006. [3] Also in 2006, the company raised attracted additional attention with two private financing rounds led by General Catalyst Partners that raised $34 million and through its acquisition of Celsys BioFuels Inc. of Indianapolis. [2] Also in 2007, it received a US$14.8 million grant from two government agencies—the New York State Department of Agriculture and Markets and the New York State Energy Research and Development Authority—for the creation of a plant in Rochester, New York, that would demonstrate the biomass-to-ethanol process. [4]

Partnerships

In September 2007, Mascoma announced plans to partner with the University of Tennessee to build the first U.S. plant for the commercial production of switchgrass-based ethanol. In June 2008, however, the projected plant failed to meet its anticipated funding levels, and Mascoma withdrew from the partnership. Instead, it took on the role as technical adviser. [5]

In May 2008, the company entered a partnership with General Motors to develop cellulosic ethanol based on Mascoma's formula that enables the biochemical conversion of nongrain biomass into low-carbon biofuel. [6] In the same month, Mascoma received a $10 million investment from the Houston-based oil and gas company Marathon Oil. [7]

In October 2008, the U.S. Department of Energy gave the company a $26 million grant to develop a cellulosic fuel production facility. [8] In the same month, the state government of Michigan gave the company a $23.5 million grant to bring that proposed facility to Chippewa County, Michigan. [8]

Facilities

On April 14, 2009, Mascoma Corp. announced plans to move its corporate headquarters from Boston to a new research laboratory in New Hampshire. The move would consolidate most of Mascoma's operations, which, until now, have been divided among Boston; a demonstration facility in Rome, New York; a Process and Development laboratory in Woburn, Massachusetts; and a lab in Lebanon, New Hampshire, where many of the company's employees already are based. Researchers in Lebanon are working to convert plant material such as wood chips and corn stover into biofuel.

Technological breakthrough

On May 7, 2009, the company announced a major technological breakthrough in the field of consolidated bioprocessing by utilizing a low-cost strategy for processing of biofuels from cellulosic biomass, which enables high yield of ethanol and cellulase in single step without the costly, separate usage of the cellulase enzyme. [9]

Other biofuel companies (such as Gate Fuels [10] Qteros [11] ) also claim to have developed a one-step process to produce ethanol or value-added chemicals from plant material.

Technology Commercialization and Partnership with Lallemand

On January 11, 2012, the company announced that it was launching Mascoma Grain Technology, or MGT, the first commercial application of the company's proprietary technology platform. The MGT product is a genetically-modified yeast which produces enzymes and improves ethanol production in the corn-based fuel ethanol production process. At that time the company announced that it had entered into a multi-year exclusive partnership with Lallemand Specialties, Inc. to manufacture and distribute the MGT product in North America. On September 24, 2013, Mascoma Corporation announced that its MGT yeast products TransFerm and TransFerm Yield+ had been used to produce over 2 billion gallons of renewable fuel. At that time, the company announced its updated commercial strategy focusing on deployment of its microorganisms to a broad spectrum of biofuel and biochemical applications.

Acquisition by Lallemand

On November 4, 2014, Mascoma Corporation announced that it had completed the sale of its yeast business to Lallemand, Inc. As part of the transaction, Lallemand acquired the Mascoma name and trademarks, all of its proprietary and patented yeast strains and associated technologies, as well as its entire research and development team located at its facility in Lebanon, NH.

New Yeast for Cellulosic Ethanol

On June 3, 2015, Mascoma LLC and the U.S. U.S. Department of Energy's BioEnergy Science Center announced development of a new strain of yeast developed by Mascoma and BESC for cellulosic ethanol production. The product, named C5 FUEL, is a yeast capable of converting xylose into ethanol. Xylose is a sugar found in cellulosic biomass that can not be fermented by conventional ethanol-fermenting yeast.

