Autogenous pressurization

Last updated

Cutaway of Space Shuttle external tank Sts et cutaway.jpg
Cutaway of Space Shuttle external tank

Autogenous pressurization is the use of self-generated gaseous propellant to pressurize liquid propellant in rockets. Traditional liquid-propellant rockets have been most often pressurized with other gases, such as helium, which necessitates carrying the pressurant tanks along with the plumbing and control system to use it. Autogenous pressurization has been operationally used on the Titan 34D, [1] Space Shuttle [2] , Space Launch System [3] , and Starship. [4] Autogenous pressurization is planned to be used on the New Glenn, [5] Terran 1, [6] ACES upper-stage and Rocket Lab's Neutron rocket. [7]

Background

In autogenous pressurization, a small amount of propellant is heated until it turns to gas. That gas is then fed back into the liquid propellant tank it was sourced from. This helps keep the liquid propellant at the required pressure necessary to feed a rocket's engines. [8] This is achieved through gas generators in a rocket's engine systems: tapped off from a gas generator; fed through a heat exchanger; or via electric heaters. [9] Autogenous pressurization was already in use in the Titan booster by 1968 and had been tested with the RL10 engine, demonstrating its suitability for upper stage engines. [10]

Traditionally, tank pressurization has been provided by a high pressure gas such as helium or nitrogen. Autogenous pressurization has been described as both less and more complex than using helium or nitrogen but it does provide significant advantages. The first is for long-term spaceflight and interplanetary missions such as going to and landing on Mars. Removing inert gases from usage allows engine firing in a non-pumping mode. The same vaporized gases can be used for mono or bi-propellant attitude control. The reuse of onboard oxidizer and fuel also reduces the contamination of combustibles by inert gases. [10]

Risk reduction benefits come from reducing the requirement of high pressure storage vessels and completely isolating fuel and oxidizer systems, removing a possible failure path via the pressurization subsystem. This system also increases payload capacity by reducing component and propellant weight and increased chamber pressure. [10]

The RS-25 engines used autogenous pressurization to maintain fuel pressure in the Space Shuttle external tank. [11]

Related Research Articles

<span class="mw-page-title-main">Hybrid-propellant rocket</span> Rocket engine that uses both liquid / gaseous and solid fuel

A hybrid-propellant rocket is a rocket with a rocket motor that uses rocket propellants in two different phases: one solid and the other either gas or liquid. The hybrid rocket concept can be traced back to the early 1930s.

<span class="mw-page-title-main">Hypergolic propellant</span> Type of rocket engine fuel

A hypergolic propellant is a rocket propellant combination used in a rocket engine, whose components spontaneously ignite when they come into contact with each other.

<span class="mw-page-title-main">Centaur (rocket stage)</span> Family of rocket stages which can be used as a space tug

The Centaur is a family of rocket propelled upper stages that has been in use since 1962. It is currently produced by U.S. launch service provider United Launch Alliance, with one main active version and one version under development. The 3.05 m (10.0 ft) diameter Common Centaur/Centaur III flies as the upper stage of the Atlas V launch vehicle, and the 5.4 m (18 ft) diameter Centaur V has been developed as the upper stage of ULA's new Vulcan rocket. Centaur was the first rocket stage to use liquid hydrogen (LH2) and liquid oxygen (LOX) propellants, a high-energy combination that is ideal for upper stages but has significant handling difficulties.

<span class="mw-page-title-main">Rocket engine</span> Non-air breathing jet engine used to propel a missile or vehicle

A rocket engine uses stored rocket propellants as the reaction mass for forming a high-speed propulsive jet of fluid, usually high-temperature gas. Rocket engines are reaction engines, producing thrust by ejecting mass rearward, in accordance with Newton's third law. Most rocket engines use the combustion of reactive chemicals to supply the necessary energy, but non-combusting forms such as cold gas thrusters and nuclear thermal rockets also exist. Vehicles propelled by rocket engines are commonly used by ballistic missiles and rockets. Rocket vehicles carry their own oxidiser, unlike most combustion engines, so rocket engines can be used in a vacuum to propel spacecraft and ballistic missiles.

<span class="mw-page-title-main">RP-1</span> Highly refined form of kerosene used as rocket fuel

RP-1 (alternatively, Rocket Propellant-1 or Refined Petroleum-1) is a highly refined form of kerosene outwardly similar to jet fuel, used as rocket fuel. RP-1 provides a lower specific impulse than liquid hydrogen (H2), but is cheaper, is stable at room temperature, and presents a lower explosion hazard. RP-1 is far denser than H2, giving it a higher energy density (though its specific energy is lower). RP-1 also has a fraction of the toxicity and carcinogenic hazards of hydrazine, another room-temperature liquid fuel.

