Industry | Zinc industry |
---|---|
Founded | 1858 |
Founder | F. W. Matthiessen & Edward Hegeler |
Defunct | 1978 |
Headquarters | LaSalle, Illinois |
The Mattheissen and Hegeler (M&H) Zinc Company was a zinc manufacturing company headquartered in LaSalle, Illinois. At one time, the family-owned company was the largest zinc manufacturing plant in the United States. The company brought zinc ore from Wisconsin and Missouri to the coal fields of Northern Illinois. [1] The company and its founders had a large influence in the development of LaSalle & Peru, Illinois. [2]
Frederick Matthiessen and Edward Hegeler met while studying at the School of Mines in Freiberg, Saxony. They identified that the United States did not have a strong zinc industry and felt it was an opportunity. They were also interested in iron, coal, and zinc exporting. The pair sailed from Germany to Boston in 1856 and studied several sites in Pennsylvania, Missouri, and Wisconsin. [2]
Zinc ore had been discovered at Mineral Point, Wisconsin and they selected LaSalle, Illinois as the location for their plant due to its coal fields, since it required about two tons of coal to smelt one ton of zinc ore. LaSalle was also connected to the zinc mining region of Wisconsin by the Illinois Central Railroad. LaSalle's mayor, Alexander Campbell, encouraged the enterprise and helped them get a deal with the railroad. [2] The plant started in 1858 and occupied a broad flat site above the Little Vermilion River. The Civil War interrupted production, but by 1863, they began supplying zinc for arms and cartridges. [1] They started with zinc smelting and added a rolling mill in 1866. [2]
The company incorporated in 1871. [2] While not the only US Zinc producer, M&H commanded a large part of the early market. Between 1881 and 1910, M&H solidified their position as the largest spelter producer in the nation and perhaps the world. [2] In 1880, the Census of Manufacturing recorded 570 employees. Competition increased during this period, especially in LaSalle-Peru, with the arrival of Illinois Zinc Company in Peru, the Mineral Point Zinc Company in DePue, and the Collinsville Zinc Company near St. Louis. Lanyon and Company and Thomas Kinsman also ran small smelters in LaSalle. The zinc industry in LaSalle-Peru created related businesses such as sheetmetal, zinc dipping, and weather stripping companies. [2]
Natural gas discovered in Kansas near sources of zinc ore in 1896 made Kansas and Oklahoma attractive to the zinc industry and signaled the beginning of the end for M&H. They held out through diligent work and technical expertise. [2] In 1913 they built a zinc smelter in Joplin, Missouri. By the 1950s they had subsidiary interests throughout eastern North America. [2]
Edward's daughter, Mary Hegeler Carus, ran the company from 1903 until her death in 1936. She was one of the first female students at the University of Michigan, and in 1882 the first woman engineering graduate. In 1885 -1886 she studied at the Bergakademie Freiberg in Germany, the first woman to be legally registered as a student there. She was ahead of her time in running a company. [3] [4] In 1924, the Hegeler-Carus family bought out the Matthiessen family interests in the company. Around the early 1900s, Julius and Herman Hegeler left to start their own zinc works in Danville, Illinois. [5]
Coal mining stopped in 1936. In 1950, the company purchased Meadowbrook Corporation, a zinc smelter near Clarksburg, West Virginia, and New Castle Chemical Company near Pittsburgh from Dow Chemicals. They gave M&H problems in the 1960s due to strikes and inefficient production. [6] The company stopped smelting zinc in 1961. Sulfuric acid discontinued in 1968 and only rolling operations remained. [7] Today the LaSalle factory's location is a superfund site. [7]
They improved upon the Belgian and Silesian furnaces and patented the new Hegleler furnace in 1881. It decreased coal usage and increased ore efficiency, eliminated some expensive labor, and created a marketable residual product, sulfuric acid. The furnace gave them an advantage over other zinc producers. [2]
M&H had an good relationship with their employees well into the 1920s. The company was noted for its safety records and employee involvement. It had low wages and reduced the daily work day to eight hours in 1885, nearly a decade before it became law. It gave loans to employees for the purpose of buying homes and was structured in a way to give its workers a significant voice. From the 1880s to 1910s when mines and factories throughout America experienced labor unrest, M&H did not have a single strike. After Matthiessen's death in 1918, contact with employees decreased. A union formed and the company had its first strike in 1936. [6]
During WWI, zinc was used for ammunition, weapons, sheet metal, and boiler plates. After WWI, zinc was used for auto parts, brass, linoleum, batteries, semiconductors, pharmaceuticals, and rubber tires. [5] [2]
M&H had a number of subsidiaries over the years: [6]
Frederick Matthiessen became mayor of LaSalle and focused on civic improvements, helping bring about the LaSalle-Peru Horse and Dummy Railway and personally paying for the city waterworks, electrical light station, first library, high school buildings, and hygienic institute. He eventually donated his Deer Park estate as a public park, today Matthiessen State Park. He had interests in the LaSalle Pressed Brick Company, the LaSalle Machine and Tool Company, and re-organized a bankrupt Clock Company to become the Western Clock Manufacturing Company, also known as Westclox. His children donated funds for the Matthiessen Memorial Auditorium at the highschool in 1918. [6]
Edward Hegeler interest in philosophy led him to establish the Open Court Press, which was instrumental in popularizing philosophy within the United States, particularly in translating Eastern religious works. He also had an interest in the DeSteiger Glass Works in LaSalle. He completed his home in 1876, now the Hegeler-Carus Mansion, a National Historic Landmark. He also donated four parks to the City of LaSalle. [6]
Across the street from the Hegeler-Carus Mansion is the Julius W. Hegeler Mansion.
