This article is missing information about more binning examples and procedures.(May 2019) |
Product binning is the categorizing of finished products based on their characteristics. [1] Any mining, harvesting, or manufacturing process will yield products spanning a range of quality and desirability in the marketplace. Binning allows differing quality products to be priced appropriately for various uses and markets.
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In order to undergo binning, manufactured products require testing, usually performed by machines in bulk. Binning allows large variances in performance to be condensed into a smaller number of marketed designations. [2] This ensures coherency in the marketplace, with tiers of performance clearly delineated. The immediate result of this practice is that, for legal and reputational reasons, products sold under a certain designation must meet that designation at a minimum. Individual products may still exceed advertised performance. Different bins may even be assigned different model numbers and prices. Examples are listed in the sections below for various product categories.
An everyday example of product binning occurs with agricultural products, such as fruits, nuts, and vegetables. The yield from a harvest may vary considerably in quality, from near-inedible to ideal photographic appearance. The produce is sorted into quality categories which may be based on nutrition and safety, but also often have criteria that are based on cosmetic appearance. The best quality items may be classified into categories such as "Choice" or "Grade A", and are sold at a premium price for table presentation and consumption.
Items that are less visually appealing or damaged may be binned for incorporation into frozen, dried, canned, or otherwise-processed foods. Consumers rarely see these lesser categories for sale in a raw, unprocessed condition.
Foods of even lower quality may be processed into pet food or animal feed, or composted into fertilizer.
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Semiconductor manufacturing is an imprecise process, sometimes achieving as low as 30% yield. [3] Defects in manufacturing are not always fatal, and in many cases it is possible to salvage part of a failed batch of integrated circuits by modifying performance characteristics. For example, by reducing the clock frequency or disabling non-critical parts that are defective, the parts can be sold at a lower price, fulfilling the needs of lower-end market segments. [4] [2]
This practice occurs throughout the semiconductor industry on products such as CPUs, RAM, GPUs, and SSDs. [2]
In 2020, when Apple launched their new Apple silicon M1 chip, they offered parts with 8 GPU cores as well as 7 GPU cores, a result of binning parts that had shortcomings. [5]
In 2021, when Apple launched their new Apple silicon A15 Bionic chip, they similarly gave a 5-core GPU to the iPhone 13 Pro and iPad mini 6 and a (binned) 4-core GPU to the iPhone 13.
A speed bump, in computer terms, is a slight increase in frequency (e.g., from 1.8 to 1.9 GHz) or a slight increase in functionality (e.g. Intel Core i7-8700K to i7-8086K [6] ). Some time after the initial release of a product, manufacturers may choose to increase the clock frequency of an integrated circuit for a variety of reasons, ranging from improved yields to more conservative speed ratings (e.g., actual power consumption lower than TDP). These models are binned as different product chipsets, which places the product into separate virtual bins in which manufacturers can designate them into lower-end chipsets with different performance characteristics.
Finished products enter a machine [7] [8] that can test hundreds of pieces at a time, taking only a few hours to complete. Each piece can be tested to determine its highest stable clock frequency and accompanying voltage and temperature while running. [1] [8]
Overclocking is the increase of clock speed beyond the manufacturer's maximum rated clockspeed. Since manufacturers are only required to meet the minimum advertised specifications, the potential for overclocking of a product is not typically tested during the binning process. [9] Therefore, it should not be assumed that higher-rated products will overclock better than lower-rated ones.
The resulting variation in upper-limit overclocking potential between otherwise identical pieces of hardware results in what is known as the "silicon lottery" by computer hobbyists, [10] where the peak stable clock speeds (typically of a CPU or GPU) are unknown until being tested after purchasing.
Any given electrical device will consume the least power when it gets the minimum amount of current and voltage possible. [note 1] As energy conservation is often a desired trait, individual chips that are stable at lower voltage and power levels are considered better bins. Voltage binning, unlike frequency binning, has a testing procedure that has irreversible effects on the test sample including electromigration, which limits the duration of such testing.