Related Research Articles

Ethanol fuel One type of biofuel

Ethanol fuel is ethyl alcohol, the same type of alcohol found in alcoholic beverages, used as fuel. It is most often used as a motor fuel, mainly as a biofuel additive for gasoline. The first production car running entirely on ethanol was the Fiat 147, introduced in 1978 in Brazil by Fiat. Ethanol is commonly made from biomass such as corn or sugarcane. World ethanol production for transport fuel tripled between 2000 and 2007 from 17×109 liters (4.5×109 U.S. gal; 3.7×109 imp gal) to more than 52×109 liters (1.4×1010 U.S. gal; 1.1×1010 imp gal). From 2007 to 2008, the share of ethanol in global gasoline type fuel use increased from 3.7% to 5.4%. In 2011 worldwide ethanol fuel production reached 8.46×1010 liters (2.23×1010 U.S. gal; 1.86×1010 imp gal) with the United States of America and Brazil being the top producers, accounting for 62.2% and 25% of global production, respectively. US ethanol production reached 57.54×109 liters (1.520×1010 U.S. gal; 1.266×1010 imp gal) in 2017–04.

<i>Panicum virgatum</i> Species of plant

Panicum virgatum, commonly known as switchgrass, is a perennial warm season bunchgrass native to North America, where it occurs naturally from 55°N latitude in Canada southwards into the United States and Mexico. Switchgrass is one of the dominant species of the central North American tallgrass prairie and can be found in remnant prairies, in native grass pastures, and naturalized along roadsides. It is used primarily for soil conservation, forage production, game cover, as an ornamental grass, in phytoremediation projects, fiber, electricity, heat production, for biosequestration of atmospheric carbon dioxide, and more recently as a biomass crop for ethanol and butanol.

Cellulosic ethanol is ethanol produced from cellulose rather than from the plant's seeds or fruit. It can be produced from grasses, wood, algae, or other plants. It is generally discussed for use as a biofuel. The carbon dioxide that plants absorb as they grow offsets some of the carbon dioxide emitted when ethanol made from them is burned, so cellulosic ethanol fuel has the potential to have a lower carbon footprint than fossil fuels.

Iogen Corporation

Iogen Corporation is a Canadian company based in Ottawa, Ontario, Canada, and was founded by Patrick Foody Sr. in 1975.

Biomass to liquid is a multi-step process of producing synthetic hydrocarbon fuels made from biomass via a thermochemical route.

Xethanol AMEX: XNL was one of the smaller producers of corn ethanol in the United States, and one of the few publicly traded companies developing technology for producing cellulose ethanol. Ethanol fuel will have increased production from a current level of about 5 billion US gallons (19,000,000 m3) per year to over 20 billion US gallons (76,000,000 m3) annually. Potentially 60 to 100 billion US gallons of ethanol could be produced annually in a sustainable manner from domestic biomass resources. To achieve these goals some believe it will be necessary to develop and commercialize technology for the production of ethanol from cellulose and hemicellulose. Xethanol says it plans to increase production and profitability with new technology it has under development.

Bioconversion of biomass to mixed alcohol fuels

The bioconversion of biomass to mixed alcohol fuels can be accomplished using the MixAlco process. Through bioconversion of biomass to a mixed alcohol fuel, more energy from the biomass will end up as liquid fuels than in converting biomass to ethanol by yeast fermentation.

Lignocellulose refers to plant dry matter (biomass), so called lignocellulosic biomass. It is the most abundantly available raw material on the Earth for the production of biofuels, mainly bio-ethanol. It is composed of carbohydrate polymers, and an aromatic polymer (lignin). These carbohydrate polymers contain different sugar monomers and they are tightly bound to lignin. Lignocellulosic biomass can be broadly classified into virgin biomass, waste biomass and energy crops. Virgin biomass includes all naturally occurring terrestrial plants such as trees, bushes and grass. Waste biomass is produced as a low value byproduct of various industrial sectors such as agriculture and forestry. Energy crops are crops with high yield of lignocellulosic biomass produced to serve as a raw material for production of second generation biofuel; examples include switchgrass and Elephant grass.

The United States produces mainly biodiesel and ethanol fuel, which uses corn as the main feedstock. The US is the world's largest producer of ethanol, having produced nearly 16 billion gallons in 2017 alone. The United States, together with Brazil accounted for 85 percent of all ethanol production, with total world production of 27.05 billion gallons. Biodiesel is commercially available in most oilseed-producing states. As of 2005, it was somewhat more expensive than fossil diesel, though it is still commonly produced in relatively small quantities.

Treethanol is an ethanol fuel made from trees.

