Product binning

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Product binning is the categorizing of finished products based on their characteristics. [1] Any mining, harvesting, or manufacturing process will yield products spanning a range of quality and desirability in the marketplace. Binning allows differing quality products to be priced appropriately for various uses and markets.

Contents

Product binning and grading allows a degree of price discrimination which may be easier to defend legally, since it can be based on real or perceived differences in product quality.

In order to undergo binning, manufactured products require testing, usually performed by machines in bulk. Binning allows large variances in performance to be condensed into a smaller number of marketed designations. [2] This ensures coherency in the marketplace, with tiers of performance clearly delineated. The immediate result of this practice is that, for legal and reputational reasons, products sold under a certain designation must meet that designation at a minimum. Individual products may still exceed advertised performance. Different bins may even be assigned different model numbers and prices [ example needed ].

Agriculture

An everyday example of product binning occurs with agricultural products, such as fruits, nuts, and vegetables. The yield from a harvest may vary considerably in quality, from near-inedible to ideal photographic appearance. The produce is sorted into quality categories which may be based on nutrition and safety, but also often have criteria that are based on cosmetic appearance. The best quality items may be classified into categories such as "Choice" or "Grade A", and are sold at a premium price for table presentation and consumption.

Items that are less visually appealing or damaged may be binned for incorporation into frozen, dried, canned, or otherwise-processed foods. Consumers rarely see these lesser categories for sale in a raw, unprocessed condition.

Foods of even lower quality may be processed into pet food or animal feed, or composted into fertilizer.

Clothing and fashion

Gemstones

Semiconductor manufacturing

Background

Semiconductor manufacturing is an imprecise process, sometimes achieving as low as 30% yield. [3] Defects in manufacturing are not always fatal, and in many cases it is possible to salvage part of a failed batch of integrated circuits by modifying performance characteristics. For example, by reducing the clock frequency or disabling non-critical parts that are defective, the parts can be sold at a lower price, fulfilling the needs of lower-end market segments. [4] [2]

This practice occurs throughout the semiconductor industry on products such as CPUs, RAM, and GPUs, SSDs. [2]

In 2020, when Apple launched their new Apple silicon M1 chip, they offered parts with 8 GPU cores as well as 7 GPU cores, a result of binning parts that had shortcomings. [5]

In 2021, when Apple launched their new Apple silicon A15 Bionic chip, they similarly gave a 5-core GPU to the iPhone 13 Pro and iPad mini 6 and a (binned) 4-core GPU to the iPhone 13.

Speed bump

A speed bump, in computer terms, is a slight increase in frequency (e.g., from 1.8 to 1.9 GHz) or a slight increase in functionality (e.g. Intel Core i7-8700K to i7-8086K [6] ). Some time after the initial release of a product, manufacturers may choose to increase the clock frequency of an integrated circuit for a variety of reasons, ranging from improved yields to more conservative speed ratings (e.g., actual power consumption lower than TDP). These models are binned as different product chipsets, which places the product into separate virtual bins in which manufacturers can designate them into lower-end chipsets with different performance characteristics.

Testing

Finished products enter a machine [7] [8] that can test hundreds of pieces at a time, taking only a few hours to complete. Each piece can be tested to determine its highest stable clock frequency and accompanying voltage and temperature while running. [1] [8]

Overclocking and core unlocking

Overclocking

Overclocking is the increase of clock speed beyond the manufacturer's maximum rated clockspeed. Since manufacturers are only required to meet the minimum advertised specifications, the potential for overclocking of a product is not typically tested during the binning process. [9] Therefore, it should not be assumed that higher-rated products will overclock better than lower-rated ones.

The resulting variation in upper-limit overclocking potential between otherwise identical pieces of hardware results in what is known as the "silicon lottery" by computer hobbyists, [10] where the peak stable clock speeds (typically of a CPU or GPU) are unknown until being tested after purchasing.

Core unlocking

Similar to frequency binning, products may also be binned based upon the number of cores which are enabled. As with overclocking, some chips may have more cores than marketed. It may be possible for the end user to enable these cores. [11] [12]

Related Research Articles

<span class="mw-page-title-main">Pentium 4</span> Brand by Intel

Pentium 4 is a series of single-core CPUs for desktops, laptops and entry-level servers manufactured by Intel. The processors were shipped from November 20, 2000 until August 8, 2008. It was removed from the official price lists starting in 2010, being replaced by Pentium Dual-Core and Core 2.