Similar to frequency binning, products may also be binned based upon the number of cores which are enabled. As with overclocking, some chips may have more cores than marketed. In some products, it may be possible for the end user to enable these cores. [11] [12]
Celeron is a series of IA-32 and x86-64 computer microprocessors targeted at low-cost personal computers, manufactured by Intel from 1998 until 2023.
In computing, overclocking is the practice of increasing the clock rate of a computer to exceed that certified by the manufacturer. Commonly, operating voltage is also increased to maintain a component's operational stability at accelerated speeds. Semiconductor devices operated at higher frequencies and voltages increase power consumption and heat. An overclocked device may be unreliable or fail completely if the additional heat load is not removed or power delivery components cannot meet increased power demands. Many device warranties state that overclocking or over-specification voids any warranty, but some manufacturers allow overclocking as long as it is done (relatively) safely.
The front-side bus (FSB) is a computer communication interface (bus) that was often used in Intel-chip-based computers during the 1990s and 2000s. The EV6 bus served the same function for competing AMD CPUs. Both typically carry data between the central processing unit (CPU) and a memory controller hub, known as the northbridge.
Processor power dissipation or processing unit power dissipation is the process in which computer processors consume electrical energy, and dissipate this energy in the form of heat due to the resistance in the electronic circuits.
Underclocking, also known as downclocking, is modifying a computer or electronic circuit's timing settings to run at a lower clock rate than is specified. Underclocking is used to reduce a computer's power consumption, increase battery life, reduce heat emission, and it may also increase the system's stability, lifespan/reliability and compatibility. Underclocking may be implemented by the factory, but many computers and components may be underclocked by the end user. Underclocking is the opposite of overclocking.
In computing, the clock rate or clock speed typically refers to the frequency at which the clock generator of a processor can generate pulses, which are used to synchronize the operations of its components, and is used as an indicator of the processor's speed. It is measured in the SI unit of frequency hertz (Hz).
In a computer system, a chipset is a set of electronic components on one or more integrated circuits that manages the data flow between the processor, memory and peripherals. The chipset is usually found on the motherboard of computers. Chipsets are usually designed to work with a specific family of microprocessors. Because it controls communications between the processor and external devices, the chipset plays a crucial role in determining system performance. Sometimes the term "chipset" is used to describe a system on chip (SoC) used in a mobile phone.
In computing, a northbridge is a microchip that comprises the core logic chipset architecture on motherboards to handle high-performance tasks, especially for older personal computers. It is connected directly to a CPU via the front-side bus (FSB), and is usually used in conjunction with a slower southbridge to manage communication between the CPU and other parts of the motherboard.
The CPU core voltage (VCORE) is the power supply voltage supplied to the processing cores of CPU, GPU, or any other device with a processing core. The amount of power a CPU uses, and thus the amount of heat it dissipates, is the product of this voltage and the current it draws. In modern CPUs, which are CMOS circuits, the current is almost proportional to the clock speed, the CPU drawing almost no current between clock cycles.
Sandy Bridge is the codename for Intel's 32 nm microarchitecture used in the second generation of the Intel Core processors. The Sandy Bridge microarchitecture is the successor to Nehalem and Westmere microarchitecture. Intel demonstrated an A1 stepping Sandy Bridge processor in 2009 during Intel Developer Forum (IDF), and released first products based on the architecture in January 2011 under the Core brand.
The AMD 700 chipset series is a set of chipsets designed by ATI for AMD Phenom processors to be sold under the AMD brand. Several members were launched in the end of 2007 and the first half of 2008, others launched throughout the rest of 2008.
Dynamic frequency scaling is a power management technique in computer architecture whereby the frequency of a microprocessor can be automatically adjusted "on the fly" depending on the actual needs, to conserve power and reduce the amount of heat generated by the chip. Dynamic frequency scaling helps preserve battery on mobile devices and decrease cooling cost and noise on quiet computing settings, or can be useful as a security measure for overheated systems.
