Solid Concepts 1911 DMLS | |
---|---|
Type | Semi-automatic pistol |
Place of origin | United States |
Production history | |
Designer | John Browning |
Designed | 1911 (original design) / 2013 (3D printed version) |
Manufacturer | Solid Concepts |
Produced | 2013 |
Specifications | |
Cartridge | .45 ACP |
Action | Short recoil operation |
Feed system | 7-round standard detachable box magazine |
The Solid Concepts 1911 DMLS is a 3D printed improvised firearm version of the M1911 pistol. [1] It was made public around November 2013 [1] and was printed via the direct metal laser sintering (DMLS) method. [1] It was created by Solid Concepts. [1] [2] The first gun, version 1.0, is made up of 34 3D-printed 17-4 stainless steel components. [3]
It weighs 2.25 pounds (1.02 kg) when it is empty i.e is not filled with a magazine and the trigger pull weighs 5 pounds-force (22 N). The width is 1.3 inches (33 mm) wide. The sight radius is 6.4 inches (160 mm) and consists of a standard GI with a square notch rear. The ratio of the twist is 1:15.8; at 6=Lands 6=Grooves. [4] The gun used Inconel 625 (a nickel-chromium alloy) material and stainless steel via the Direct Metal Laser Sintering method. [4]
The Solid Concepts Browning M1911 replica, version 2.0, will be composed of 34 Inconel 625 components, (not including grips). The two carbon-fiber filled nylon 12 grips were also 3D printed. Unlike early 3D printed plastic guns, the barrel of the 1911 was rifled. None of the parts were machined during production, and assembly took less than seven minutes once the parts had been filed and hardened. [5]
The German EOSINT M270 Direct Metal 3D Printer used [6] to create the weapon cost between $500,000 to $1,000,000 at the time the gun was created as of November 2013 and uses a commercial-grade power source. The printer requires argon and nitrogen gas. [6]
According to Sky News, during the initial test Solid Concepts stated: "It functions beautifully. Our resident gun expert has fired 50 successful rounds and hit a few bull's eyes at over 30 yards (27.43 metres)". [7] The Solid Concepts Pistol fired its 5000th round on 6 September 2014. [8]
The Colt M1911 is a single-action, recoil-operated, semi-automatic pistol chambered for the .45 ACP cartridge. The pistol's formal U.S. military designation as of 1940 was Automatic Pistol, Caliber .45, M1911 for the original model adopted in March 1911, and Automatic Pistol, Caliber .45, M1911A1 for the improved M1911A1 model which entered service in 1926. The designation changed to Pistol, Caliber .45, Automatic, M1911A1 in the Vietnam War era.
Selective laser sintering (SLS) is an additive manufacturing (AM) technique that uses a laser as the power and heat source to sinter powdered material, aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure. It is similar to selective laser melting; the two are instantiations of the same concept but differ in technical details. SLS is a relatively new technology that so far has mainly been used for rapid prototyping and for low-volume production of component parts. Production roles are expanding as the commercialization of AM technology improves.
3D printing or additive manufacturing is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, with the material being added together, typically layer by layer.
Inconel is a nickel-chromium-based superalloy often utilized in extreme environments where components are subjected to high temperature, pressure or mechanical loads. Inconel alloys are oxidation- and corrosion-resistant. When heated, Inconel forms a thick, stable, passivating oxide layer protecting the surface from further attack. Inconel retains strength over a wide temperature range, attractive for high-temperature applications where aluminum and steel would succumb to creep as a result of thermally-induced crystal vacancies. Inconel's high-temperature strength is developed by solid solution strengthening or precipitation hardening, depending on the alloy.
The AMT Hardballer is a series of pistols that are part of the 1911 platform made by Arcadia Machine & Tool (AMT) from 1977 to 2002. The Hardballer was the first entirely stainless steel 1911 pattern pistol. Other features included adjustable rear sights and a lengthened grip safety.
Electron-beam additive manufacturing, or electron-beam melting (EBM) is a type of additive manufacturing, or 3D printing, for metal parts. The raw material is placed under a vacuum and fused together from heating by an electron beam. This technique is distinct from selective laser sintering as the raw material fuses have completely melted. Selective Electron Beam Melting (SEBM) emerged as a powder bed-based additive manufacturing (AM) technology and was brought to market in 1997 by Arcam AB Corporation headquartered in Sweden.
