A security locknut [1] is a type of industrial fastener composed of two steel threaded parts: a nut body and an elliptical spring steel lock ring. Security locknuts are fastened onto a mating bolt to form a bolted joint. Forces of friction (with elastic deformation), a stretching of the bolt, and compression hold the bolted joint firmly together. The lock ring, once assembled into a counterbore in the nut body, provides clamping force on the bolt while the nut body takes the load. This isolates the loading and locking functions and helps prevent the nut from backing off the bolt. Due to the durable spring steel alloy, the security locknut is fully reusable while maintaining prevailing torque in each application.
Security locknuts are found in a variety of industrial applications. They are most commonly used in high vibration environments where non-locking nuts could come loose. In the rail industry, security locknuts can be found most commonly on railroad fishplates, frogs, switches, and crosses. Mining equipment [2] features security locknuts on conveyor systems, crushers, shakers, mining chains, among other applications. In addition, mills use security locknuts to hold mill liners in place. Heavy vibration equipment manufacturers [3] use security lockouts on woodchippers, grinders, pulverizers, shakers, feeders, and more.
The sole manufacturer of the security locknut is Security Locknut LLC, located in Vernon Hills, Illinois, USA.
Varieties of security locknuts | |
---|---|
Shapes | Hex, square |
Sizes | Imperial (3/8" to 4"), Metric (M10 to M64) |
Body styles | Heavy hex, heavy hex thin thin, finished hex |
Thread | Coarse, fine, custom |
Grades | Grade 5, Grade 8 |
Finish options | Zinc dichromate, plain |
A coupling is a device used to connect two shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join two pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque-limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.
A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is a deformable material that is used to create a static seal and maintain that seal under various operating conditions in a mechanical assembly.
A rivet is a permanent mechanical fastener. Before being installed, a rivet consists of a smooth cylindrical shaft with a head on one end. The end opposite the head is called the tail. On installation, the rivet is placed in a punched or drilled hole, and the tail is upset or bucked, so that it expands to about 1.5 times the original shaft diameter, holding the rivet in place. In other words, the pounding or pulling creates a new "head" on the tail end by smashing the "tail" material flatter, resulting in a rivet that is roughly a dumbbell shape. To distinguish between the two ends of the rivet, the original head is called the factory head and the deformed end is called the shop head or buck-tail.
A fastener or fastening is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or dismantled without damaging the joining components. Welding is an example of creating permanent joints. Steel fasteners are usually made of stainless steel, carbon steel, or alloy steel.
A washer is a thin plate with a hole that is normally used to distribute the load of a threaded fastener, such as a bolt or nut. Other uses are as a spacer, spring, wear pad, preload indicating device, locking device, and to reduce vibration.
A bolted joint is one of the most common elements in construction and machine design. It consists of a male threaded fastener that captures and joins other parts, secured with a matching female screw thread. There are two main types of bolted joint designs: tension joints and shear joints.
A safety wire or locking-wire is a type of positive locking device that prevents fasteners from falling out due to vibration and other forces. The presence of safety wiring may also serve to indicate that the fasteners have been properly tightened.
In American English, a set screw is a screw that is used to secure an object, by pressure and/or friction, within or against another object, such as fixing a pulley or gear to a shaft. A set screw is normally used without a nut, being screwed instead in a threaded hole drilled in only one of the two objects to be secured. A set screw is often headless and threaded along its entire length, so that it will sit entirely inside that hole; in which case it may be called a grub screw or blind screw.
A lug nut or wheel nut is a fastener, specifically a nut, used to secure a wheel on a vehicle. Typically, lug nuts are found on automobiles, trucks (lorries), and other large vehicles using rubber tires.
Vibration isolation is the process of isolating an object, such as a piece of equipment, from the source of vibrations. Vibration is undesirable in many domains, primarily engineered systems and habitable spaces, and methods have been developed to prevent the transfer of vibration to such systems. Vibrations propagate via mechanical waves and certain mechanical linkages conduct vibrations more efficiently than others. Passive vibration isolation makes use of materials and mechanical linkages that absorb and damp these mechanical waves. Active vibration isolation involves sensors and actuators that produce disruptive interference that cancels-out incoming vibration.
An impact wrench is a socket wrench power tool designed to deliver high torque output with minimal exertion by the user, by storing energy in a rotating mass, then delivering it suddenly to the output shaft. It was invented by Robert H. Pott of Evansville, Indiana.
A locknut, also known as a lock nut, locking nut, self-locking nut, prevailing torque nut, stiff nut or elastic stop nut, is a nut that resists loosening under vibrations and torque. Prevailing torque nuts have some portion of the nut that deforms elastically to provide a locking action. Free-spinning locknuts exist which carry the advantage of not requiring extra torque until seated.
Mechanical screening, often just called screening, is the practice of taking granulated or crushed ore material and separating it into multiple grades by particle size.
A jam nut is a low profile type of nut, typically half as tall as a standard nut. It is commonly used as a type of locknut, where it is "jammed" up against a standard nut to lock the two in place. It is also used in situations where a standard nut would not fit.
A distorted thread locknut, is a type of locknut that uses a deformed section of thread to keep the nut from loosening from vibrations or rotation of the clamped item. They are broken down into four types: elliptical offset nuts, centerlock nuts, toplock nuts and partially depitched (Philidas) nuts.
A bridge is a device that supports the strings on a stringed musical instrument and transmits the vibration of those strings to another structural component of the instrument—typically a soundboard, such as the top of a guitar or violin—which transfers the sound to the surrounding air. Depending on the instrument, the bridge may be made of carved wood, metal or other materials. The bridge supports the strings and holds them over the body of the instrument under tension.
Multi-jackbolt tensioners (MJT) are an alternative to traditional bolted joints. Rather than needing to tighten one large bolt, MJTs use several smaller jackbolts to significantly reduce the torque required to attain a certain preload. MJTs range in thread sizes from 3⁄4 in (19 mm) to 32 in (810 mm) and can achieve 20 million pounds-force or more. MJTs only require hand-held tools, such as torque wrenches or air/electric impacts, for loading and unloading bolted joints.
A nut is a type of fastener with a threaded hole. Nuts are almost always used in conjunction with a mating bolt to fasten multiple parts together. The two partners are kept together by a combination of their threads' friction, a slight stretching of the bolt, and compression of the parts to be held together.
A bolt is a form of threaded fastener with an external male thread requiring a matching pre-formed female thread such as a nut. Bolts are very closely related to screws.
A bolt snap is a type of snap hook with a manually operated bolt action slide gate of medium security used to clip a light load to a ring, eye, loop or bight to temporarily secure or suspend an object. They are used for a wide variety of applications including dog leads and for clipping scuba equipment to the diving harness. A similar but more secure device used to attach sails to a stay is known as a piston hank. It differs from a snap shackle in that the load is not carried by the gate. The bolt snap must be actively operated by the user to clip or unclip, and is not easily snagged or unintentionally clipped or unclipped by pressing or bumping against the surroundings.