Crystal oven

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An OCXO inside an HP digital frequency counter. HP Counter 0XCO.jpg
An OCXO inside an HP digital frequency counter.

A crystal oven is a temperature-controlled chamber used to maintain the quartz crystal in electronic crystal oscillators at a constant temperature, in order to prevent changes in the frequency due to variations in ambient temperature. An oscillator of this type is known as an oven-controlled crystal oscillator (OCXO, where "XO" is an old abbreviation for "crystal oscillator".) This type of oscillator achieves the highest frequency stability possible with a crystal. They are typically used to control the frequency of radio transmitters, cellular base stations, military communications equipment, and for precision frequency measurement.

Contents

Miniature crystal oven used to stabilize the frequency of a vacuum-tube mobile radio transmitter. Mini Crystal Oven.jpg
Miniature crystal oven used to stabilize the frequency of a vacuum-tube mobile radio transmitter.

Description

Quartz crystals are widely used in electronic oscillators to precisely control the frequency produced. The frequency at which a quartz crystal resonator vibrates depends on its physical dimensions. A change in temperature causes the quartz to expand or contract due to thermal expansion, changing the frequency of the signal produced by the oscillator. Although quartz has a very low coefficient of thermal expansion, temperature changes are still the major cause of frequency variation in crystal oscillators.

PCB-mounted OCXO from 2016. Vectron OX-402 OCXO.jpg
PCB-mounted OCXO from 2016.

The oven is a thermally-insulated enclosure containing the crystal and one or more electrical heating elements. Since other electronic components in the circuit are also vulnerable to temperature drift, usually the entire oscillator circuit is enclosed in the oven. A thermistor temperature sensor in a closed-loop control circuit is used to control the power to the heater and ensure that the oven is maintained at the precise temperature desired. Because the oven operates above ambient temperature, the oscillator usually requires a warm-up period after power has been applied to reach its operating temperature. [1] During this warm-up period, the frequency will not have the full rated stability.

The temperature selected for the oven is that at which the slope of the crystal's frequency vs. temperature curve is zero, further improving stability. AT- or SC-cut (Stress-Compensated) crystals are used. The SC-cut has a wider temperature range over which near-zero temperature coefficient is achieved and thus reduces warmup time. [2] Power transistors are usually used for the heaters instead of resistance heating elements. Their power output is proportional to the current, rather than the square of the current, which linearizes the gain of the control loop. [2]

A common temperature for a crystal oven is 75 °C, [3] but the temperature may vary between 30 and 80 °C depending on setup. [4]

Most standard commercial crystals are specified to an environmental temperature of 0 – 70 °C, industrial versions are usually specified to -40 – +85 °C. [5]

Stability

Some of the earliest crystal ovens. These precision 100 kHz oven controlled crystal oscillators at the US Bureau of Standards (now NIST) served as the frequency standard for the United States in 1929. Early NBS crystal oscillator frequency standards.jpg
Some of the earliest crystal ovens. These precision 100 kHz oven controlled crystal oscillators at the US Bureau of Standards (now NIST) served as the frequency standard for the United States in 1929.

Because of the power required to run the heater, OCXOs require more power than oscillators that run at ambient temperature, and the requirement for the heater, thermal mass, and thermal insulation means that they are physically larger. Therefore, they are not used in battery powered or miniature applications, such as watches. However, in return, the oven-controlled oscillator achieves the best frequency stability possible from a crystal. The short term frequency stability of OCXOs is typically 1×10−12 over a few seconds, while the long term stability is limited to around 1×10−8 (10 ppb) per year by aging of the crystal. [1] Achieving better stability requires switching to an atomic frequency standard, such as a rubidium standard, caesium standard, or hydrogen maser. Another cheaper alternative is to discipline a crystal oscillator with a GPS time signal, creating a GPS-disciplined oscillator (GPSDO). Using a GPS receiver that can generate stable time signals (down to within ~30 ns of UTC), a GPSDO can maintain oscillation stability of 10−13 for extended periods of time.