SIG Sauer of Newington, NH United States manufactures a full line of 1911 styled handguns. The earliest models were very faithful to the John M. Browning designed Colt M1911 Pistol which became the United States standard sidearm and served in that capacity for some seven decades before being replaced by the Beretta M9 handgun.
The Kimber Custom is an M1911 style semi-automatic pistol. It is designed, manufactured, and distributed by Kimber Manufacturing, Inc. in Yonkers, New York.
Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing or "additive layer manufacturing" technology.
Selective laser melting (SLM) is one of many proprietary names for a metal additive manufacturing (AM) technology that uses a bed of powder with a source of heat to create metal parts. Also known as direct metal laser sintering (DMLS), the ASTM standard term is powder bed fusion (PBF). PBF is a rapid prototyping, 3D printing, or additive manufacturing technique designed to use a high power-density laser to melt and fuse metallic powders together.
The Arsenal Firearms AF2011-A1 is a double-barreled, semi-automatic pistol of Italian origin. The weapon is a derivative of the M1911 pistol and the majority of internal parts including the firing pins, firing pin plates, sear groups, springs, recoil rods, and mainspring housings are interchangeable with standard M1911 replacement parts. The purpose of the AF2011A1 pistol is to increase the ballistic capability of .45 ACP without the need to develop a more powerful round. The AF2011A1 has its roots in the Grieco pistol that also came with double barrels for the same purpose.
Solid Concepts, Inc. is a custom manufacturing company engaged in engineering, manufacturing, production, and prototyping. The company is headquartered in Valencia, California, in the Los Angeles County area, with six other facilities located around the United States. Solid Concepts is an additive manufacturing service provider as well as a major manufacturer of business products, aerospace, unmanned systems, medical equipment and devices, foundry cast patterns, industrial equipment and design, and transportation parts.
A 3D printed firearm is a firearm that is partially or primarily produced with a 3D printer. While plastic printed firearms are associated with improvised firearms, or the politics of gun control, digitally-produced metal firearms are more associated with commercial manufacturing or experiments in traditional firearms design.
SuperDraco is a hypergolic propellant rocket engine designed and built by SpaceX. It is part of the SpaceX Draco family of rocket engines. A redundant array of eight SuperDraco engines provides fault-tolerant propulsion for use as a launch escape system for the SpaceX Dragon 2, a passenger-carrying space capsule.
The table below lists noteworthy 3D printed weapons and parts.
The 3DX, also known as the Auxetik, was the first 3D printed metal muzzle brake and the first 3D printed metallic component for a firearm. It is meant for the highly customisable AR-15 rifle. The design was made public around July 2013. The printer used to print it is unknown but the brake was created using the Direct metal laser sintering (DMLS) method by Sintercore. It is designed to tame the recoil and muzzle rise of AR-15 pistols chambered for .223 caliber (5.56×45mm) NATO rounds. The Auxetik was renamed to 3DX by Sintercore.
TRI-D is a 3D printed metal rocket engine. Students from the Students for the Exploration and Development of Space at University of California, San Diego built the metal rocket engine using a technique previously confined to NASA, using a GPI Prototype and Manufacturing Services printer via the Direct metal laser sintering (DMLS) method. UCSD students were the first group in the world to 3D print a rocket engine of its size, other than NASA as of February 2014. The Tri-D engine cost US$6,800.
Rule based DFM analysis for direct metal laser sintering. Direct metal laser sintering (DMLS) is one type of additive manufacturing process that allows layer by layer printing of metal parts having complex geometries directly from 3D CAD data. It uses a high-energy laser to sinter powdered metal under computer control, binding the material together to create a solid structure. DMLS is a net shape process and allows the creation of highly complex and customized parts with no extra cost incurred for its complexity.
A variety of processes, equipment, and materials are used in the production of a three-dimensional object via additive manufacturing. 3D printing is also known as additive manufacturing, because the numerous available 3D printing process tend to be additive in nature, with a few key differences in the technologies and the materials used in this process.
Markforged is an American public additive manufacturing company that designs, develops, and manufactures The Digital Forge — an industrial platform of 3D printers, software and materials that enables manufacturers to print parts at the point-of-need. The company is headquartered in Waltham, Massachusetts, in the Greater Boston Area. Markforged was founded by Gregory Mark and the chief technology officer (CTO) David Benhaim in 2013. It produced the first 3D printers capable of printing continuous carbon fiber reinforcement and utilizes a cloud architecture.