Schottel (company)

Last updated
Schottel
Company type GmbH
Industry Industrial machinery,
Mechanical engineering
Founded1921
FounderJosef Becker
Headquarters Germany, Spay
Area served
Worldwide
Key people
Dr. Christian Strahberger (CEO)
Products azimuth thrusters and marine propulsion, manoeuvring systems, steering systems
Revenue€ 343 million (2014)
Number of employees
approx. 1200
Website schottel.com

Schottel is a manufacturer of propulsion and steering systems for ships and offshore applications. The company founder Josef Becker invented the rudderpropeller, a z-drive, in 1950. Today the company develops and manufactures azimuth propulsion, maneuvering and steering systems. In 2014 the subsidiary Schottel Hydro was founded to bundle up the company activities in the hydrokinetic energy segment.

Contents

History

Early beginnings

In 1921 Josef Becker (1897–1973) founded his craftsman's enterprise in an old farmhouse in Spay on the Rhine. In 1925 he designed and built his first shallop, followed by the first motorboat in 1928. In the mid 1930s Becker bought part of the present-day company premises and founded Schottel Werft. He named his enterprise after a section of the river Rhine which is called Auf der Schottel and located close by in Osterspai. [1]

From shipyard to ship propulsion

With the beginning of the 1950s Becker started working on his invention, a ship propeller that is steerable through 360 degrees. In 1951 the company's own motorboat was equipped with the first Schottel Rudderpropeller, which Becker called SRP. Soon, the rudderpropeller was known as a propulsion unit for small fast patrol craft for the German police and government. At the end of this decade Schottel opened its first subsidiary abroad in the Netherlands. In 1967, Janus, the first tractor tug equipped with two rudderpropellers, was launched in Hamburg. [1]

The next Schottel propulsion system was launched in 1978: The Schottel Pump Jet was designed for operation in shallow waters and installed flush with a vessel's hull. In 1996 the portfolio expanded with the Schottel Twin Propeller, a twin version of the rudderpropeller. In 2003, the Schottel Combi Drive was established with an electric motor which is vertically integrated into the support tube of the rudderpropeller. In 1998 Schottel opened a new production plant in Suzhou, China. The following year, Schottel acquired WPM Wismarer Propeller-und Maschinenbau GmbH which was merged in the newly founded Schottel Schiffsmaschinen and a new Schottel GmbH office in Wismar. Schottel expands its production capacities in Dörth, an industrial park surrounding the Schottel headquarters in Spay. In summer 2015, 23,000 m2 (250,000 sq ft) of production and office space will be available. [2]

Schottel worldwide

Schottel headquarters Spay Schottel-Spay 02.JPG
Schottel headquarters Spay

Schottel GmbH has its headquarters in Spay, two German subsidiaries in Hamburg and Wismar, and a network of subsidiary agencies in several countries and regions.

Schottel subsidiaries

Core business

Since Schottel developed the first Z-drive in the 1950s the product portfolio has been extended by a range of thruster types (selection).

The Schottel Rudderpropeller

The idea of the rudderpropeller was the result of Becker's thoughts about the propulsion plants that took up too much space on board. He was looking for a system that could be installed space-efficiently with good maneuvering properties and developed a Z-drive system with a propeller that could be endlessly steered through 360 degrees. A classic application for rudderpropellers is tugs as the example of Janus shows. The first tractor tug was commissioned in 1967 in the Port of Hamburg. It was equipped with two Schottel Rudderpropellers in the front third of the vessel. [1]

The Schottel Rudderpropeller is used in almost any kind of vessel from offshore vessels to tugs. It is available as a fixed pitch or controllable-pitch propeller. It is also available as a hydraulically retractable system for open-water service, dynamic positioning or varying water depths and underwater mountable thruster for ships that need to reduce docking times. [3]

In 2014 Schottel introduced a rudderpropeller with an additional electric motor (PTI - power take in)[ clarification needed ] as a hybrid propulsion concept. Here, the electric motor suffices for partial-load duties, the diesel engine is employed for operation at greater load, and the electric motor can be switched on to provide additional power. The PTI and diesel engine are centrally-controlled as a single system. This thruster is installed in the tug Eddy, built by Holland Shipyard. [4]