<span class="mw-page-title-main">Liquid-propellant rocket</span> Rocket engine that uses liquid fuels and oxidizers

A liquid-propellant rocket or liquid rocket utilizes a rocket engine burning liquid propellants. (Alternate approaches use gaseous or solid propellants.) Liquids are desirable propellants because they have reasonably high density and their combustion products have high specific impulse (Isp). This allows the volume of the propellant tanks to be relatively low.

<span class="mw-page-title-main">Space Shuttle external tank</span> Component of the Space Shuttle launch vehicle

The Space Shuttle external tank (ET) was the component of the Space Shuttle launch vehicle that contained the liquid hydrogen fuel and liquid oxygen oxidizer. During lift-off and ascent it supplied the fuel and oxidizer under pressure to the three RS-25 main engines in the orbiter. The ET was jettisoned just over 10 seconds after main engine cut-off (MECO) and it re-entered the Earth's atmosphere. Unlike the Solid Rocket Boosters, external tanks were not re-used. They broke up before impact in the Indian Ocean, away from shipping lanes and were not recovered.

<span class="mw-page-title-main">RS-25</span> Space Shuttle and SLS main engine

The Aerojet Rocketdyne RS-25, also known as the Space Shuttle Main Engine (SSME), is a liquid-fuel cryogenic rocket engine that was used on NASA's Space Shuttle and is currently used on the Space Launch System (SLS).

<span class="mw-page-title-main">Rocketdyne J-2</span> Rocket engine

The J-2, commonly known as Rocketdyne J-2, was a liquid-fuel cryogenic rocket engine used on NASA's Saturn IB and Saturn V launch vehicles. Built in the United States by Rocketdyne, the J-2 burned cryogenic liquid hydrogen (LH2) and liquid oxygen (LOX) propellants, with each engine producing 1,033.1 kN (232,250 lbf) of thrust in vacuum. The engine's preliminary design dates back to recommendations of the 1959 Silverstein Committee. Rocketdyne won approval to develop the J-2 in June 1960 and the first flight, AS-201, occurred on 26 February 1966. The J-2 underwent several minor upgrades over its operational history to improve the engine's performance, with two major upgrade programs, the de Laval nozzle-type J-2S and aerospike-type J-2T, which were cancelled after the conclusion of the Apollo program.

The highest specific impulse chemical rockets use liquid propellants. They can consist of a single chemical or a mix of two chemicals, called bipropellants. Bipropellants can further be divided into two categories; hypergolic propellants, which ignite when the fuel and oxidizer make contact, and non-hypergolic propellants which require an ignition source.

<span class="mw-page-title-main">Staged combustion cycle</span> Rocket engine operation method

The staged combustion cycle is a power cycle of a bipropellant rocket engine. In the staged combustion cycle, propellant flows through multiple combustion chambers, and is thus combusted in stages. The main advantage relative to other rocket engine power cycles is high fuel efficiency, measured through specific impulse, while its main disadvantage is engineering complexity.

<span class="mw-page-title-main">Pressure-fed engine</span> Rocket engine operation method

The pressure-fed engine is a class of rocket engine designs. A separate gas supply, usually helium, pressurizes the propellant tanks to force fuel and oxidizer to the combustion chamber. To maintain adequate flow, the tank pressures must exceed the combustion chamber pressure.

<span class="mw-page-title-main">Aerojet LR87</span> American rocket engine family used on Titan missile first stages

The LR87 was an American liquid-propellant rocket engine used on the first stages of Titan intercontinental ballistic missiles and launch vehicles. Composed of twin motors with separate combustion chambers and turbopump machinery, it is considered a single unit and was never flown as a single combustion chamber engine or designed for this. The LR87 first flew in 1959.

<span class="mw-page-title-main">Rocket propellant</span> Chemical or mixture used as fuel for a rocket engine

Rocket propellant is the reaction mass of a rocket. This reaction mass is ejected at the highest achievable velocity from a rocket engine to produce thrust. The energy required can either come from the propellants themselves, as with a chemical rocket, or from an external source, as with ion engines.

