Positive displacement meter

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A positive displacement meter is a type of flow meter that requires fluid to mechanically displace components in the meter in order for flow measurement. Positive displacement (PD) flow meters measure the volumetric flow rate of a moving fluid or gas by dividing the media into fixed, metered volumes (finite increments or volumes of the fluid). A basic analogy would be holding a bucket below a tap, filling it to a set level, then quickly replacing it with another bucket and timing the rate at which the buckets are filled (or the total number of buckets for the “totalized” flow). With appropriate pressure and temperature compensation, the mass flow rate can be accurately determined.

Contents

A positive displacement flowmeter of the oval gear type. Fluid forces the meshed gears to rotate; each rotation corresponds to a fixed volume of fluid. Counting the revolutions totalizes volume, and the rate is proportional to flow. Caudalimetro Desplazamiento PositivoV1.jpg
A positive displacement flowmeter of the oval gear type. Fluid forces the meshed gears to rotate; each rotation corresponds to a fixed volume of fluid. Counting the revolutions totalizes volume, and the rate is proportional to flow.

These devices consist of a chamber(s) that obstructs the media flow and a rotating or reciprocating mechanism that allows the passage of fixed-volume amounts. The number of parcels that pass through the chamber determines the media volume. The rate of revolution or reciprocation determines the flow rate. There are two basic types of positive displacement flow meters. Sensor-only systems or transducers are switch-like devices that provide electronic outputs for processors, controllers, or data acquisition systems.

Complete sensor systems provide additional capabilities such as an integral display and/or user interface. For both types of positive displacement flow meters, performance specifications include the minimum and maximum measurable flow rate, operating pressure, temperature range, maximum allowable material viscosity, connection size, and percent accuracy (typically as a percentage of actual reading, not full scale). Suppliers indicate whether devices are designed to measure fluid or gas.

Types

Screw meter

A screw flowmeter is composed of a set of screws (also called spindles) which form with the internal structure of the flowmeters' casing a measurement chamber. [1] The screw will get into rotation thanks to the medium passing through the device, which will then be transferred by the-said screws from one end to the other end of the measuring device. For this to be done, the pressure drop is essential and seen as a "necessary evil". [2] This rotation can then be recorded by a sensor which, combined with the processing unit (software and hardware), will be able to deliver a measurement according to the flowrate, viscosity and size of the measurement chamber. [3] ft

Screw flowmeters are well-acknowledged for their excellent linearity (±0.001%), [4] [5] excellent repeatability (up to 0,006%) [6] and accuracy (±0.1%). [7] [8] They have the propensity to be used as metrological international reference and/or standard by metrological institutes, due to their outstanding features and reliability. Thanks to screw meters, public and independent institutes of metrology worldwide can compare their respective work, facilities, or calibrate other flowmeters (e.g., master metering) or compare flowmeters' performance according to different measurement principles. [9] [10] [11] [12]

The first positive displacement screw flowmeter. A KRAL flowmeter. The First Positive Displacement Screw Flowmeter. A KRAL Flowmeter..png
The first positive displacement screw flowmeter. A KRAL flowmeter.

List of public and independent institutes of metrology using screw flow meters as international reference and/or standard: [13] [14] [15] [16]

Reciprocating or oscillating piston

Each piston is mechanically or magnetically operated to fill a cylinder with the fluid and then discharge the fluid. Each stroke represents a finite measurement of the fluid (can be a single or multi-piston device).

Gear

Gear flow meters rely on internal gears rotating as fluid passes through them. There are various types of gear meters named mostly for the shape of the internal components

Oval gear
Two rotating oval gears with synchronized teeth “squeeze” a finite amount of fluid through the meter for each revolution.

With oval gear flow meters, two oval gears or rotors are mounted inside a cylinder. As the fluid flows through the cylinder, the pressure of the fluid causes the rotors to rotate. As flow rate increases, so does the rotational speed of the rotors.

Helical gear
Helical gear flow meters get their name from the shape of their gears or rotors. These rotors resemble the shape of a helix, which is a spiral-shaped structure. As the fluid flows through the meter, it enters the compartments in the rotors, causing the rotors to rotate. Flowrate is calculated from the speed of rotation.

