Styrofoam is a genericized trademarked brand of closed-cell extruded polystyrene foam (XPS), manufactured to provide continuous building insulation board used in walls, roofs, and foundations as thermal insulation and as a water barrier. This material is light blue in color and is owned and manufactured by DuPont. DuPont also has produced a line of green and white foam shapes for use in crafts and floral arrangements. [1]
The term styrofoam is often used in the United States as a colloquial term to refer to expanded (not extruded) polystyrene foam (EPS). [2] Outside the United States, EPS is most commonly referred to as simply "polystyrene" with the term "styrofoam" being used in its capacity to describe all forms of extruded polystyrene, not just the Dupont brand itself. Polystyrene (EPS) is often used in food containers, coffee cups, and as cushioning material in packaging. [3] [1] Styrofoam is, however, a far less dense material than EPS and is more commonly suited to tasks such as thermal insulation. [2]
Additionally, it is moderately soluble in many organic solvents, cyanoacrylate, and the propellants and solvents of spray paint.
In the 1940s, researchers, originally at Dow's Chemical Physics Lab, led by Ray McIntire, found a way to make foamed polystyrene. They rediscovered a method first used by Swedish inventor Carl Georg Munters, and obtained an exclusive license to Munters's patent in the United States. [4] Dow found ways to adapt Munters's method to make large quantities of extruded polystyrene as a closed cell foam that resists moisture. The patent on this adaptation was filed in 1947. [5]
Styrofoam has a variety of uses. Styrofoam is composed of 98% air, making it lightweight and buoyant. [6]
DuPont produces styrofoam building materials, including varieties of building insulation sheathing and pipe insulation. The claimed R-value of styrofoam insulation is approximately 5 °F⋅ft2⋅h/BTU for 1 inch thick sheet. [7]
Styrofoam can be used under roads and other structures to prevent soil disturbances due to freezing and thawing. [8] [9]
DuPont also produces styrofoam blocks and other shapes for use by florists and in craft products. [10] DuPont insulation styrofoam has a distinctive blue color; styrofoam for craft applications is available in white and green. [1]
The EPA and International Agency for Research on Cancer reported limited evidence that styrene is carcinogenic for humans and experimental animals, meaning that there is a positive association between exposure and cancer and that causality is credible, but that other explanations cannot be confidently excluded. [11] [12]
See also the expansive list of environmental issues of polystyrene, among which it being non-biodegradable.
Polyurethane refers to a class of polymers composed of organic units joined by carbamate (urethane) links. In contrast to other common polymers such as polyethylene and polystyrene, polyurethane term does not refer to the single type of polymer but a group of polymers. Unlike polyethylene and polystyrene polyurethanes can be produced from a wide range of starting materials resulting various polymers within the same group. This chemical variety produces polyurethanes with different chemical structures leading to many different applications. These include rigid and flexible foams, and coatings, adhesives, electrical potting compounds, and fibers such as spandex and polyurethane laminate (PUL). Foams are the largest application accounting for 67% of all polyurethane produced in 2016.
Thermal insulation is the reduction of heat transfer between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with specially engineered methods or processes, as well as with suitable object shapes and materials.
Polystyrene (PS) is a synthetic polymer made from monomers of the aromatic hydrocarbon styrene. Polystyrene can be solid or foamed. General-purpose polystyrene is clear, hard, and brittle. It is an inexpensive resin per unit weight. It is a poor barrier to air and water vapor and has a relatively low melting point. Polystyrene is one of the most widely used plastics, with the scale of its production being several million tonnes per year. Polystyrene is naturally transparent, but can be colored with colorants. Uses include protective packaging, containers, lids, bottles, trays, tumblers, disposable cutlery, in the making of models, and as an alternative material for phonograph records.
A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.
The Dow Chemical Company is an American multinational corporation headquartered in Midland, Michigan, United States. The company was among the three largest chemical producers in the world in 2021. It is the operating subsidiary of Dow Inc., a publicly traded holding company incorporated under Delaware law.
A structural insulated panel, or structural insulating panel, (SIP), is a form of sandwich panel used as a building material in the construction industry.
Kapton is a polyimide film used in flexible printed circuits and space blankets, which are used on spacecraft, satellites, and various space instruments. Invented by the DuPont Corporation in the 1960s, Kapton remains stable across a wide range of temperatures, from 4 to 673 K. Kapton is used in electronics manufacturing, space applications, with x-ray equipment, and in 3D printing applications. Its favorable thermal properties and outgassing characteristics result in its regular use in cryogenic applications and in situations where high vacuum environments are experienced.