The Schottel Twin Propeller

The demand for increasing power ratings could first be answered with larger rudderpropellers. Limits were set to this trend by mechanical stress and the fact that with an increasing propeller diameter, the draft of the vessel inevitably increases. Schottel therefore developed a thruster where the required power is divided between two counter-rotating thrusters that share a single shaft. The Twin Propeller is equipped with a pull propeller and a push propeller. The vortex street of the front pull propeller passes between the blades of the rear push propeller without impeding it. Contraction of the slip stream in the pull propeller means that more water reaches the push propeller from the sides. The strut is equipped with a fin, thus the swirl energy generated in the propeller stream is recovered. Additionally, the flow around the fins creates a lift component in the thrust direction, which has a thrust-enhancing effect. [5] [6]

The Schottel Combi Drive

The Combi Drive is based on the Schottel Rudderpropeller and combines its characteristics with the principle of an electric drive. The Combi Drive exists in both single and twin propeller versions. Instead of an above-water gearbox, the electric motor is integrated into the vertical shaft of the thruster. In combination with a power management system, electric drives increase the efficiency of the propulsion system and reduce fuel consumption. Electric energy generation systems produce only the power currently required and distribute it to the various consumers. [5] [6] [7]

The Schottel Pump Jet

Schottel developed the Pump Jet for shallow waters. It is also used as an additional maneuvering aid for main propulsion or as a redundant auxiliary propulsion unit. An impeller sucks in water from under the hull and forces it into a pump housing. The outlet nozzles are integrated into an azimuthing base plate which is installed flush with the hull. [6]

The Schottel Controllable Pitch Propeller

Schottel Controllable Pitch Propellers can be used in several vessel types like bigger ferries, container ships, heavy lift vessels or offshore supply vessels. The power spectrum includes application up to 30 MW (40,000 hp). The propeller diameters vary between 1.5 and 8.0 m (4 ft 11 in and 26 ft 3 in). Unlike a conventional fixed pitch propeller, the blades can be rotated and change their pitches variably from zero thrust to headway or reversing. [8] [9]

The Schottel Transverse Thruster

Transverse Thrusters are installed in the bow or stern of a vessel in order to improve maneuverability. Depending on the type of vessel, the range of application for Transverse Thrusters extends from harbor maneuvering to positioning tasks offshore. The units can be installed either with a horizontal or vertical motor flange. [6] [10] [11]

Schottel Hydro

Schottel Hydro bundles up the hydrokinetic energy business of Schottel. The subsidiary comprises activities in three segments: instream turbines for river and tidal currents, semi-submerged platforms and components, such as turbine hubs and drives. The hydrokinetic turbines have a rotor diameter between 3 and 5 m (9.8 and 16.4 ft) and produce between 54 and 70 kW (72 and 94 hp). Turbines can be combined to meet higher power demands.

In 2016, Schottel Hydro and its subsidiaries planned to install a tidal turbine array named TRITON in the Bay of Fundy, Canada. [12] [13] In 2017, Schottel Hydro scaled down its Bay of Fundy operations, going from the planned large turbine array to a smaller tidal platform made by Scottish company Sustainable Marine, [14] which was deployed in 2019. [15] Schottel Hydro and Sustainable Marine merged later in 2019 [16] and continued working in the Bay of Fundy until 2023, when the project was shut down. [17]

