Autogenous pressurization

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Cutaway of Space Shuttle external tank Sts et cutaway.jpg
Cutaway of Space Shuttle external tank

Autogenous pressurization is the use of self-generated gaseous propellant to pressurize liquid propellant in rockets. Traditional liquid-propellant rockets have been most often pressurized with other gases, such as helium, which necessitates carrying the pressurant tanks along with the plumbing and control system to use it. Autogenous pressurization has been operationally used on the Titan 34D, [1] Space Shuttle, [2] Space Launch System, [3] and Starship. [4] Autogenous pressurization is planned to be used on the New Glenn, [5] Terran 1 [6] and Rocket Lab's Neutron rocket. [7]

Background

As propellant is drained from its tank, something must fill the vacated ullage space to maintain pressure inside the tanks. This is for two reasons: first, rocket engines require a minimum inlet pressure to prevent cavitation in their turbopumps, and second, rockets usually require that their tanks be pressurized for structural strength.

In autogenous pressurization, a small amount of propellant is heated until it turns to gas. That gas is then fed back into the liquid propellant tank it was sourced from. This helps keep the liquid propellant at the required pressure necessary to feed a rocket's engines. [8] This is achieved through gas generators in a rocket's engine systems: tapped off from a gas generator; fed through a heat exchanger; or via electric heaters. [9] Autogenous pressurization was already in use in the Titan booster by 1968 and had been tested with the RL10 engine, demonstrating its suitability for upper stage engines. [10]

Traditionally, tank pressurization has been provided by a high pressure inert gas such as helium or nitrogen. Autogenous pressurization has been described as both less and more complex than using helium or nitrogen but it does provide significant advantages. The first is for long-term spaceflight and interplanetary missions such as going to and landing on Mars. Removing inert gases from usage allows engine firing in a non-pumping mode. The same vaporized gases can be used for mono- or bi-propellant attitude control. The reuse of onboard oxidizer and fuel also reduces the contamination of combustibles by inert gases. [10]

Risk reduction benefits come from reducing the requirement of high pressure storage vessels and completely isolating fuel and oxidizer systems, removing a possible failure path via the pressurization subsystem (e.g. SpaceX CRS-7). This system also increases payload capacity by reducing component and propellant weight and increased chamber pressure. [10]

A major risk of autogenous pressurization is that it is prone to ullage collaspse if the propellant sloshes. If the ullage gas mixes with the liquid propellant, such as during spacecraft maneuvers, it will be cooled and can condense to liquid, causing a sudden loss of pressure. [11] Thus, autogenous pressurization is suited for booster engines which will operate under constant acceleration in a single direction, but is difficult to use when there are multiple engine burns separated by zero-g maneuvers.

The RS-25 engines used autogenous pressurization to maintain fuel pressure in the Space Shuttle external tank. [12]

Related Research Articles

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A rocket is a vehicle that uses jet propulsion to accelerate without using any surrounding air. A rocket engine produces thrust by reaction to exhaust expelled at high speed. Rocket engines work entirely from propellant carried within the vehicle; therefore a rocket can fly in the vacuum of space. Rockets work more efficiently in a vacuum and incur a loss of thrust due to the opposing pressure of the atmosphere.

<span class="mw-page-title-main">Centaur (rocket stage)</span> Family of rocket stages which can be used as a space tug

The Centaur is a family of rocket propelled upper stages that has been in use since 1962. It is currently produced by U.S. launch service provider United Launch Alliance, with one main active version and one version under development. The 3.05 m (10.0 ft) diameter Common Centaur/Centaur III flies as the upper stage of the Atlas V launch vehicle, and the 5.4 m (18 ft) diameter Centaur V has been developed as the upper stage of ULA's new Vulcan rocket. Centaur was the first rocket stage to use liquid hydrogen (LH2) and liquid oxygen (LOX) propellants, a high-energy combination that is ideal for upper stages but has significant handling difficulties.

<span class="mw-page-title-main">Rocket engine</span> Non-air breathing jet engine used to propel a missile or vehicle

A rocket engine uses stored rocket propellants as the reaction mass for forming a high-speed propulsive jet of fluid, usually high-temperature gas. Rocket engines are reaction engines, producing thrust by ejecting mass rearward, in accordance with Newton's third law. Most rocket engines use the combustion of reactive chemicals to supply the necessary energy, but non-combusting forms such as cold gas thrusters and nuclear thermal rockets also exist. Vehicles propelled by rocket engines are commonly used by ballistic missiles and rockets. Rocket vehicles carry their own oxidiser, unlike most combustion engines, so rocket engines can be used in a vacuum to propel spacecraft and ballistic missiles.

A propellant is a mass that is expelled or expanded in such a way as to create a thrust or another motive force in accordance with Newton's third law of motion, and "propel" a vehicle, projectile, or fluid payload. In vehicles, the engine that expels the propellant is called a reaction engine. Although technically a propellant is the reaction mass used to create thrust, the term "propellant" is often used to describe a substance which contains both the reaction mass and the fuel that holds the energy used to accelerate the reaction mass. For example, the term "propellant" is often used in chemical rocket design to describe a combined fuel/propellant, although the propellants should not be confused with the fuel that is used by an engine to produce the energy that expels the propellant. Even though the byproducts of substances used as fuel are also often used as a reaction mass to create the thrust, such as with a chemical rocket engine, propellant and fuel are two distinct concepts.

