Steam generator (auxiliary boiler)

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A steam generator on a ship is an auxiliary boiler which draws high-pressure superheated steam from the vessel's propulsion system [1] to generate low pressure saturated steam. This secondary steam is then used to power auxiliary shipboard engines driving winches or pumps, or to meet any steam requirement that does not require superheating, such as boiler feedwater and freshwater evaporators.

Superheated steam is a steam at a temperature higher than its vaporization (boiling) point at the absolute pressure where the temperature is measured.

Boiler feedwater

Boiler feedwater is an essential part of boiler operations. The feed water is put into the steam drum from a feed pump. In the steam drum the feed water is then turned into steam from the heat. After the steam is used it is then dumped to the main condenser. From the condenser it is then pumped to the deaerated feed tank. From this tank it then goes back to the steam drum to complete its cycle. The feed water is never open to the atmosphere. This cycle is known as a closed system or Rankine cycle.

Evaporator (marine) Ships equipment used to produce fresh water

An evaporator, distiller or distilling apparatus is a piece of ship's equipment used to produce fresh drinking water from sea water by distillation. As fresh water is bulky, may spoil in storage, and is an essential supply for any long voyage, the ability to produce more in mid-ocean is important for any ship.

Contents

Types

Low-pressure steam generators

A typical generator uses inlet steam supplied at 600 psi to produce around 10,000 lb/hour at around 120 psi. [2] It is constructed as a cylindrical steel pressure vessel, either horizontal or vertical, containing a series of heating coils. The design bears a strong resemblance to a marine evaporator, though simpler, as it uses treated feedwater, rather than scale-producing raw seawater.

Related Research Articles

Steam engine Heat engine that performs mechanical work using steam as its working fluid

A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder. This pushing force is transformed, by a connecting rod and flywheel, into rotational force for work. The term "steam engine" is generally applied only to reciprocating engines as just described, not to the steam turbine.

Pressurized water reactor nuclear power plant with a cooling system that operates under high pressure

Pressurized water reactors (PWRs) constitute the large majority of the world's nuclear power plants and are one of three types of light water reactor (LWR), the other types being boiling water reactors (BWRs) and supercritical water reactors (SCWRs). In a PWR, the primary coolant (water) is pumped under high pressure to the reactor core where it is heated by the energy released by the fission of atoms. The heated water then flows to a steam generator where it transfers its thermal energy to a secondary system where steam is generated and flows to turbines which, in turn, spin an electric generator. In contrast to a boiling water reactor, pressure in the primary coolant loop prevents the water from boiling within the reactor. All LWRs use ordinary water as both coolant and neutron moderator.

Water-tube boiler type of boiler

A high pressure watertube boiler is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which heats water in the steam-generating tubes. In smaller boilers, additional generating tubes are separate in the furnace, while larger utility boilers rely on the water-filled tubes that make up the walls of the furnace to generate steam.

Steam explosion violent boiling or flashing of water into steam

A steam explosion is an explosion caused by violent boiling or flashing of water into steam, occurring when water is either superheated, rapidly heated by fine hot debris produced within it, or heated by the interaction of molten metals. Pressure vessels, such as pressurized water (nuclear) reactors, that operate above atmospheric pressure can also provide the conditions for a steam explosion. The water changes from a liquid to a gas with extreme speed, increasing dramatically in volume. A steam explosion sprays steam and boiling-hot water and the hot medium that heated it in all directions, creating a danger of scalding and burning.

Heat recovery steam generator energy recovery heat exchanger that recovers heat from a hot gas stream

A heat recovery steam generator (HRSG) is an energy recovery heat exchanger that recovers heat from a hot gas stream. It produces steam that can be used in a process (cogeneration) or used to drive a steam turbine.

Thermal power station power plant in which heat energy is converted to electric power

A thermal power station is a power station in which heat energy is converted to electric power. In most of the places in the world the turbine is steam-driven. Water is heated, turns into steam and spins a steam turbine which drives an electrical generator. After it passes through the turbine, the steam is condensed in a condenser and recycled to where it was heated; this is known as a Rankine cycle. The greatest variation in the design of thermal power stations is due to the different heat sources; fossil fuel dominates here, although nuclear heat energy and solar heat energy are also used. Some prefer to use the term energy center because such facilities convert forms of heat energy into electrical energy. Certain thermal power stations are also designed to produce heat energy for industrial purposes, or district heating, or desalination of water, in addition to generating electrical power.

