ZF 3HP transmission

Last updated
3HP 12 · 3HP 22
Overview
Manufacturer ZF Friedrichshafen
Production1963–1975 · 1973–1990
Model years 1963–1975 · 1973–1990
Body and chassis
Class 3-Speed Automatic Transmission for Longitudinal and Transverse Engines
Chronology
Successor ZF 4HP transmission Family

The 3HP is a 3-speed Automatic transmission family with a hydrodynamic Torque converter with hydraulic control for passenger cars from ZF Friedrichshafen AG. In selector level position "P", the output is locked mechanically. The Ravigneaux planetary gearset types were first introduced in 1963 and produced through the mid seventies. The Simpson planetary gearset types were launched in 1973 and produced through 1990. Both were used in different versions in a large number of cars.

Contents

Gear Ratios [a]
Gear
Model
R123Total
Span
Span
Center
Avg.
Step
Compo-
nents
3HP 12
Small Engines
−2.0002.5601.5201.0002.5601.6001.6002 Gearsets
3 Brakes
2 Clutches
3HP 12
Big Engines
−2.0002.2861.4291.0002.2861.5121.512
3HP 22
Big Engines
−2.0862.4791.4791.0002.4791.5751.5752 Gearsets
3 Brakes
2 Clutches
3HP 22
Small Engines
−2.0862.7331.5621.0002.7331.6531.653
3HP 22
Porsche 944
−2.4292.7141.5001.0002.7141.6481.648
  1. Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage

1963: 3HP 12 · Ravigneaux Planetary Gearset Types

Introduction

The 3HP 12 was produced through the mid-seventies and has been used in a variety of cars. There are versions for longitudinal and transverse engines.

Gear Ratios
With AssessmentPlanetary Gearset:
Teeth [a] Ravigneaux
CountTotal [b]
Center [c]
Avg. [d]
Model
Type
Version
First Delivery
S1 [e]
R1 [f]
S2 [g]
R2 [h]
Brakes
Clutches
Ratio
Span
Gear
Step [i]
Gear
Ratio
R
1
2
3
Step [i] [j] [k]
Δ Step [l] [m]
Shaft
Speed
Δ Shaft
Speed [n]
3HP 12160  N⋅m (118  lb⋅ft )
1963
25
32
32
64
3
2
2.5600
1.6000
1.6000 [i]
Gear
Ratio
−2.0000 [j]
2.5600
1.5200 [k]
1.0000
Step0.7825 [j] 1.00001.6842 [k] 1.5200
Δ Step [l] 1.1080
Speed-1.28001.00001.68422.5600
Δ Speed1.28001.00000.68420.8758
3HP 12Big Engines
1963
28
32
32
64
3
2
2.2857
1.5119
1.5119 [i]
Gear
Ratio
−2.0000 [j]
2.2857
1.4286
1.0000
Step0.8750 [j] 1.00001.60001.4286
Δ Step [l] 1.1280
Speed-1.14291.00001.60002.2857
Δ Speed1.14291.00000.60000.6842
Ratio
Algebra And Actuated Shift Elements
Brake A [o]
Brake B [p]
Brake C [q]
Clutch D [r]
Clutch E [s]
  1. Layout
    • Input and output are on opposite sides
    • Planetary gearset 2 (the outer Ravigneaux gearset) is on the input (turbine) side
    • Input shafts is, if actuated S1 or S2
    • Output shaft is R2 (the ring gear of the outer Ravigneaux gearset
  2. Total Ratio Span (Total Ratio Spread · Total Gear Ratio)
    • A wider span enables the
      • downspeeding when driving outside the city limits
      • increase the climbing ability
        • when driving over mountain passes or off-road
        • or when towing a trailer
  3. Ratio Span's Center
    • The center indicates the speed level of the transmission
    • Together with the final drive ratio
    • it gives the shaft speed level of the vehicle
  4. Average Gear Step
    • With decreasing step width
      • the gears connect better to each other