Crystal ovens are also used in optics. In crystals used for nonlinear optics, the frequency is also sensitive to temperature and thus they require temperature stabilization, especially as the laser beam heats up the crystal. Additionally fast retuning of the crystal is often employed. For this application, the crystal and the thermistor need to be in very close contact and both must have as low a heat capacity as possible. To avoid breaking the crystal, large temperature variations in short times must be avoided.

Comparison with other frequency standards

Oscillator Type* Stability** Aging / 10 yearPowerWeight (g)
Crystal oscillator (XO) [6]
Temperature compensated crystal oscillator (TCXO) [6]
Microcomputer compensated crystal oscillator (MCXO) [6]
Oven controlled crystal oscillator (OCXO) [6]
- 5...10 MHz
- 15...100 MHz
Rubidium atomic frequency standard (RbXO) [6]
Caesium atomic frequency standard [6]
Global Positioning System (GPS)
Radio time signal (DCF77)

* Sizes and costs range from <5 cm3 and <5 US$ for crystal oscillators, to more than 30 liters and 40 000 US$ for Cs standards.

** Including the effects of military environments and one year of aging.

Related Research Articles

An electronic oscillator is an electronic circuit that produces a periodic, oscillating or alternating current (AC) signal, usually a sine wave, square wave or a triangle wave, powered by a direct current (DC) source. Oscillators are found in many electronic devices, such as radio receivers, television sets, radio and television broadcast transmitters, computers, computer peripherals, cellphones, radar, and many other devices.

<span class="mw-page-title-main">Microwave</span> Electromagnetic radiation with wavelengths from 1 m to 1 mm

Microwave is a form of electromagnetic radiation with wavelengths ranging from about 30 centimeters to one millimeter corresponding to frequencies between 1 GHz and 300 GHz respectively. Different sources define different frequency ranges as microwaves; the above broad definition includes UHF, SHF and EHF bands. A more common definition in radio-frequency engineering is the range between 1 and 100 GHz. In all cases, microwaves include the entire SHF band at minimum. Frequencies in the microwave range are often referred to by their IEEE radar band designations: S, C, X, Ku, K, or Ka band, or by similar NATO or EU designations.

<span class="mw-page-title-main">Thermistor</span> Type of resistor whose resistance varies with temperature

A thermistor is a semiconductor type of resistor whose resistance is strongly dependent on temperature, more so than in standard resistors. The word thermistor is a portmanteau of thermal and resistor.

<span class="mw-page-title-main">Crystal oscillator</span> Electronic oscillator circuit

A crystal oscillator is an electronic oscillator circuit that uses a piezoelectric crystal as a frequency-selective element. The oscillator frequency is often used to keep track of time, as in quartz wristwatches, to provide a stable clock signal for digital integrated circuits, and to stabilize frequencies for radio transmitters and receivers. The most common type of piezoelectric resonator used is a quartz crystal, so oscillator circuits incorporating them became known as crystal oscillators. However, other piezoelectricity materials including polycrystalline ceramics are used in similar circuits.

<span class="mw-page-title-main">Rubidium standard</span> Frequency standard

A rubidium standard or rubidium atomic clock is a frequency standard in which a specified hyperfine transition of electrons in rubidium-87 atoms is used to control the output frequency.

<span class="mw-page-title-main">Radio clock</span> Type of clock which self-synchronizes its time using dedicated radio transmitters

A radio clock or radio-controlled clock (RCC), and often colloquially referred to as an "atomic clock", is a type of quartz clock or watch that is automatically synchronized to a time code transmitted by a radio transmitter connected to a time standard such as an atomic clock. Such a clock may be synchronized to the time sent by a single transmitter, such as many national or regional time transmitters, or may use the multiple transmitters used by satellite navigation systems such as Global Positioning System. Such systems may be used to automatically set clocks or for any purpose where accurate time is needed. Radio clocks may include any feature available for a clock, such as alarm function, display of ambient temperature and humidity, broadcast radio reception, etc.