Nutating disk

A disk mounted on a sphere is “wobbled” about an axis by the fluid flow and each rotation represents a finite amount of fluid transferred. A nutating disc flow meter has a round disc mounted on a spindle in a cylindrical chamber. By tracking the movements of the spindle, the flow meter determines the number of times the chamber traps and empties fluid. This information is used to determine the flow rate.

Rotary vane

A rotating impeller containing two or more vanes divides the spaces between the vanes into discrete volumes and each rotation (or vane passing) is counted.

Flow = volume of measuring chamber × RPM × 4

Diaphragm

Fluid is drawn into the inlet side of an oscillating diaphragm and then dispelled to the outlet. The diaphragm oscillating cycles are counted to determine the flow rate.

Advantages and considerations

Positive displacement flowmeters are very accurate and have high turndown. They can be used in very viscous, dirty and corrosive fluids and essentially require no straight runs of pipe for fluid flow stream conditioning though pressure drop can be an issue. They are widely used in the custody transfer of oils and liquid fluids (gasoline) and are applied on residential home natural gas and water metering. A diaphragm meter, with which most homes are equipped, is an example of a positive displacement meter. This type of meter is appealing in certain custody transfer flow applications where it is critical that the metering be functional in order for any flow to take place.

Positive displacement flowmeters, with internal wiping seals, produce the highest differential pressure (and subsequently greatest pressure drop head loss) of all the flowmeter types. Meters that rely on a liquid seal create a relatively low pressure drop.

Positive-displacement (PD) meters can measure both liquids and gases. Like turbine meters, PD flow meters work best with clean, non-corrosive, and non-erosive liquids and gases, although some models will tolerate some impurities. Because of their high accuracy, PD meters are widely used at residences to measure the amount of gas or water used. Other applications include: chemical injection, fuel measurement, precision test stands, high pressure, hydraulic testing, and similar precision applications. [application 1]

Some designs require that only lubricating fluid be measured, because the rotors are exposed to the fluid. PD meters differ from turbine meters in that they handle medium and high-viscosity liquids well. For this reason, they are often used to measure the flow of hydraulic fluids. Compared with orifice-type meters, PD meters require very little straight upstream piping since they are not sensitive to uneven flow distribution across the area of the pipe. [17] Positive displacement flow meters can provide better relative accuracy at low flows than orifice-type flow meters. However, a positive displacement meter can be considerably heavier and more costly than non-positive-displacement types such as orifice plates, magnetic or vortex flow meters.

See also

Related Research Articles

Pressure measurement Analysis of force applied by a fluid on a surface

Pressure measurement is the analysis of an applied force by a fluid on a surface. Pressure is typically measured in units of force per unit of surface area. Many techniques have been developed for the measurement of pressure and vacuum. Instruments used to measure and display pressure in an integral unit are called pressure meters or pressure gauges or vacuum gauges. A manometer is a good example, as it uses the surface area and weight of a column of liquid to both measure and indicate pressure. Likewise, the widely used Bourdon gauge is a mechanical device, which both measures and indicates and is probably the best known type of gauge.

Pump Device that imparts energy to the fluids by mechanical action

A pump is a device that moves fluids, or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy. Pumps can be classified into three major groups according to the method they use to move the fluid: direct lift, displacement, and gravity pumps.

Valve Flow control device

A valve is a device or natural object that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are technically fittings, but are usually discussed as a separate category. In an open valve, fluid flows in a direction from higher pressure to lower pressure. The word is derived from the Latin valva, the moving part of a door, in turn from volvere, to turn, roll.

Flow measurement is the quantification of bulk fluid movement. Flow can be measured in a variety of ways. The common types of flowmeters with industrial applications are listed below:

Roots-type supercharger A positive displacement lobe pump

The Roots-type blower is a positive displacement lobe pump which operates by pumping a fluid with a pair of meshing lobes resembling a set of stretched gears. Fluid is trapped in pockets surrounding the lobes and carried from the intake side to the exhaust. The most common application of the Roots-type blower has been the induction device on two-stroke diesel engines, such as those produced by Detroit Diesel and Electro-Motive Diesel. Roots-type blowers are also used to supercharge four-stroke Otto cycle engines, with the blower being driven from the engine's crankshaft via a toothed or V-belt, a roller chain or a gear train.