      • shifting comfort increases
  5. Sun 1: sun gear of gearset 1: inner Ravigneaux gearset
  6. Ring 1: ring gear of gearset 1: inner Ravigneaux gearset
  7. Sun 2: sun gear of gearset 2: outer Ravigneaux gearset
  8. Ring 2: ring gear of gearset 2: outer Ravigneaux gearset
  9. 1 2 3 4 Standard 50:50
     50 % Is Above And 50 % Is Below The Average Gear Step 
    • With steadily decreasing gear steps (yellow highlighted line Step)
    • and a particularly large step from 1st to 2nd gear
      • the lower half of the gear steps (between the small gears; rounded down, here the first 1) is always larger
      • and the upper half of the gear steps (between the large gears; rounded up, here the last 1) is always smaller
    • than the average gear step (cell highlighted yellow two rows above on the far right)
    • lower half: smaller gear steps are a waste of possible ratios (red bold)
    • upper half: larger gear steps are unsatisfactory (red bold)
  10. 1 2 3 4 5 Standard R:1
     Reverse And 1st Gear Have The Same Ratio 
    • The ideal reverse gear has the same transmission ratio as 1st gear
      • no impairment when maneuvering
      • especially when towing a trailer
      • a torque converter can only partially compensate for this deficiency
    • Plus 11.11 % minus 10 % compared to 1st gear is good
    • Plus 25 % minus 20 % is acceptable (red)
    • Above this is unsatisfactory (bold)
  11. 1 2 3 Standard 1:2
     Gear Step 1st To 2nd Gear As Small As Possible 
    • With continuously decreasing gear steps (yellow marked line Step)
    • the largest gear step is the one from 1st to 2nd gear, which
      • for a good speed connection and
      • a smooth gear shift
    • must be as small as possible
      • A gear ratio of up to 1.6667:1 (5:3) is good
      • Up to 1.7500:1 (7:4) is acceptable (red)
      • Above is unsatisfactory (bold)
  12. 1 2 3 From large to small gears (from right to left)
  13. Standard STEP
     From Large To Small Gears: Steady And Progressive Increase In Gear Steps 
    • Gear steps should
      • increase: Δ Step (first green highlighted line Δ Step) is always greater than 1
      • As progressive as possible: Δ Step is always greater than the previous step
    • Not progressively increasing is acceptable (red)
    • Not increasing is unsatisfactory (bold)
  14. Standard SPEED
     From Small To Large Gears: Steady Increase In Shaft Speed Difference 
    • Shaft speed differences should
      • increase: Δ Shaft Speed (second line marked in green Δ (Shaft) Speed) is always greater than the previous one
    • 1 difference smaller than the previous one is acceptable (red)
    • 2 consecutive ones are a waste of possible ratios (bold)
  15. Blocks R1 (ring gear of the inner Ravigneaux gearset) and S2 (sun gear of the outer Ravigneaux gearset)
  16. Support link with freewheel · blocks R1 (ring gear of the inner Ravigneaux gearset) and S2 (sun gear of the outer Ravigneaux gearset) in one direction
  17. Blocks C1 and C2 (the common Ravigneaux carrier 1 + 2)
  18. Couples S1 (sun gear of the inner Ravigneaux gearset) with the turbine
  19. Couples S2 (sun gear of the outer Ravigneaux gearset) with the turbine

