Active rectification, or synchronous rectification, is a technique for improving the efficiency of rectification by replacing diodes with actively controlled switches, usually power MOSFETs or power bipolar junction transistors (BJT). [1] Whereas normal semiconductor diodes have a roughly fixed voltage drop of around 0.5 to 1 volts, active rectifiers behave as resistances, and can have arbitrarily low voltage drop.
Historically, vibrator-driven switches or motor-driven commutators have also been used for mechanical rectifiers and synchronous rectification. [2]
Active rectification has many applications. It is frequently used for arrays of photovoltaic panels to avoid reverse current flow that can cause overheating with partial shading while giving minimum power loss. It is also used in switched-mode power supplies (SMPS). [1]
The constant voltage drop of a standard p-n junction diode is typically between 0.7 V and 1.7 V, causing significant power loss in the diode. Electric power depends on current and voltage: the power loss rises proportional to both current and voltage.
In low voltage converters (around 10 volts and less), the voltage drop of a diode (typically around 0.7 to 1 volt for a silicon diode at its rated current) has an adverse effect on efficiency. One classic solution replaces standard silicon diodes with Schottky diodes, which exhibit very low voltage drops (as low as 0.3 volts). However, even Schottky rectifiers can be significantly more lossy than the synchronous type, notably at high currents and low voltages.
When addressing very low-voltage converters, such as a buck converter power supply for a computer CPU (with a voltage output around 1 volt, and many amperes of output current), Schottky rectification does not provide adequate efficiency. In such applications, active rectification becomes necessary. [1]
Replacing a diode with an actively controlled switching element such as a MOSFET is the heart of active rectification. MOSFETs have a constant very low resistance when conducting, known as on-resistance (RDS(on)). They can be made with an on-resistance as low as 10 mΩ or even lower. The voltage drop across the transistor is then much lower, causing a reduction in power loss and a gain in efficiency. However, Ohm's law governs the voltage drop across the MOSFET, meaning that at high currents, the drop can exceed that of a diode. This limitation is usually dealt with either by placing several transistors in parallel, thereby reducing the current through each individual one, or by using a device with more active area (on FETs, a device-equivalent of parallel).
The control circuitry for active rectification usually uses comparators to sense the voltage of the input AC and open the transistors at the correct times to allow current to flow in the correct direction. The timing is very important, as a short circuit across the input power must be avoided and can easily be caused by one transistor turning on before another has turned off. Active rectifiers also clearly still need the smoothing capacitors present in passive examples to provide smoother power than rectification does alone.
Using active rectification to implement AC/DC conversion allows a design to undergo further improvements (with more complexity) to achieve an active power factor correction, which forces the current waveform of the AC source to follow the voltage waveform, eliminating reactive currents and allowing the total system to achieve greater efficiency.
A MOSFET actively controlled to act as a rectifier—actively turned on to allow current in one direction but actively turned off to block current from flowing the other direction—is sometimes called an ideal diode.
Using these ideal diodes rather than standard diodes for solar electric panel bypass, reverse-battery protection, or bridge rectifiers reduces the amount of power dissipated in the diodes, improving efficiency and reducing the size of the circuit board and the weight of the heat sink required to deal with the power dissipation. [3] [4] [5] [6] [7] [8]
Such a MOSFET-based ideal diode is not to be confused with an op-amp based super diode, often called a precision rectifier.
See H-bridge.
A diode is a two-terminal electronic component that conducts current primarily in one direction. It has low resistance in one direction and high resistance in the other.
A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which flows in only one direction. The reverse operation is performed by an inverter.
A power inverter, inverter, or invertor is a power electronic device or circuitry that changes direct current (DC) to alternating current (AC). The resulting AC frequency obtained depends on the particular device employed. Inverters do the opposite of rectifiers which were originally large electromechanical devices converting AC to DC.
A switched-mode power supply (SMPS), also called switching-mode power supply, switch-mode power supply, switched power supply, or simply switcher, is an electronic power supply that incorporates a switching regulator to convert electrical power efficiently.
The Schottky diode, also known as Schottky barrier diode or hot-carrier diode, is a semiconductor diode formed by the junction of a semiconductor with a metal. It has a low forward voltage drop and a very fast switching action. The cat's-whisker detectors used in the early days of wireless and metal rectifiers used in early power applications can be considered primitive Schottky diodes.