Deaerator

A deaerator is a device that removes oxygen and other dissolved gases from water, such as feedwater for steam-generating boilers. Dissolved oxygen in feedwater will cause serious corrosion damage in a boiler by attaching to the walls of metal piping and other equipment and forming oxides (rust). Dissolved carbon dioxide combines with water to form carbonic acid that causes further corrosion. Most deaerators are designed to remove oxygen down to levels of 7 ppb by weight (0.005 cm³/L) or less, as well as essentially eliminating carbon dioxide.

Steam-electric power station power plant, wherein the thermal energy is exploited by steam in a steam turbine

The steam-electric power station is a power station in which the electric generator is steam driven. Water is heated, turns into steam and spins a steam turbine which drives an electrical generator. After it passes through the turbine, the steam is condensed in a condenser. The greatest variation in the design of steam-electric power plants is due to the different fuel sources.

Steam generator (railroad)

A steam generator is a type of boiler used to produce steam for climate control and potable water heating in railroad passenger cars. The output of a railroad steam generator is low pressure, saturated steam that is passed through a system of pipes and conduits throughout the length of the train.

Economizers, or economisers (UK), are mechanical devices intended to reduce energy consumption, or to perform useful function such as preheating a fluid. The term economizer is used for other purposes as well. Boiler, power plant, heating, Refrigeration, ventilating, and air conditioning (HVAC) uses are discussed in this article. In simple terms, an economizer is a heat exchanger.

Boiler (power generation) device used to create steam by applying heat energy to water

A boiler or steam generator is a device used to create steam by applying heat energy to water. Although the definitions are somewhat flexible, it can be said that older steam generators were commonly termed boilers and worked at low to medium pressure but, at pressures above this, it is more usual to speak of a steam generator.

Steam water in the gas phase, which is formed when water boils. Steam is invisible; however, "steam" often refers to wet steam, the visible mist or aerosol of water droplets formed as this water vapour condenses

Steam is water in the gas phase, which is formed when water boils or evaporates. Steam is invisible; however, "steam" often refers to wet steam, the visible mist or aerosol of water droplets formed as this water vapour condenses. At lower pressures, such as in the upper atmosphere or at the top of high mountains, water boils at a lower temperature than the nominal 100 °C (212 °F) at standard pressure. If heated further it becomes superheated steam.

Yarrow boiler

Yarrow boilers are an important class of high-pressure water-tube boilers. They were developed by Yarrow & Co. (London), Shipbuilders and Engineers and were widely used on ships, particularly warships.

Boilers for generating steam or hot water have been designed in countless shapes, sizes and configurations. An extensive terminology has evolved to describe their common features. This glossary provides definitions for these terms.

High-pressure steam locomotive

A high-pressure steam locomotive is a steam locomotive with a boiler that operates at pressures well above what would be considered normal. In the later years of steam, boiler pressures were typically 200 to 250 psi. High-pressure locomotives can be considered to start at 350 psi (2.41 MPa), when special construction techniques become necessary, but some had boilers that operated at over 1,500 psi (10.34 MPa).

Steam generator (boiler)

A steam generator is a form of low water-content boiler, similar to a flash steam boiler. The usual construction is as a spiral coil of water-tube, arranged as a single, or monotube, coil. Circulation is once-through and pumped under pressure, as a forced-circulation boiler. The narrow-tube construction, without any large-diameter drums or tanks, means that they are safe from the effects of explosion, even if worked at high pressures. The pump flowrate is adjustable, according to the quantity of steam required at that time. The burner output is throttled to maintain a constant working temperature. The burner output required varies according to the quantity of water being evaporated: this can be either adjusted by open-loop control according to the pump throughput, or by a closed-loop control to maintain the measured temperature.

Forced circulation boiler type of steam boiler

A forced circulation boiler is a boiler where a pump is used to circulate water inside the boiler. This differs from a natural circulation boiler which relies on current density to circulate water inside the boiler. In some forced circulation boilers, the water is circulated twenty times the rate of evaporation.

References

  1. "10: Steam Systems". Naval Marine Engineering Practice. Vol 1. Royal Navy, via HMSO. 1971 [1959]. pp. 180–181. ISBN   0-11-770223-4.
  2. Milton, J. H. (1961) [1953]. Marine Steam Boilers (2nd ed.). Newnes. pp. 205–208.