Tyvek is a brand of synthetic flashspun high-density polyethylene fibers. The name Tyvek is a registered trademark of the American multinational chemical company DuPont, which discovered and commercialized Tyvek in the late 1950s and early 1960s.
Carl Georg Munters was a Swedish inventor, most known for inventing together with Baltzar von Platen the gas absorption refrigerator now sold by Electrolux. He also invented and patented a method of making foamed plastic, which was later rediscovered by Dow Chemical Company and used to make Styrofoam.
Hexabromocyclododecane is a brominated flame retardant. It consists of twelve carbon, eighteen hydrogen, and six bromine atoms tied to the ring. Its primary application is in extruded (XPS) and expanded (EPS) polystyrene foam used as thermal insulation in construction. Other uses are upholstered furniture, automobile interior textiles, car cushions and insulation blocks in trucks, packaging material, video cassette recorder housing, and electric and electronic equipment. According to UNEP, "HBCD is produced in China, Europe, Japan, and the USA. The known current annual production is approximately 28,000 tonnes per year. The main share of the market volume is used in Europe and China". Due to its persistence, toxicity, and ecotoxicity, the Stockholm Convention on Persistent Organic Pollutants decided in May 2013 to list hexabromocyclododecane in Annex A to the convention with specific exemptions for production and use in expanded polystyrene and extruded polystyrene in buildings. Because HBCD has 16 possible stereo-isomers with different biological activities, the substance poses a difficult problem for manufacture and regulation.
Building insulation materials are the building materials that form the thermal envelope of a building or otherwise reduce heat transfer.
Insulated shipping containers are a type of packaging used to ship temperature sensitive products such as foods, pharmaceuticals, organs, blood, biologic materials, vaccines and chemicals. They are used as part of a cold chain to help maintain product freshness and efficacy. The term can also refer to insulated intermodal containers or insulated swap bodies.
A foam food container is a form of disposable food packaging for various foods and beverages, such as processed instant noodles, raw meat from supermarkets, ice cream from ice cream parlors, cooked food from delicatessens or food stalls, or beverages like "coffee to go". They are also commonly used to serve takeout food from restaurants, and are also available by request for diners who wish to take home the remainder of their meal. The foam is a good thermal insulator, making the container easy to carry as well as keeping the food at the temperature it had when filled into the container, whether hot or cold.
Rigid panel insulation, also referred to as continuous insulation, can be made from foam plastics such as polyurethane (PUR), polyisocyanurate (PIR), and polystyrene, or from fibrous materials such as fiberglass, rock and slag wool. Rigid panel continuous insulation is often used to provide a thermal break in the building envelope, thus reducing thermal bridging.
Otis Ray McIntire was an American inventor and engineer. After graduating from the University of Kansas with a BSc degree in engineering in 1940, he went to work as a research engineer for The Dow Chemical Company. During World War II, when rubber was in short supply, McIntire's work focused on developing a rubber-like substance that could be used as a flexible insulator. In an experiment, in which he combined styrene with isobutylene, he created a unique material that was solid yet flexible due to the tiny bubbles formed by isobutylene within the styrene.
Geofoam is expanded polystyrene (EPS) or extruded polystyrene (XPS) manufactured into large lightweight blocks. The blocks vary in size but are often 2 m × 0.75 m × 0.75 m. The primary function of geofoam is to provide a lightweight void fill below a highway, bridge approach, embankment or parking lot. EPS Geofoam minimizes settlement on underground utilities. Geofoam is also used in much broader applications, including lightweight fill, green roof fill, compressible inclusions, thermal insulation, and drainage.
A polymeric foam is a special foam, in liquid or solidified form, formed from polymers.
Expanded polystyrene (EPS) concrete is a form of concrete known for its light weight made from cement and EPS. It is a popular material for use in environmentally "green" homes. It has been used as road bedding, in soil or geo-stabilization projects and as sub-grading for railroad trackage.
Styrofoam is a brand of insulation made from extruded polystyrene foam.
Sylvia Marie Stoesser, was an American chemist. She was the first woman to be employed as a chemist at Dow Chemical Company. During her time at Dow, she made a number of major contributions, holding more than two dozen patents as a result of her research.