Selected projects

Year of constructionNameProductOwner/ OperatorAdditional Information
2014Bhagwan Dryden2x STP 550Flag of Australia (converted).svg  Australia Bhagwan Marinedive support vessel
2013Vidar4x SCD 2020
3x STT 3030
Flag of Germany.svg  Germany HOCHTIEF Solutions AG construction vessel
2013Connor Bordelon2x SRP 1215
2x STT 2
Flag of the United States (23px).png  United States Bordelon Marineoffshore supply vessel
2013Starnav Perseus2x SCD 2020
2x STT 2
Flag of Brazil.svg  Brazil Starnavplatform supply vessel
2012GPC Barú2x SRP 1515Flag of Colombia.svg  Colombia SPR Cartagenaazimuth stern driven tug
2013Sl Jamba2x SRP 1515Flag of Singapore.svg  Singapore Smit Lamnalcoazimuth stern driven tug
2013Cerro Itamut2x SRP 2020Flag of Panama.svg  Panama Panama Canal Authority tractor tug
2013HOS Red Dawn2x SRP 2020
2x STT 4
Flag of the United States (23px).png  United States Hornbeck Offshore Servicesoffshore supply vessel
2012Lolland4x STP 550Flag of Denmark.svg  Denmark Faergendouble-ended ferry
2012Starnav Perseus2x SCD 2020
2x STT 2
Flag of Brazil.svg  Brazil Starnavplatform supply vessel
2011Bibby Tethra2x SPJ 57 RDFlag of the United Kingdom.svg  United Kingdom Osiris Projectsresearch vessel
2010Calovébora2x SRP 1515Flag of Panama.svg  Panama Panama Canal Authority ASD tug
2010Baltic2x SCP 100-4XG
4x STT
Flag of Germany.svg  Germany Fairplay Schleppdampfschiffs-Reederei Richard Borchard GmbH salvage tug of the German Federal Ministry of Transport and Digital Infrastructure
2009Adriaan3x SRP 1215Flag of the Netherlands.svg  Netherlands Kotug International BV rotor tug
2007Janus2x SCP 119-4XG
3x STT 330 T-LK CP
Flag of Germany.svg  Germany Harms Bergung GmbH & Co. KGanchor handling tug
2005SyltExpress2x STP 1212Flag of Germany.svg  Germany Förde Reederei Seetouristik Double-ended ferry
2004 Empress of the North 2x STP 1212
1x SPJ 220
Flag of the United States (23px).png  United States Majestic America Line paddle steamer
2004RheinEnergie2x STP 440Flag of Germany.svg  Germany Köln-Düsseldorfer Deutsche Rheinschiffahrtexcursion ship
2004Arkona2x SSP 2
1x SPJ 220
Flag of Germany.svg  Germany Wasser- und Schifffahrtsamt Stralsundmultipurpose vessel
2001Peter Pan2x SSP 10Flag of Germany.svg  Germany TT-Line GmbH und Co. KG RoPax-ferry
1999Fairplay 252x SRP 1515 CPPFlag of Germany.svg  Germany Fairplay Reederei GmbH ASD tug (bollard pull: 65 t)
1998Berlin2x SCP 141-4XGFlag of Germany.svg  Germany German Navycombat supply vessel
1997Neuwerk2x SRP 3030
1x SPJ 520
Flag of Germany.svg  Germany Federal Ministry of Transport and Digital Infrastructure multipurpose vessel
1996Goethe1x SPJ 57
1x STT 060
Flag of Germany.svg  Germany Köln-Düsseldorfer Deutsche Rheinschiffahrt paddle steamer
1988M-Boot 32x SPJ 55 MFlag of Germany.svg  Germany German Army multipurpose vessel for the German army
1986 Saipem 7000 4x SRP 4500Flag of Italy.svg  Italy Micoperi Srl / Saipem S.p.A. biggest available SRP thruster in 1986 (4500 kW)
1955Stadt Boppard1x SRP
1x NAV
Flag of Germany.svg  Germany Family Deleu Ferry construction year 1892, conversion 1955

Awards

In 2004 the Elmer A. Sperry Award was given posthumously to Schottel founder Josef Becker for the invention of the propeller.

Related Research Articles

<span class="mw-page-title-main">Propeller</span> Device that transmits rotational power into linear thrust on a fluid

A propeller is a device with a rotating hub and radiating blades that are set at a pitch to form a helical spiral which, when rotated, exerts linear thrust upon a working fluid such as water or air. Propellers are used to pump fluid through a pipe or duct, or to create thrust to propel a boat through water or an aircraft through air. The blades are shaped so that their rotational motion through the fluid causes a pressure difference between the two surfaces of the blade by Bernoulli's principle which exerts force on the fluid. Most marine propellers are screw propellers with helical blades rotating on a propeller shaft with an approximately horizontal axis.

<span class="mw-page-title-main">Icebreaker</span> Ship that is able to navigate through ice-covered waters

An icebreaker is a special-purpose ship or boat designed to move and navigate through ice-covered waters, and provide safe waterways for other boats and ships. Although the term usually refers to ice-breaking ships, it may also refer to smaller vessels, such as the icebreaking boats that were once used on the canals of the United Kingdom.

<span class="mw-page-title-main">Azimuth thruster</span> Steerable propulsion pod under a watercraft

An azimuth thruster is a configuration of marine propellers placed in pods that can be rotated to any horizontal angle (azimuth), making a rudder redundant. These give ships better maneuverability than a fixed propeller and rudder system.

<span class="mw-page-title-main">Volvo Penta</span> Swedish engine manufacturing subsidiary

Volvo Penta is a Swedish marine and industrial engine manufacturer, a joint stock company within the Volvo Group. Volvo Penta was founded as Penta in 1907 with the production of its first marine engine, the B1. The Penta company soon became an established internal combustion engine manufacturer, which in 1927 delivered the engine for Volvo's first passenger car.