Progressive cavity pump

A progressive cavity pump is a type of positive displacement pump and is also known as a progressing cavity pump, progg cavity pump, eccentric screw pump or cavity pump. It transfers fluid by means of the progress, through the pump, of a sequence of small, fixed shape, discrete cavities, as its rotor is turned. This leads to the volumetric flow rate being proportional to the rotation rate (bidirectionally) and to low levels of shearing being applied to the pumped fluid.

Yokogawa Electric

Yokogawa Electric Corporation is a Japanese multinational electrical engineering and software company, with businesses based on its measurement, control, and information technologies.

Gear pump

A gear pump uses the meshing of gears to pump fluid by displacement. They are one of the most common types of pumps for hydraulic fluid power applications. The gear pump was invented around 1600 by Johannes Kepler.

An orifice plate is a device used for measuring flow rate, for reducing pressure or for restricting flow.

Rotary-screw compressor Gas compressor using a rotary positive-displacement mechanism

A rotary-screw compressor is a type of gas compressor, such as an air compressor, that uses a rotary-type positive-displacement mechanism. These compressors are common in industrial applications and replace more traditional piston compressors where larger volumes of compressed gas are needed, e.g. for large refrigeration cycles such as chillers, or for compressed air systems to operate air-driven tools such as jackhammers and impact wrenches. For smaller rotor sizes the inherent leakage in the rotors becomes much more significant, leading to this type of mechanism being less suitable for smaller compressors than piston compressors.

Gerotor

A gerotor is a positive displacement pump. The name gerotor is derived from "generated rotor". A gerotor unit consists of an inner and outer rotor. The inner rotor has n teeth, while the outer rotor has n+1 teeth; with n defined as a natural number greater than or equal to 2. The axis of the inner rotor is offset from the axis of the outer rotor and both rotors rotate on their respective axes. The geometry of the two rotors partitions the volume between them into n different dynamically-changing volumes. During the assembly's rotation cycle, each of these volumes changes continuously, so any given volume first increases, and then decreases. An increase creates a vacuum. This vacuum creates suction, and hence, this part of the cycle is where the inlet is located. As a volume decreases compression occurs. During this compression period, fluids can be pumped, or, if they are gaseous fluids, compressed.

Lobe pump

A lobe pump, or rotary lobe pump, is a type of positive displacement pump. It is similar to a gear pump except the lobes are designed to almost meet, rather than touch and turn each other. An early example of a lobe pump is the Roots Blower, patented in 1860 to blow combustion air to melt iron in blast furnaces, but now more commonly used as an engine supercharger.

Hydraulic pump

Hydraulic pumps are used in hydraulic drive systems and can be hydrostatic or hydrodynamic. A hydraulic pump is a mechanical source of power that converts mechanical power into hydraulic energy. It generates flow with enough power to overcome pressure induced by the load at the pump outlet. When a hydraulic pump operates, it creates a vacuum at the pump inlet, which forces liquid from the reservoir into the inlet line to the pump and by mechanical action delivers this liquid to the pump outlet and forces it into the hydraulic system. Hydrostatic pumps are positive displacement pumps while hydrodynamic pumps can be fixed displacement pumps, in which the displacement cannot be adjusted, or variable displacement pumps, which have a more complicated construction that allows the displacement to be adjusted. Hydrodynamic pumps are more frequent in day-to-day life. Hydrostatic pumps of various types all work on the principle of Pascal's law.

Water metering Process of measuring water use

Water metering is the practice of measuring water use. Water meters measure the volume of water used by residential and commercial building units that are supplied with water by a public water supply system. They are also used to determine flow through a particular portion of the system.