Edward Hegeler's grandson, Edward Carus founded the Carus Chemical Company in 1916, independent of M&H. [6] It still exists today.
LaSalle or La Salle is a city in LaSalle County, Illinois, United States, located at the intersection of Interstates 39 and 80. It is part of the Ottawa, IL Micropolitan Statistical Area. Originally platted in 1837 over one square mile, the city's boundaries have grown to 12 sq mi (31 km2). City boundaries extend from the Illinois River and Illinois and Michigan Canal to a mile north of Interstate 80 and from the city of Peru on the west to the village of North Utica on the east. Starved Rock State Park is located approximately 5 mi (8 km) to the east. The population was 9,582 as of the 2020 census, down from 9,609 at the 2010 census. LaSalle and its twin city, Peru, make up the core of the Illinois Valley. Due to their combined dominance of the zinc processing industry in the early 1900s, they were collectively nicknamed "Zinc City."
Oglesby is a city in LaSalle County, Illinois, United States. The population was 3,712 at the 2020 census, down from 3,791 at the 2010 census. It is part of the Ottawa Micropolitan Statistical Area.
Peru is a city in LaSalle and Bureau counties, Illinois, United States. The population was 9,896 at the 2020 census, down from 10,295 at the 2010 census. It is part of the Ottawa, IL Micropolitan Statistical Area. Peru and its twin city, LaSalle, make up the core of Illinois Valley.
The Open Court Publishing Company is a publisher with offices in Chicago and LaSalle, Illinois. It is part of the Carus Publishing Company of Peru, Illinois.
Paul Carus was a German-American author, editor, a student of comparative religion and philosopher.
The Hegeler Carus Mansion, located at 1307 Seventh Street in La Salle, Illinois is one of the Midwest's great Second Empire structures. Completed in 1876 for Edward C. Hegeler, a partner in the nearby Matthiessen Hegeler Zinc Company, the mansion was designed in 1874 by noted Chicago architect William W. Boyington. The mansion is now owned and operated by the Hegeler Carus Foundation, and is open to the public. It was designated a National Historic Landmark in 2007.
Julius Ludwig Weisbach was a German mathematician and engineer.
Mount Isa Mines Limited ("MIM") operates the Mount Isa copper, lead, zinc and silver mines near Mount Isa, Queensland, Australia as part of the Glencore group of companies. For a brief period in 1980, MIM was Australia's largest company. It has pioneered several significant mining industry innovations, including the Isa Process copper refining technology, the Isasmelt smelting technology, and the IsaMill fine grinding technology, and it also commercialized the Jameson Cell column flotation technology.
The Electric Smelting and Aluminum Company, founded as Cowles Electric Smelting and Aluminum Company, and Cowles Syndicate Company, Limited, formed in the United States and England during the mid-1880s to extract and supply valuable metals. Founded by two brothers from Ohio, the Cowles companies are remembered for producing alloys in quantity sufficient for commerce. Their furnaces were electric arc smelters, one of the first viable methods for extracting metals.
Zinc smelting is the process of converting zinc concentrates into pure zinc. Zinc smelting has historically been more difficult than the smelting of other metals, e.g. iron, because in contrast, zinc has a low boiling point. At temperatures typically used for smelting metals, zinc is a gas that will escape from a furnace with the flue gas and be lost, unless specific measures are taken to prevent it.
Capper Pass and Son Ltd. was a British smelting and refining company specialising in non-ferrous metal refining, particularly tin. Originally established in Bristol in the early 1800s, the company relocated to a site on the banks of the Humber Estuary at Melton, East Riding of Yorkshire, in the 1930s, with the Bristol factories closing in the 1960s. Rio Tinto Zinc acquired the firm in the 1960s.
Edward Carl Hegeler was an American zinc manufacturer and publisher.
Plants for the production of lead are generally referred to as lead smelters. Primary lead production begins with sintering. Concentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda ash, pyrite, zinc, caustics or pollution control particulates. Smelting uses suitable reducing substances that will combine with those oxidizing elements to free the metal. Reduction is the final, high-temperature step in smelting. It is here that the oxide becomes the elemental metal. A reducing environment pulls the final oxygen atoms from the raw metal.
The ISASMELT process is an energy-efficient smelting process that was jointly developed from the 1970s to the 1990s by Mount Isa Mines and the Government of Australia's CSIRO. It has relatively low capital and operating costs for a smelting process.
Victor Andre Matteson was an American architect. His practice was based in Chicago and LaSalle, Illinois.
The Julius W. Hegeler I House is a historic building in LaSalle, Illinois, United States. Completed in 1904, the house was designed by Pond & Pond and is an excellent local example of Arts & Crafts architecture.
The US iron and steel industry has paralleled the industry in other countries in technological developments. In the 1800s, the US switched from charcoal to coal in ore smelting, adopted the Bessemer process, and saw the rise of very large integrated steel mills. In the 20th century, the US industry successively adopted the open hearth furnace, then the basic oxygen steelmaking process. Since the American industry peaked in the 1940s and 1950s, the US industry has shifted to small mini-mills and specialty mills, using iron and steel scrap as feedstock, rather than iron ore.
Frederick William Matthiessen was a philanthropist, industrialist, and mayor of LaSalle, Illinois. He was instrumental in the creation of Matthiessen State Park. Matthiessen was the paternal grandfather of scholar and Harvard professor F.O. Matthiessen.
Christian Bai Lihme was a Danish-born naturalized American chemist, industrialist, and art collector.
Mary Hegeler Carus was an American engineer, editor and entrepreneur. In 1882 she was the first woman to graduate in engineering from the University of Michigan.