<span class="mw-page-title-main">Engine room</span> Space where the propulsion machinery is installed aboard a ship

On a ship, the engine room (ER) is the compartment where the machinery for marine propulsion is located. The engine room is generally the largest physical compartment of the machinery space. It houses the vessel's prime mover, usually some variations of a heat engine. On some ships, there may be more than one engine room, such as forward and aft, or port or starboard engine rooms, or may be simply numbered. To increase a vessel's safety and chances of surviving damage, the machinery necessary for the ship's operation may be segregated into various spaces.

A propulsor is a mechanical device that gives propulsion. The word is commonly used in the marine vernacular, and implies a mechanical assembly that is more complicated than a propeller. The Kort nozzle, pump-jet and rim-driven thruster are examples.

<span class="mw-page-title-main">Voith Schneider Propeller</span> Proprietary marine propulsion system

The Voith Schneider Propeller (VSP) is a specialized marine propulsion system (MPS) manufactured by the Voith Group based on a cyclorotor design. It is highly maneuverable, being able to change the direction of its thrust almost instantaneously. It is widely used on tugs and ferries.

<span class="mw-page-title-main">Z-drive</span> Steerable marine drive system

A Z-drive is a type of marine propulsion unit. Specifically, it is an azimuth thruster. The pod can rotate 360 degrees allowing for rapid changes in thrust direction and thus vessel direction. This eliminates the need for a conventional rudder.

<span class="mw-page-title-main">Azipod</span> Electric drive azimuth thruster

Azipod is a trademarked azimuth thruster pod design, a marine propulsion unit consisting of a fixed pitch propeller mounted on a steerable gondola ("pod") containing the electric motor driving the propeller, allowing ships to be more maneuverable. They were developed in Finland in the late 1980s jointly by Wärtsilä Marine, Strömberg and the Finnish National Board of Navigation.

<span class="mw-page-title-main">Maneuvering thruster</span> Transverse or steerable propulsion device in a watercraft

Manoeuvering thrusters are transversal propulsion devices built into or mounted to either the bow or stern of a ship or boat to make it more manoeuvrable. Bow thrusters make docking easier, since they allow the captain to turn the vessel to port or starboard side, without using the main propulsion mechanism which requires some forward motion for turning; The effectiveness of a thruster is curtailed by any forward motion due to the Coandă effect. A stern thruster is of the same principle, fitted at the stern. Sufficiently large vessels often have multiple bow thrusters and stern thrusters.

RV <i>Western Flyer</i>

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Marine currents can carry large amounts of water, largely driven by the tides, which are a consequence of the gravitational effects of the planetary motion of the Earth, the Moon and the Sun. Augmented flow velocities can be found where the underwater topography in straits between islands and the mainland or in shallows around headlands plays a major role in enhancing the flow velocities, resulting in appreciable kinetic energy. The Sun acts as the primary driving force, causing winds and temperature differences. Because there are only small fluctuations in current speed and stream location with minimal changes in direction, ocean currents may be suitable locations for deploying energy extraction devices such as turbines. Other effects such as regional differences in temperature and salinity and the Coriolis effect due to the rotation of the earth are also major influences. The kinetic energy of marine currents can be converted in much the same way that a wind turbine extracts energy from the wind, using various types of open-flow rotors.

<span class="mw-page-title-main">Marine propulsion</span> Systems for generating thrust for ships and boats on water

Marine propulsion is the mechanism or system used to generate thrust to move a watercraft through water. While paddles and sails are still used on some smaller boats, most modern ships are propelled by mechanical systems consisting of an electric motor or internal combustion engine driving a propeller, or less frequently, in pump-jets, an impeller. Marine engineering is the discipline concerned with the engineering design process of marine propulsion systems.

Low-head hydro power refers to the development of hydroelectric power where the head is typically less than 20 metres, although precise definitions vary. Head is the vertical height measured between the hydro intake water level and the water level at the point of discharge. Using only a low head drop in a river or tidal flows to create electricity may provide a renewable energy source that will have a minimal impact on the environment. Since the generated power is a function of the head these systems are typically classed as small-scale hydropower, which have an installed capacity of less than 5MW.


A double acting ship is a type of icebreaking ship designed to travel forwards in open water and thin ice, but turn around and proceed astern (backwards) in heavy ice conditions. In this way, the ship can operate independently in severe ice conditions without icebreaker assistance but retain better open water performance than traditional icebreaking vessels.