<span class="mw-page-title-main">Launch vehicle system tests</span> Preparation procedures for verifying carrier rocket performance

Launch vehicle system tests assess the readiness of a launch system to safely reach orbit. Launch vehicles undergo system tests before they launch. Wet dress rehearsals (WDR) and more extensive static fire tests prepare fully assembled launch vehicles and their associated ground support equipment (GSE) prior to launch. The spacecraft/payload may or may not be attached to the launch vehicle during the WDR or static fire, but sufficient elements of the rocket and all relevant ground support equipment are in place to help verify that the rocket is ready for flight.

The descent propulsion system or lunar module descent engine (LMDE), internal designation VTR-10, is a variable-throttle hypergolic rocket engine invented by Gerard W. Elverum Jr. and developed by Space Technology Laboratories (TRW) for use in the Apollo Lunar Module descent stage. It used Aerozine 50 fuel and dinitrogen tetroxide oxidizer. This engine used a pintle injector, which paved the way for other engines to use similar designs.

<span class="mw-page-title-main">SpaceX rocket engines</span> Rocket engines developed by SpaceX

Since the founding of SpaceX in 2002, the company has developed four families of rocket engines — Merlin, Kestrel, Draco and SuperDraco — and is currently developing another rocket engine: Raptor, and after 2020, a new line of methalox thrusters.

<span class="mw-page-title-main">Aestus</span> Rocket engine

Aestus is a hypergolic liquid rocket engine used on an upper stage of Ariane 5 family rockets for the orbital insertion. It features unique design of 132 coaxial injection elements causing swirl mixing of the MMH propellants with nitrogen tetroxide oxidizer. The pressure-fed engine allows for multiple re-ignitions.

<span class="mw-page-title-main">Rutherford (rocket engine)</span> Liquid-fueled rocket engine

Rutherford is a liquid-propellant rocket engine designed by aerospace company Rocket Lab and manufactured in Long Beach, California. The engine is used on the company's own rocket, Electron. It uses LOX and RP-1 as its propellants and is the first flight-ready engine to use the electric-pump feed cycle. The rocket uses a similar engine arrangement to the Falcon 9; a two-stage rocket using a cluster of nine identical engines on the first stage, and one vacuum-optimized version with a longer nozzle on the second stage. This arrangement is also known as an octaweb. The sea-level version produces 24.9 kN (5,600 lbf) of thrust and has a specific impulse of 311 s (3.05 km/s), while the vacuum optimized-version produces 25.8 kN (5,800 lbf) of thrust and has a specific impulse of 343 s (3.36 km/s).

<span class="mw-page-title-main">Electric-pump-fed engine</span> Rocket engine operation method

The electric-pump-fed engine is a bipropellant rocket engine in which the fuel pumps are electrically powered, and so all of the input propellant is directly burned in the main combustion chamber, and none is diverted to drive the pumps. This differs from traditional rocket engine designs, in which the pumps are driven by a portion of the input propellants.

References

  1. Inman, Arthur E; Muehlbauer, John G. (1980). "Shuttle Performance Augmentation with the Titan Liquid Boost Module". The Space Congress Proceedings. 1980 (17th) A New Era In Technology: 66–76.
  2. "HSF – The Shuttle". spaceflight.nasa.gov. Archived from the original on February 10, 2001. Retrieved April 19, 2020.
  3. Clark, Stephen. "SLS pathfinder stage arrives at Florida launch site – Spaceflight Now" . Retrieved April 19, 2020.
  4. Ralph, Eric (May 9, 2019). "SpaceX's Starhopper gains thruster pods as hop test preparations ramp up". TESLARATI. Retrieved April 19, 2020.
  5. "New Glenn Payload User's Guide".
  6. "Full Page Reload". IEEE Spectrum: Technology, Engineering, and Science News. October 25, 2019. Retrieved April 19, 2020.
  7. "Manley, Scott. "Rocket Lab's Neutron Rocket's Innovative Design Explained By Peter Beck - CEO of Rocket Lab"". YouTube .
  8. Ralph, Eric (April 2, 2020). "SpaceX Starship outfitted with Tesla battery packs and motors". TESLARATI. Retrieved April 19, 2020.
  9. Ralph, Eric (October 24, 2019). "SpaceX says Starship Mk1 will test 'skydiver' landing before the end of 2019". TESLARATI. Retrieved April 19, 2020.
  10. 1 2 3 Christian, C.; Lehmann, E.; Ruby, L. (June 10, 1968), "Autogenous pressurization for space vehicle propulsion systems", 4th Propulsion Joint Specialist Conference, Joint Propulsion Conferences, American Institute of Aeronautics and Astronautics, doi:10.2514/6.1968-626
  11. "The External Tank". NASA. Retrieved April 15, 2019.