<span class="mw-page-title-main">Liquid-propellant rocket</span> Rocket engine that uses liquid fuels and oxidizers

A liquid-propellant rocket or liquid rocket utilizes a rocket engine burning liquid propellants. (Alternate approaches use gaseous or solid propellants.) Liquids are desirable propellants because they have reasonably high density and their combustion products have high specific impulse (Isp). This allows the volume of the propellant tanks to be relatively low.

<span class="mw-page-title-main">Space Shuttle external tank</span> Component of the Space Shuttle launch vehicle

The Space Shuttle external tank (ET) was the component of the Space Shuttle launch vehicle that contained the liquid hydrogen fuel and liquid oxygen oxidizer. During lift-off and ascent it supplied the fuel and oxidizer under pressure to the three RS-25 main engines in the orbiter. The ET was jettisoned just over 10 seconds after main engine cut-off (MECO) and it re-entered the Earth's atmosphere. Unlike the Solid Rocket Boosters, external tanks were not re-used. They broke up before impact in the Indian Ocean, away from shipping lanes and were not recovered.

<span class="mw-page-title-main">RS-25</span> Space Shuttle and SLS main engine

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<span class="mw-page-title-main">Rocketdyne J-2</span> Rocket engine

The J-2, commonly known as Rocketdyne J-2, was a liquid-fuel cryogenic rocket engine used on NASA's Saturn IB and Saturn V launch vehicles. Built in the United States by Rocketdyne, the J-2 burned cryogenic liquid hydrogen (LH2) and liquid oxygen (LOX) propellants, with each engine producing 1,033.1 kN (232,250 lbf) of thrust in vacuum. The engine's preliminary design dates back to recommendations of the 1959 Silverstein Committee. Rocketdyne won approval to develop the J-2 in June 1960 and the first flight, AS-201, occurred on 26 February 1966. The J-2 underwent several minor upgrades over its operational history to improve the engine's performance, with two major upgrade programs, the de Laval nozzle-type J-2S and aerospike-type J-2T, which were cancelled after the conclusion of the Apollo program.

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<span class="mw-page-title-main">Pressure-fed engine</span> Rocket engine operation method

The pressure-fed engine is a class of rocket engine designs. A separate gas supply, usually helium, pressurizes the propellant tanks to force fuel and oxidizer to the combustion chamber. To maintain adequate flow, the tank pressures must exceed the combustion chamber pressure.

<span class="mw-page-title-main">Ullage motor</span> Small rocket engines that help fuel settle in 0g before main engine start

Ullage motors are relatively small, independently fueled rocket engines that may be fired prior to main engine ignition, when the vehicle is in a zero-g situation. The resulting acceleration causes liquid in the rocket's main tanks to settle towards the aft end, ensuring uninterrupted flow to the fuel and oxidizer pumps.

Ullage or headspace is the unfilled space in a container, particularly with a liquid.

A pistonless pump is a type of pump designed to move fluids without any moving parts other than three chamber valves.

A cold gas thruster is a type of rocket engine which uses the expansion of a pressurized gas to generate thrust. As opposed to traditional rocket engines, a cold gas thruster does not house any combustion and therefore has lower thrust and efficiency compared to conventional monopropellant and bipropellant rocket engines. Cold gas thrusters have been referred to as the "simplest manifestation of a rocket engine" because their design consists only of a fuel tank, a regulating valve, a propelling nozzle, and the little required plumbing. They are the cheapest, simplest, and most reliable propulsion systems available for orbital maintenance, maneuvering and attitude control.

<span class="mw-page-title-main">Aerojet LR87</span> American rocket engine family used on Titan missile first stages

The LR87 was an American liquid-propellant rocket engine used on the first stages of Titan intercontinental ballistic missiles and launch vehicles. Composed of twin motors with separate combustion chambers and turbopump machinery, it is considered a single unit and was never flown as a single combustion chamber engine or designed for this. The LR87 first flew in 1959.

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Launch vehicle system tests assess the readiness of a launch system to safely reach orbit. Launch vehicles undergo system tests before they launch. Wet dress rehearsals (WDR) and more extensive static fire tests prepare fully assembled launch vehicles and their associated ground support equipment (GSE) prior to launch. The spacecraft/payload may or may not be attached to the launch vehicle during the WDR or static fire, but sufficient elements of the rocket and all relevant ground support equipment are in place to help verify that the rocket is ready for flight.

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<span class="mw-page-title-main">Electric-pump-fed engine</span> Rocket engine operation method

The electric-pump-fed engine is a bipropellant rocket engine in which the fuel pumps are electrically powered, and so all of the input propellant is directly burned in the main combustion chamber, and none is diverted to drive the pumps. This differs from traditional rocket engine designs, in which the pumps are driven by a portion of the input propellants.

<span class="mw-page-title-main">Andrew J. Stofan</span> Engineer

Andrew John Stofan is an American engineer. He worked for the National Aeronautics and Space Administration (NASA) at the Lewis Research Center. In the 1960s he played an important role in the development of the Centaur upper stage rocket, which pioneered the use of liquid hydrogen as a propellant. In the 1970s he managed the Atlas-Centaur and Titan-Centaur Project Offices, and oversaw the launch of the Pioneer 10 and Pioneer 11 probes to Jupiter and Saturn, the Viking missions to Mars, Helios probes to the Sun, and the Voyager probes to Jupiter and the outer planets. He was director of the Lewis Research Center from 1982 to 1986.

References

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