A DC-to-DC converter is an electronic circuit or electromechanical device that converts a source of direct current (DC) from one voltage level to another. It is a type of electric power converter. Power levels range from very low to very high.
A voltage regulator is a system designed to automatically maintain a constant voltage. It may use a simple feed-forward design or may include negative feedback. It may use an electromechanical mechanism, or electronic components. Depending on the design, it may be used to regulate one or more AC or DC voltages.
A voltage multiplier is an electrical circuit that converts AC electrical power from a lower voltage to a higher DC voltage, typically using a network of capacitors and diodes.
A power semiconductor device is a semiconductor device used as a switch or rectifier in power electronics. Such a device is also called a power device or, when used in an integrated circuit, a power IC.
Power electronics is the application of electronics to the control and conversion of electric power.
A rotary converter is a type of electrical machine which acts as a mechanical rectifier, inverter or frequency converter.
A voltage doubler is an electronic circuit which charges capacitors from the input voltage and switches these charges in such a way that, in the ideal case, exactly twice the voltage is produced at the output as at its input.
A power MOSFET is a specific type of metal–oxide–semiconductor field-effect transistor (MOSFET) designed to handle significant power levels. Compared to the other power semiconductor devices, such as an insulated-gate bipolar transistor (IGBT) or a thyristor, its main advantages are high switching speed and good efficiency at low voltages. It shares with the IGBT an isolated gate that makes it easy to drive. They can be subject to low gain, sometimes to a degree that the gate voltage needs to be higher than the voltage under control.
A buck converter or step-down converter is a DC-to-DC converter which decreases voltage, while increasing current, from its input (supply) to its output (load). It is a class of switched-mode power supply. Switching converters provide much greater power efficiency as DC-to-DC converters than linear regulators, which are simpler circuits that dissipate power as heat, but do not step up output current. The efficiency of buck converters can be very high, often over 90%, making them useful for tasks such as converting a computer's main supply voltage, which is usually 12 V, down to lower voltages needed by USB, DRAM and the CPU, which are usually 5, 3.3 or 1.8 V.
An H-bridge is an electronic circuit that switches the polarity of a voltage applied to a load. These circuits are often used in robotics and other applications to allow DC motors to run forwards or backwards. The name is derived from its common schematic diagram representation, with four switching elements configured as the branches of a letter "H" and the load connected as the cross-bar.
The single-ended primary-inductor converter (SEPIC) is a type of DC/DC converter that allows the electrical potential (voltage) at its output to be greater than, less than, or equal to that at its input. The output of the SEPIC is controlled by the duty cycle of the control switch (S1).
A mechanical rectifier is a device for converting alternating current (AC) to direct current (DC) by means of mechanically operated switches. The best-known type is the commutator, which is an integral part of a DC dynamo, but before solid-state devices became available, independent mechanical rectifiers were used for certain applications. Before the invention of semiconductors, rectification at high currents involved serious losses.
A selenium rectifier is a type of metal rectifier, invented in 1933. They were used in power supplies for electronic equipment and in high-current battery-charger applications until they were superseded by silicon diode rectifiers in the late 1960s. The arrival of the alternator in some automobiles was the result of compact, low-cost, high-current silicon rectifiers. These units were small enough to be inside the alternator case, unlike the selenium units that preceded silicon devices.
A joule thief is a minimalist self-oscillating voltage booster that is small, low-cost, and easy to build, typically used for driving small loads, such as driving an LED using a 1.5 volt battery. This circuit is also known by other names such as blocking oscillator, joule ringer, or vampire torch. It can use nearly all of the energy in a single-cell electric battery, even far below the voltage where other circuits consider the battery fully discharged ; hence the name, which suggests the notion that the circuit is stealing energy or "joules" from the source – the term is a pun on "jewel thief". The circuit is a variant of the blocking oscillator that forms an unregulated voltage boost converter.
A gate driver is a power amplifier that accepts a low-power input from a controller IC and produces a high-current drive input for the gate of a high-power transistor such as an IGBT or power MOSFET. Gate drivers can be provided either on-chip or as a discrete module. In essence, a gate driver consists of a level shifter in combination with an amplifier. A gate driver IC serves as the interface between control signals and power switches. An integrated gate-driver solution reduces design complexity, development time, bill of materials (BOM), and board space while improving reliability over discretely-implemented gate-drive solutions.
synchronous rectifier commutator.