Abengoa

Abengoa, S.A. is a Spanish multinational company in the green infrastructure, energy and water sectors. The company was founded in 1941 by Javier Benjumea Puigcerver and José Manuel Abaurre Fernández-Pasalagua, and is based in Seville, Spain. Its current chairman is Gonzalo Urquijo Fernández de Araoz. After repeated bankruptcies and rescues, it declared insolvency in February 2021 amid various regulatory and financial charges against the board and management, the second-largest corporate collapse in Spanish history.

Second-generation biofuels, also known as advanced biofuels, are fuels that can be manufactured from various types of non-food biomass. Biomass in this context means plant materials and animal waste used especially as a source of fuel.

DuPont Danisco Cellulosic Ethanol LLC is a 50/50 joint venture between DuPont and Genencor, a subsidiary of Danisco. The company is accelerating development and deployment of cellulosic ethanol, which is made from non-food biomass. DDCE plans to license its technology and also will engage in limited operations of cellulosic ethanol biorefineries.

Biofuels by region biofuel prevalence

The use of biofuels varies by region. The world leaders in biofuel development and use are Brazil, United States, France, Sweden and Germany.

BlueFire Renewables

BlueFire Renewables is a biofuel company that produces a cellulose-to-ethanol solution using wood waste, agricultural residue and municipal waste. The company is headquartered in Irvine, California and is publicly traded in the U.S. on the OTC Bulletin Board under the ticker symbol "BFRE".

POET LLC is a U.S. biofuel company that specializes in the creation of bioethanol. The privately held corporation, which was originally called Broin Companies, is headquartered in Sioux Falls, South Dakota. In 2007, the Renewable Fuels Association named POET the largest U.S. ethanol producer, creating 1.1 billion US gallons (4,200,000 m3) of fuel per year. Currently, POET produces 1.8 billion gallons of ethanol per year.

Qteros, Inc. is an American energy company researching the production of cellulosic ethanol from a variety of non-food feedstock sources including corn stover, corn cobs, switchgrass, and sugar cane bagasse.

Inbicon is a Danish company that produces cellulosic ethanol.

Cellulose 1,4-beta-cellobiosidase

Cellulose 1,4-beta-cellobiosidase is an enzyme of interest for its capability of converting cellulose to useful chemicals, particularly cellulosic ethanol.

Cellulosic sugars are derived from non-food biomass (e.g. wood, agricultural residues, municipal solid waste). The biomass is primarily composed of carbohydrate polymers cellulose, hemicellulose, and an aromatic polymer (lignin). The hemicellulose is a polymer of mainly five-carbon sugars C5H10O5 (xylose). and the cellulose is a polymer of six-carbon sugar C6H12O6 (glucose). Cellulose fibers are considered to be a plant’s structural building blocks and are tightly bound to lignin, but the biomass can be deconstructed using Acid hydrolysis, enzymatic hydrolysis, organosolv dissolution, autohydrolysis or supercritical hydrolysis.

References

  1. “Cellulosic Ethanol: In Search of the Perfect Match,” Red Herring, March 5, 2008 Archived March 12, 2008, at the Wayback Machine
  2. 1 2 ""Mascoma buys Hoosier biofuels startup," Mass High Tech: The Journal of New England Technology, November 7, 2007". Archived from the original on May 23, 2011. Retrieved November 5, 2008.
  3. Company Press Release July 19, 2006 Archived July 14, 2011, at the Wayback Machine
  4. “Mascoma Awarded NY State Contract To Build And Operate Cellulosic Ethanol Demonstration Facility,” Space Daily, January 7, 2007 (library card access required)
  5. “Mascoma to Play Smaller Role in Pilot Project,” GreenTech Media, June 24, 2008
  6. “The Road Ahead for FFVs,” Ethanol Producer Magazine, December 2008
  7. “More Money for Mascoma,” Greentech Media, May 6, 2008
  8. 1 2 “DOE, Michigan Give 49.5 M to Mascoma Corp. for Cellulosic Fuel Facility,” Environmental Protection News, October 15, 2008
  9. Mascoma Announces Major Cellulosic Biofuel Technology Breakthrough Archived 2009-05-21 at the Wayback Machine
  10. "Archived copy". Archived from the original on 2013-06-02. Retrieved 2012-09-15.CS1 maint: archived copy as title (link)
  11. http://www.qteros.com/news/articles/220/%5B%5D