In computer architecture, dynamic voltage scaling is a power management technique in which the voltage used in a component is increased or decreased, depending upon circumstances. Dynamic voltage scaling to increase voltage is known as overvolting; dynamic voltage scaling to decrease voltage is known as undervolting. Undervolting is done in order to conserve power, particularly in laptops and other mobile devices, where energy comes from a battery and thus is limited, or in rare cases, to increase reliability. Overvolting is done in order to support higher frequencies for performance.
Haswell is the codename for a processor microarchitecture developed by Intel as the "fourth-generation core" successor to the Ivy Bridge. Intel officially announced CPUs based on this microarchitecture on June 4, 2013, at Computex Taipei 2013, while a working Haswell chip was demonstrated at the 2011 Intel Developer Forum. Haswell was the last generation of Intel processor to have socketed processors on mobile. With Haswell, which uses a 22 nm process, Intel also introduced low-power processors designed for convertible or "hybrid" ultrabooks, designated by the "U" suffix. Haswell began shipping to manufacturers and OEMs in mid-2013, with its desktop chips officially launched in September 2013.
Intel Core is a line of multi-core central processing units (CPUs) for midrange, embedded, workstation, high-end and enthusiast computer markets marketed by Intel Corporation. These processors displaced the existing mid- to high-end Pentium processors at the time of their introduction, moving the Pentium to the entry level. Identical or more capable versions of Core processors are also sold as Xeon processors for the server and workstation markets.
Skylake is Intel's codename for its sixth generation Core microprocessor family that was launched on August 5, 2015, succeeding the Broadwell microarchitecture. Skylake is a microarchitecture redesign using the same 14 nm manufacturing process technology as its predecessor, serving as a tock in Intel's tick–tock manufacturing and design model. According to Intel, the redesign brings greater CPU and GPU performance and reduced power consumption. Skylake CPUs share their microarchitecture with Kaby Lake, Coffee Lake, Whiskey Lake, and Comet Lake CPUs.
Ivy Bridge is the codename for Intel's 22 nm microarchitecture used in the third generation of the Intel Core processors. Ivy Bridge is a die shrink to 22 nm process based on FinFET ("3D") Tri-Gate transistors, from the former generation's 32 nm Sandy Bridge microarchitecture—also known as tick–tock model. The name is also applied more broadly to the Xeon and Core i7 Extreme Ivy Bridge-E series of processors released in 2013.
Kaby Lake is Intel's codename for its seventh generation Core microprocessor family announced on August 30, 2016. Like the preceding Skylake, Kaby Lake is produced using a 14 nanometer manufacturing process technology. Breaking with Intel's previous "tick–tock" manufacturing and design model, Kaby Lake represents the optimized step of the newer process–architecture–optimization model. Kaby Lake began shipping to manufacturers and OEMs in the second quarter of 2016, with its desktop chips officially launched in January 2017.
Coffee Lake is Intel's codename for its eighth-generation Core microprocessor family, announced on September 25, 2017. It is manufactured using Intel's second 14 nm process node refinement. Desktop Coffee Lake processors introduced i5 and i7 CPUs featuring six cores and Core i3 CPUs with four cores and no hyperthreading.
Raptor Lake is Intel's codename for the 13th and 14th generations of Intel Core processors based on a hybrid architecture, utilizing Raptor Cove performance cores and Gracemont efficient cores. Like Alder Lake, Raptor Lake is fabricated using Intel's Intel 7 process. Raptor Lake features up to 24 cores and 32 threads and is socket compatible with Alder Lake systems. Like earlier generations, Raptor Lake processors also need accompanying chipsets. Raptor Lake CPUs have suffered issues with permanent damage from elevated voltage due to a vulnerable clock tree circuit, resulting in instability. Intel claims these issues have been since fixed in the latest microcode patches, which requires updating the motherboard's BIOS.