<span class="mw-page-title-main">Overclocking</span> Practice of increasing the clock rate of a computer to exceed that certified by the manufacturer

In computing, overclocking is the practice of increasing the clock rate of a computer to exceed that certified by the manufacturer. Commonly, operating voltage is also increased to maintain a component's operational stability at accelerated speeds. Semiconductor devices operated at higher frequencies and voltages increase power consumption and heat. An overclocked device may be unreliable or fail completely if the additional heat load is not removed or power delivery components cannot meet increased power demands. Many device warranties state that overclocking or over-specification voids any warranty, but some manufacturers allow overclocking as long as it is done (relatively) safely.

Underclocking, also known as downclocking, is modifying a computer or electronic circuit's timing settings to run at a lower clock rate than is specified. Underclocking is used to reduce a computer's power consumption, increase battery life, reduce heat emission, and it may also increase the system's stability, lifespan/reliability and compatibility. Underclocking may be implemented by the factory, but many computers and components may be underclocked by the end user.

In computing, the clock rate or clock speed typically refers to the frequency at which the clock generator of a processor can generate pulses, which are used to synchronize the operations of its components, and is used as an indicator of the processor's speed. It is measured in the SI unit of frequency hertz (Hz).

<span class="mw-page-title-main">Xeon</span> Line of Intel server and workstation processors

Xeon is a brand of x86 microprocessors designed, manufactured, and marketed by Intel, targeted at the non-consumer workstation, server, and embedded system markets. It was introduced in June 1998. Xeon processors are based on the same architecture as regular desktop-grade CPUs, but have advanced features such as support for ECC memory, higher core counts, more PCI Express lanes, support for larger amounts of RAM, larger cache memory and extra provision for enterprise-grade reliability, availability and serviceability (RAS) features responsible for handling hardware exceptions through the Machine Check Architecture. They are often capable of safely continuing execution where a normal processor cannot due to these extra RAS features, depending on the type and severity of the machine-check exception (MCE). Some also support multi-socket systems with two, four, or eight sockets through use of the Ultra Path Interconnect (UPI) bus.

<span class="mw-page-title-main">Chipset</span> Electronic component to manage data flow of a CPU

In a computer system, a chipset is a set of electronic components on one or more ULSI integrated circuits known as a "Data Flow Management System" that manages the data flow between the processor, memory and peripherals. It is usually found on the motherboard of computers. Chipsets are usually designed to work with a specific family of microprocessors. Because it controls communications between the processor and external devices, the chipset plays a crucial role in determining system performance.

<span class="mw-page-title-main">Northbridge (computing)</span> One of the two chips in the core logic chipset architecture on a PC motherboard

In computing, a northbridge is one of two chips comprising the core logic chipset architecture on a PC motherboard. A northbridge is connected directly to a CPU via the front-side bus (FSB) to handle high-performance tasks, and is usually used in conjunction with a slower southbridge to manage communication between the CPU and other parts of the motherboard. Since the 2010s, die shrink and improved transistor density have allowed for increasing chipset integration, and the functions performed by northbridges are now often incorporated into other components. As of 2019, Intel and AMD had both released chipsets in which all northbridge functions had been integrated into the CPU. Modern Intel Core processors have the northbridge integrated on the CPU die, where it is known as the uncore or system agent.

<span class="mw-page-title-main">Pentium D</span> Family of Intel microprocessors

Pentium D is a range of desktop 64-bit x86-64 processors based on the NetBurst microarchitecture, which is the dual-core variant of the Pentium 4 manufactured by Intel. Each CPU comprised two cores. The brand's first processor, codenamed Smithfield and manufactured on the 90 nm process, was released on May 25, 2005, followed by the 65 nm Presler nine months later. The core implementation on the 90 nm "Smithfield" and later 65 nm "Presler" are designed differently but are functionally the same. The 90 nm "Smithfield" contains a single die, with two adjoined but functionally separate CPU cores cut from the same wafer. The later 65 nm "Presler" utilized a multi-chip module package, where two discrete dies each containing a single core reside on the CPU substrate. Neither the 90nm "Smithfield" nor the 65 nm "Presler" were capable of direct core to core communication, relying instead on the northbridge link to send information between the 2 cores.

<span class="mw-page-title-main">Sandy Bridge</span> Intel processor microarchitecture

Sandy Bridge is the codename for Intel's 32 nm microarchitecture used in the second generation of the Intel Core processors. The Sandy Bridge microarchitecture is the successor to Nehalem and Westmere microarchitecture. Intel demonstrated a Sandy Bridge processor in 2009, and released first products based on the architecture in January 2011 under the Core brand.

The AMD 700 chipset series is a set of chipsets designed by ATI for AMD Phenom processors to be sold under the AMD brand. Several members were launched in the end of 2007 and the first half of 2008, others launched throughout the rest of 2008.

