| Steels |
|---|
 |
| Phases |
| Microstructures |
| Classes |
| Other iron-based materials |
Spring steel is a name given to a wide range of steels [1] used in the manufacture of different products, including swords, saw blades, springs and many more. These steels are generally low-alloy manganese, medium-carbon steel or high-carbon steel with a very high yield strength. This allows objects made of spring steel to return to their original shape despite significant deflection or twisting.
Many grades of steel can be hardened and tempered to increase elasticity and resist deformation; however, some steels are inherently more elastic than others:
| SAE grade (ASTM grade) | Composition | Yield strength | Hardness (HRC) | Comments | |
|---|---|---|---|---|---|
| Typical | Maximum | ||||
| 1070 | 0.65-0.75% C, 0.60-0.90% Mn, max .050% S, max .040% P | Normally supplied annealed | 165vpn | 180vpn | CS70, CK67, C70E |
| 1074/1075 [2] | 0.70–0.80% C, 0.50–0.80% Mn, max. 0.030% P, max. 0.035% S [3] | 62–78 ksi (430–540 MPa) [4] | 44–50 [5] | 50 | Scaleless blue, or Polished Bright |
| 1080 (A228) | 0.7–1.0% C, 0.2–0.6% Mn, 0.1–0.3% Si [6] | Piano wire, music wire, springs, clutch discs | |||
| 1095 (A684) [2] | 0.90–1.03% C, 0.30–0.50% Mn, max. 0.030% P, max. 0.035% S [7] | 60–75 ksi (410–520 MPa), annealed | 48–51 [5] | 59 | Blue, or polished bright spring steel |
| 5160 (A689) [8] | 0.55–0.65% C, 0.75–1.00% Mn, 0.70–0.90% Cr [9] | 97 ksi (670 MPa) | 63 | Chrome-silicon spring steel; fatigue-resistant | |
| 50CrV4 (EN 10277) | 0.47–0.55% C, max. 1.10% Mn, 0.90–1.20% Cr, 0.10–0.20% V, max. 0.40% Si | 170 ksi (1,200 MPa) | Old British 735 H1steel, SAE 6150, 735A51 | ||
| 9255 | 0.50–0.60% C, 0.70–0.95% Mn, 1.80–2.20% Si [9] | ||||
| 301 spring-tempered stainless steel [10] | 0.08–0.15% C, max. 2.00% Mn, 16.00–18.00% Cr, 6.00–8.00% Ni [9] | 147 ksi (1,010 MPa) | 42 | Equivalents EN 10088-2 1.4310, X10CrNi18-8 | |
 | This section needs additional citations for verification .(March 2009) |
Wrought iron is an iron alloy with a very low carbon content in contrast to that of cast iron. It is a semi-fused mass of iron with fibrous slag inclusions, which give it a wood-like "grain" that is visible when it is etched, rusted, or bent to failure. Wrought iron is tough, malleable, ductile, corrosion resistant, and easily forge welded, but is more difficult to weld electrically.
Rebar, known when massed as reinforcing steel or steel reinforcement, is a steel bar used as a tension device in reinforced concrete and reinforced masonry structures to strengthen and aid the concrete under tension. Concrete is strong under compression, but has low tensile strength. Rebar significantly increases the tensile strength of the structure. Rebar's surface features a continuous series of ribs, lugs or indentations to promote a better bond with the concrete and reduce the risk of slippage.
High-strength low-alloy steel (HSLA) is a type of alloy steel that provides better mechanical properties or greater resistance to corrosion than carbon steel. HSLA steels vary from other steels in that they are not made to meet a specific chemical composition but rather specific mechanical properties. They have a carbon content between 0.05 and 0.25% to retain formability and weldability. Other alloying elements include up to 2.0% manganese and small quantities of copper, nickel, niobium, nitrogen, vanadium, chromium, molybdenum, titanium, calcium, rare-earth elements, or zirconium. Copper, titanium, vanadium, and niobium are added for strengthening purposes. These elements are intended to alter the microstructure of carbon steels, which is usually a ferrite-pearlite aggregate, to produce a very fine dispersion of alloy carbides in an almost pure ferrite matrix. This eliminates the toughness-reducing effect of a pearlitic volume fraction yet maintains and increases the material's strength by refining the grain size, which in the case of ferrite increases yield strength by 50% for every halving of the mean grain diameter. Precipitation strengthening plays a minor role, too. Their yield strengths can be anywhere between 250–590 megapascals (36,000–86,000 psi). Because of their higher strength and toughness HSLA steels usually require 25 to 30% more power to form, as compared to carbon steels.
Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states:
Tool steel is any of various carbon steels and alloy steels that are particularly well-suited to be made into tools and tooling, including cutting tools, dies, hand tools, knives, and others. Their suitability comes from their distinctive hardness, resistance to abrasion and deformation, and their ability to hold a cutting edge at elevated temperatures. As a result, tool steels are suited for use in the shaping of other materials, as for example in cutting, machining, stamping, or forging.
A washer is a thin plate with a hole that is normally used to distribute the load of a threaded fastener, such as a bolt or nut. Other uses are as a spacer, spring, wear pad, preload indicating device, locking device, and to reduce vibration.
The sclerometer, also known as the Turner-sclerometer, is an instrument used by metallurgists, material scientists and mineralogists to measure the scratch hardness of materials. It was invented in 1896 by Thomas Turner (1861–1951), the first Professor of metallurgy in Britain, at the University of Birmingham.
Spark testing is a method of determining the general classification of ferrous materials. It normally entails taking a piece of metal, usually scrap, and applying it to a grinding wheel in order to observe the sparks emitted. These sparks can be compared to a chart or to sparks from a known test sample to determine the classification. Spark testing also can be used to sort ferrous materials, establishing the difference from one another by noting whether the spark is the same or different.
Sheet metal is metal formed into thin, flat pieces, usually by an industrial process.
The Unified Numbering System for Metals and Alloys (UNS) is an alloy designation system widely accepted in North America. Each UNS number relates to a specific metal or alloy and defines its specific chemical composition, or in some cases a specific mechanical or physical property. A UNS number alone does not constitute a full material specification because it establishes no requirements for material properties, heat treatment, form, or quality.
In materials science and engineering, the yield point is the point on a stress-strain curve that indicates the limit of elastic behavior and the beginning of plastic behavior. Below the yield point, a material will deform elastically and will return to its original shape when the applied stress is removed. Once the yield point is passed, some fraction of the deformation will be permanent and non-reversible and is known as plastic deformation.
Bladesmithing is the art of making knives, swords, daggers and other blades using a forge, hammer, anvil, and other smithing tools. Bladesmiths employ a variety of metalworking techniques similar to those used by blacksmiths, as well as woodworking for knife and sword handles, and often leatherworking for sheaths. Bladesmithing is an art that is thousands of years old and found in cultures as diverse as China, Japan, India, Germany, Korea, the Middle East, Spain and the British Isles. As with any art shrouded in history, there are myths and misconceptions about the process. While traditionally bladesmithing referred to the manufacture of any blade by any means, the majority of contemporary craftsmen referred to as bladesmiths are those who primarily manufacture blades by means of using a forge to shape the blade as opposed to knifemakers who form blades by use of the stock removal method, although there is some overlap between both crafts.
The SAE steel grades system is a standard alloy numbering system for steel grades maintained by SAE International.
Steel casting is a specialized form of casting involving various types of steel cast to either final/net or near-net shape. Steel castings are used when iron castings cannot deliver enough strength or shock resistance.
Black oxide or blackening is a conversion coating for ferrous materials, stainless steel, copper and copper based alloys, zinc, powdered metals, and silver solder. It is used to add mild corrosion resistance, for appearance, and to minimize light reflection. To achieve maximal corrosion resistance the black oxide must be impregnated with oil or wax. One of its advantages over other coatings is its minimal buildup.
A retaining ring is a fastener that holds components or assemblies onto a shaft or in a housing/bore when installed - typically in a groove - for one time use only. Once installed, the exposed portion acts as a shoulder which retains the specific component or assembly. Circlips are a type of retaining ring.
A speed nut, aka sheet metal nut or Tinnerman nut, is a type of locknut with two sheet metal prongs that act as one thread. They are made from spring steel.
A screw is an externally helical threaded fastener capable of being tightened or released by a twisting force (torque) to the head. The most common uses of screws are to hold objects together and there are many forms for a variety of materials. Screws might be inserted into holes in assembled parts or a screw may form its own thread. The difference between a screw and a bolt is that the latter is designed to be tightened or released by torquing a nut.
ASTM F568M is an ASTM International standard for metric bolts, screws and studs that are used in general engineering applications. It is titled: Standard Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners. It defines mechanical properties for fasteners that range from M1.6 to 100 in diameter. The standard was withdrawn in 2012. and has been replaced by ISO 898-1
2014 aluminium alloy (aluminum) is an aluminium-based alloy often used in the aerospace industry.
Bibliography