<span class="mw-page-title-main">Tidal stream generator</span> Type of tidal power generation technology

A tidal stream generator, often referred to as a tidal energy converter (TEC), is a machine that extracts energy from moving masses of water, in particular tides, although the term is often used in reference to machines designed to extract energy from the run of a river or tidal estuarine sites. Certain types of these machines function very much like underwater wind turbines and are thus often referred to as tidal turbines. They were first conceived in the 1970s during the oil crisis.

<i>Baltic</i> (tug)

The Baltic is a German emergency tow vessel (ETV) commissioned in 2010.

<span class="mw-page-title-main">Rim-driven thruster</span> Electric propulsion unit for ships

The rim-driven thruster, also known as rim-driven propulsor/propeller is a novel type of electric propulsion unit for ships. The concept was proposed by Kort around 1940, but only became commercially practical in the early 21st century due to advances in DC motor controller technology. As of 2017, commercial models of between 500 kW and 3 MW are available from manufacturers such as Rolls-Royce, Schottel, Brunvoll, Baliño, Voith, Van der Velden, etc.

<span class="mw-page-title-main">Marine thruster</span> Device on a marine vehicle for producing directed hydrodynamic thrust

A marine thruster is a device for producing directed hydrodynamic thrust mounted on a marine vehicle, primarily for maneuvering or propulsion. There are a variety of different types of marine thrusters and each of them plays a role in the maritime industry. Marine thrusters come in many different shapes and sizes, for example screw propellers, Voith-Schneider propellers, waterjets, ducted propellers, tunnel bow thrusters, and stern thrusters, azimuth thrusters, rim-driven thrusters, ROV and submersible drive units. A marine thruster consists of a propeller or impeller which may be encased in some kind of tunnel or ducting that directs the flow of water to produce a resultant force intended to obtain movement in the desired direction or resist forces which would cause unwanted movement. The two subcategories of marine thrusters are for propulsion and maneuvering, the maneuvering thruster typically in the form of bow or stern thrusters and propulsion thrusters ranging from Azimuth thrusters to Rim Drive thrusters.

Many tidal stream generators have been developed over the years to harness the power of tidal currents flowing around coastlines. These are also called tidal stream turbines (TST), tidal energy converters (TEC), or marine hydro-kinetic (MHK) generation. These turbines operate on a similar principle to wind turbines, but are designed to work in a fluid approximately 800 times more dense than air which is moving at a slower velocity. Note that tidal barrages or lagoons operate on a different principle, generating power by impounding the rising and falling tide.

References

  1. 1 2 3 "Presentation of The Elmer A. Sperry Award for 2004 to Josef Becker" (PDF). Sperry Award. 2004. Retrieved 2015-03-19.
  2. "New Schottel rudderpropeller plant". Schottel. Retrieved 2015-03-19.
  3. "Schottel focuses on hybrids and offshore". The Motorship. 14 October 2014.
  4. Latarche, Malcolm (April–May 2014). "Schottel's hybrid debut". Marine Propulsion: 68.
  5. 1 2 Kaul, Stefan; Mertes, Paul; Müller, Lutz (July 2011). "Application optimized propulsion systems for energy-efficient operation". Ship Science & Technology. 5 (9).
  6. 1 2 3 4 "Schottel Standard Types 2014" (PDF). Schottel. Retrieved 2015-03-19.
  7. "Svitzers first eco tug enters service". Maritime Journal. 25 June 2012.
  8. "50 Years of Schottel Controllable Pitch Propellers". MarineLink. 25 July 2013.
  9. "Schottel CP Propeller" (PDF). Schottel. Retrieved 2015-03-19.
  10. "Thruster package powers offshore jack up". Maritime Journal. 13 March 2014.
  11. "HOS Platform Supply Vessel launched at Eastern Shipbuilding". Marine Log. 29 June 2014.
  12. "Schottel hydrokinetic subsidiary". Maritime Journal. 13 November 2014.
  13. "Private investors commit 10.5 million Canadian Dollars to BRTP project". Schottel Group. 2015-10-20. Retrieved 2024-10-07.
  14. "Canada tidal floats new plan". renews.biz. 2017-12-15. Retrieved 2024-10-07.
  15. "PLAT-I Operational in Nova Scotia". Schottel Group. 2019-02-28. Retrieved 2024-10-07.
  16. "LCIF Investee SME and Schottel Hydro merge plans". Turquoise International. 2019-03-06. Retrieved 2024-10-07.
  17. "Tidal power company tanks Bay of Fundy project over federal red tape". Canada's National Observer. 2023-05-05. Retrieved 2024-10-07.