Dynamic frequency scaling is a power management technique in computer architecture whereby the frequency of a microprocessor can be automatically adjusted "on the fly" depending on the actual needs, to conserve power and reduce the amount of heat generated by the chip. Dynamic frequency scaling helps preserve battery on mobile devices and decrease cooling cost and noise on quiet computing settings, or can be useful as a security measure for overheated systems.

The term die shrink refers to the scaling of metal–oxide–semiconductor (MOS) devices. The act of shrinking a die creates a somewhat identical circuit using a more advanced fabrication process, usually involving an advance of lithographic nodes. This reduces overall costs for a chip company, as the absence of major architectural changes to the processor lowers research and development costs while at the same time allowing more processor dies to be manufactured on the same piece of silicon wafer, resulting in less cost per product sold.

<span class="mw-page-title-main">Haswell (microarchitecture)</span> Intel processor microarchitecture

Haswell is the codename for a processor microarchitecture developed by Intel as the "fourth-generation core" successor to the Ivy Bridge. Intel officially announced CPUs based on this microarchitecture on June 4, 2013, at Computex Taipei 2013, while a working Haswell chip was demonstrated at the 2011 Intel Developer Forum. With Haswell, which uses a 22 nm process, Intel also introduced low-power processors designed for convertible or "hybrid" ultrabooks, designated by the "U" suffix.

<span class="mw-page-title-main">Intel Core</span> Line of CPUs by Intel

Intel Core is a line of streamlined midrange consumer, workstation and enthusiast computer central processing units (CPUs) marketed by Intel Corporation. These processors displaced the existing mid- to high-end Pentium processors at the time of their introduction, moving the Pentium to the entry level. Identical or more capable versions of Core processors are also sold as Xeon processors for the server and workstation markets.

<span class="mw-page-title-main">Skylake (microarchitecture)</span> CPU microarchitecture by Intel

Skylake is Intel's codename for its sixth generation Core microprocessor family that was launched on August 5, 2015, succeeding the Broadwell microarchitecture. Skylake is a microarchitecture redesign using the same 14 nm manufacturing process technology as its predecessor, serving as a tock in Intel's tick–tock manufacturing and design model. According to Intel, the redesign brings greater CPU and GPU performance and reduced power consumption. Skylake CPUs share their microarchitecture with Kaby Lake, Coffee Lake, Cannon Lake, Whiskey Lake, and Comet Lake CPUs.

<span class="mw-page-title-main">Ivy Bridge (microarchitecture)</span> CPU microarchitecture by Intel

Ivy Bridge is the codename for Intel's 22 nm microarchitecture used in the third generation of the Intel Core processors. Ivy Bridge is a die shrink to 22 nm process based on FinFET ("3D") Tri-Gate transistors, from the former generation's 32 nm Sandy Bridge microarchitecture—also known as tick–tock model. The name is also applied more broadly to the Xeon and Core i7 Ivy Bridge-E series of processors released in 2013.

<span class="mw-page-title-main">Broadwell (microarchitecture)</span> Fifth model generation of Intel Processor

Broadwell is the fifth generation of the Intel Core processor. It is Intel's codename for the 14 nanometer die shrink of its Haswell microarchitecture. It is a "tick" in Intel's tick–tock principle as the next step in semiconductor fabrication. Like some of the previous tick-tock iterations, Broadwell did not completely replace the full range of CPUs from the previous microarchitecture (Haswell), as there were no low-end desktop CPUs based on Broadwell.

<span class="mw-page-title-main">Kaby Lake</span> Intel microprocessor, released in 2016

Kaby Lake is Intel's codename for its seventh generation Core microprocessor family announced on August 30, 2016. Like the preceding Skylake, Kaby Lake is produced using a 14 nanometer manufacturing process technology. Breaking with Intel's previous "tick–tock" manufacturing and design model, Kaby Lake represents the optimized step of the newer process–architecture–optimization model. Kaby Lake began shipping to manufacturers and OEMs in the second quarter of 2016, with its desktop chips officially launched in January 2017.

<span class="mw-page-title-main">Coffee Lake</span> Eighth-generation Intel Core microprocessor family

Coffee Lake is Intel's codename for its eighth-generation Core microprocessor family, announced on September 25, 2017. It is manufactured using Intel's second 14 nm process node refinement. Desktop Coffee Lake processors introduced i5 and i7 CPUs featuring six cores and Core i3 CPUs with four cores and no hyperthreading.

References

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  6. Cutress, Ian (11 June 2018). "The Intel Core i7-8086K Review". AnandTech.
  7. http://www.legitreviews.com/images/reviews/719/centaur_thermo.jpg [ bare URL image file ]
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  12. James, Dave (24 July 2009). "How to unlock the Phenom's fourth core". techradar. Retrieved 17 December 2016.