1973: 3HP 22 · Simpson Planetary Gearset Types

Introduction

The all new 3HP 22 was introduced in 1973 and was produced through 1990 and has been used in a variety of cars from Alfa Romeo, BMW, [1] Citroën, Peugeot, and Fiat. [2]

Specifications
Weight45  kg (99  lb ) with converter
Controlmechanical · hydraulic
Gear Ratios
With AssessmentPlanetary Gearset:
Teeth [a] Simpson
CountTotal [b]
Center [c]
Avg. [d]
Model
Type
Version
First Delivery
S1 [e]
R1 [f]
S2 [g]
R2 [h]
Brakes
Clutches
Ratio
Span
Gear
Step [i]
Gear
Ratio
R
1
2
3
Step [i] [j] [k]
Δ Step [l] [m]
Shaft
Speed
Δ Shaft
Speed [n]
3HP 22320  N⋅m (236  lb⋅ft )
1963
35
73
35
73
3
2
2.4795
1.5746
1.5746 [i]
Gear
Ratio
−2.0857 [j]
2.4795
1.4795 [k]
1.0000
Step0.8412 [j] 1.00001.6759 [k] 1.4795
Δ Step [l] 1.1328
Speed-1.18881.00001.67592.4795
Δ Speed1.18881.00000.67590.8035
3HP 22Small Engines
1973
35
73
41
73
3
2
2.7331
1.6532
1.6532 [i]
Gear
Ratio
−2.0857 [j]
2.7331
1.5616 [k]
1.0000
Step0.7631 [j] 1.00001.7501 [k] 1.5616
Δ Step [l] 1.1207
Speed-1.31031.00001.75012.7331
Δ Speed1.31031.00000.75010.9829
3HP 22Porsche 944
1981
28
68
32
64
3
2
2.7143
1.6475
1.6475 [i]
Gear
Ratio
−2.4286 [j]
2.7143
1.5000 [k]
1.0000
Step0.8947 [j] 1.00001.8095 [k] 1.5000
Δ Step [l] 1.2063
Speed-1.11761.00001.80952.7143
Δ Speed1.11761.00000.80950.9048
Ratio
Algebra And Actuated Shift Elements
Brake A [o]
Brake B [p]
Brake C [q]
Clutch D [r]
Clutch E [s]
  1. Layout
    • Input and output are on opposite sides
    • Planetary gearset 1 is on the input (turbine) side
    • Input shafts is, if actuated, S1 or R2
    • Output shaft is R1
  2. Total Ratio Span (Total Ratio Spread · Total Gear Ratio)
    • A wider span enables the
      • downspeeding when driving outside the city limits
      • increase the climbing ability
        • when driving over mountain passes or off-road
        • or when towing a trailer
  3. Ratio Span's Center
    • The center indicates the speed level of the transmission
    • Together with the final drive ratio
    • it gives the shaft speed level of the vehicle
  4. Average Gear Step
    • With decreasing step width
      • the gears connect better to each other
      • shifting comfort increases
  5. Sun 1: sun gear of gearset 1: inner Ravigneaux gearset
  6. Ring 1: ring gear of gearset 1: inner Ravigneaux gearset
  7. Sun 2: sun gear of gearset 2: outer Ravigneaux gearset
  8. Ring 2: ring gear of gearset 2: outer Ravigneaux gearset
  9. 1 2 3 4 5 Standard 50:50
     50 % Is Above And 50 % Is Below The Average Gear Step 
    • With steadily decreasing gear steps (yellow highlighted line Step)
    • and a particularly large step from 1st to 2nd gear
      • the lower half of the gear steps (between the small gears; rounded down, here the first 1) is always larger
      • and the upper half of the gear steps (between the large gears; rounded up, here the last 1) is always smaller
    • than the average gear step (cell highlighted yellow two rows above on the far right)
    • lower half: smaller gear steps are a waste of possible ratios (red bold)
    • upper half: larger gear steps are unsatisfactory (red bold)
  10. 1 2 3 4 5 6 7 Standard R:1
     Reverse And 1st Gear Have The Same Ratio 
    • The ideal reverse gear has the same transmission ratio as 1st gear
      • no impairment when maneuvering
      • especially when towing a trailer
      • a torque converter can only partially compensate for this deficiency
    • Plus 11.11 % minus 10 % compared to 1st gear is good
    • Plus 25 % minus 20 % is acceptable (red)
    • Above this is unsatisfactory (bold)
  11. 1 2 3 4 5 6 7 Standard 1:2
     Gear Step 1st To 2nd Gear As Small As Possible 
    • With continuously decreasing gear steps (yellow marked line Step)
    • the largest gear step is the one from 1st to 2nd gear, which
      • for a good speed connection and
      • a smooth gear shift
    • must be as small as possible
      • A gear ratio of up to 1.6667:1 (5:3) is good
      • Up to 1.7500:1 (7:4) is acceptable (red)
      • Above is unsatisfactory (bold)
  12. 1 2 3 4 From large to small gears (from right to left)
  13. Standard STEP
     From Large To Small Gears: Steady And Progressive Increase In Gear Steps 
    • Gear steps should
      • increase: Δ Step (first green highlighted line Δ Step) is always greater than 1
      • As progressive as possible: Δ Step is always greater than the previous step
    • Not progressively increasing is acceptable (red)
    • Not increasing is unsatisfactory (bold)
  14. Standard SPEED
     From Small To Large Gears: Steady Increase In Shaft Speed Difference 
    • Shaft speed differences should
      • increase: Δ Shaft Speed (second line marked in green Δ (Shaft) Speed) is always greater than the previous one
    • 1 difference smaller than the previous one is acceptable (red)
    • 2 consecutive ones are a waste of possible ratios (bold)
  15. Blocks S1
  16. Support link with freewheel · blocks S1 in one direction
  17. Blocks C1 (the planetary gear carrier 1)
  18. Couples S1 with the turbine
  19. Couples R2 with the turbine

See also

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References

  1. "BMWE21.net". BMWe21.net. Retrieved 24 November 2013.
  2. "ZF North America application chart (automatic)". ZF.com. Retrieved 22 November 2013.