Custody transfer Oil and gas industry term for transfer of physical substance from one operator to another

Custody Transfer in the oil and gas industry refers to the transactions involving transporting physical substance from one operator to another. This includes the transferring of raw and refined petroleum between tanks and tankers; tankers and ships and other transactions. Custody transfer in fluid measurement is defined as a metering point (location) where the fluid is being measured for sale from one party to another. During custody transfer, accuracy is of great importance to both the company delivering the material and the eventual recipient, when transferring a material.

A rotodynamic pump is a kinetic machine in which energy is continuously imparted to the pumped fluid by means of a rotating impeller, propeller, or rotor, in contrast to a positive displacement pump in which a fluid is moved by trapping a fixed amount of fluid and forcing the trapped volume into the pump's discharge. Examples of rotodynamic pumps include adding kinetic energy to a fluid such as by using a centrifugal pump to increase fluid velocity or pressure.

Screw pump

A screw pump, also known as a water screw, is a positive-displacement (PD) pump that use one or several screws to move fluid solids or liquids along the screw(s) axis. In its simplest form, a single screw rotates in a cylindrical cavity, thereby moving the material along the screw's spindle. This ancient construction is still used in many low-tech applications, such as irrigation systems and in agricultural machinery for transporting grain and other solids.

Lorentz force velocimetry (LFV) is a noncontact electromagnetic flow measurement technique. LFV is particularly suited for the measurement of velocities in liquid metals like steel or aluminium and is currently under development for metallurgical applications. The measurement of flow velocities in hot and aggressive liquids such as liquid aluminium and molten glass constitutes one of the grand challenges of industrial fluid mechanics. Apart from liquids, LFV can also be used to measure the velocity of solid materials as well as for detection of micro-defects in their structures.

Marine pump

A Marine pump is a pump which is used on board a vessel (ship) or an offshore platform.

Vortex flowmeter is a flowmeter for measuring fluid flow rates in an enclosed conduit.

References

  1. "Archived copy". Archived from the original on 2012-05-05. Retrieved 2012-04-04.{{cite web}}: CS1 maint: archived copy as title (link)
  1. Flow Measurement | Practical Guides for Measurement and Control | D. W. Spitzer, Editor | Chapter 13 | Instrument Society of America (ISA)
  2. Flow Measurement | Practical Guides for Measurement and Control | D. W. Spitzer, Editor | Chapter 13 | Instrument Society of America (ISA)
  3. Flow Measurement | Practical Guides for Measurement and Control | D. W. Spitzer, Editor | Chapter 13 | Instrument Society of America (ISA)
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  8. "Details".
  9. http://kcdb.bipm.org/appendixB/KCDB_ApB_info.asp?cmp_idy=357&cmp_cod=CCM.FF-K2&prov=exalead
  10. http://kcdb.bipm.org/appendixB/KCDB_ApB_info.asp?cmp_idy=1465&cmp_cod=CCM.FF-K2.2015&prov=exalead
  11. http://kcdb.bipm.org/AppendixB/KCDB_ApB_info.asp?cmp_idy=375&cmp_cod=APMP%2EM%2EFF-K2&page=
  12. http://kcdb.bipm.org/appendixB/KCDB_ApB_info.asp?cmp_idy=1061&cmp_cod=APMP%2EM%2EFF-K2%2Ea&page=
  13. http://kcdb.bipm.org/appendixB/KCDB_ApB_info.asp?cmp_idy=357&cmp_cod=CCM.FF-K2&prov=exalead
  14. http://kcdb.bipm.org/appendixB/KCDB_ApB_info.asp?cmp_idy=1465&cmp_cod=CCM.FF-K2.2015&prov=exalead
  15. http://kcdb.bipm.org/appendixB/KCDB_ApB_info.asp?cmp_idy=1061&cmp_cod=APMP%2EM%2EFF-K2%2Ea&page=
  16. http://kcdb.bipm.org/AppendixB/KCDB_ApB_info.asp?cmp_idy=375&cmp_cod=APMP%2EM%2EFF-K2&page=
  17. David W. Spitzer, Industrial Flow Measurement (3rd Edition) ISA, (2005) Chapter 15.