<span class="mw-page-title-main">Crystal filter</span>

A crystal filter allows some frequencies to 'pass' through an electrical circuit while attenuating undesired frequencies. An electronic filter can use quartz crystals as resonator components of a filter circuit. Quartz crystals are piezoelectric, so their mechanical characteristics can affect electronic circuits. In particular, quartz crystals can exhibit mechanical resonances with a very high Q factor. The crystal's stability and its high Q factor allow crystal filters to have precise center frequencies and steep band-pass characteristics. Typical crystal filter attenuation in the band-pass is approximately 2-3dB. Crystal filters are commonly used in communication devices such as radio receivers.

This is an index of articles relating to electronics and electricity or natural electricity and things that run on electricity and things that use or conduct electricity.

A variable frequency oscillator (VFO) in electronics is an oscillator whose frequency can be tuned over some range. It is a necessary component in any tunable radio transmitter and in receivers that works by the superheterodyne principle. The oscillator controls the frequency to which the apparatus is tuned.

<span class="mw-page-title-main">Real-time clock</span> Circuit in a computer that maintains accurate time

A real-time clock (RTC) is an electronic device that measures the passage of time.

<span class="mw-page-title-main">Frequency counter</span>

A frequency counter is an electronic instrument, or component of one, that is used for measuring frequency. Frequency counters usually measure the number of cycles of oscillation or pulses per second in a periodic electronic signal. Such an instrument is sometimes called a cymometer, particularly one of Chinese manufacture.

<span class="mw-page-title-main">Voltage-controlled oscillator</span> Electronic oscillator controlled by a voltage input

A voltage-controlled oscillator (VCO) is an electronic oscillator whose oscillation frequency is controlled by a voltage input. The applied input voltage determines the instantaneous oscillation frequency. Consequently, a VCO can be used for frequency modulation (FM) or phase modulation (PM) by applying a modulating signal to the control input. A VCO is also an integral part of a phase-locked loop. VCOs are used in synthesizers to generate a waveform whose pitch can be adjusted by a voltage determined by a musical keyboard or other input.

<span class="mw-page-title-main">Wien bridge oscillator</span> Electric circuit that generates sine waves

A Wien bridge oscillator is a type of electronic oscillator that generates sine waves. It can generate a large range of frequencies. The oscillator is based on a bridge circuit originally developed by Max Wien in 1891 for the measurement of impedances. The bridge comprises four resistors and two capacitors. The oscillator can also be viewed as a positive gain amplifier combined with a bandpass filter that provides positive feedback. Automatic gain control, intentional non-linearity and incidental non-linearity limit the output amplitude in various implementations of the oscillator.

In physics, an Analog Temperature Controlled Crystal Oscillator or Analogue Temperature Compensated Crystal Oscillator (ATCXO) uses analog sampling techniques to correct the temperature deficiencies of a crystal oscillator circuit, its package and its environment.

<span class="mw-page-title-main">Chip-scale atomic clock</span> Small form factor atomic clock

A chip scale atomic clock (CSAC) is a compact, low-power atomic clock fabricated using techniques of microelectromechanical systems (MEMS) and incorporating a low-power semiconductor laser as the light source. The first CSAC physics package was demonstrated at NIST in 2003, based on an invention made in 2001. The work was funded by the US Department of Defense's Defense Advanced Research Projects Agency (DARPA) with the goal of developing a microchip-sized atomic clock for use in portable equipment. In military equipment it is expected to provide improved location and battlespace situational awareness for dismounted soldiers when the global positioning system is not available, but many civilian applications are also envisioned. Commercial manufacturing of these atomic clocks began in 2011. The CSAC, the world's smallest atomic clock, is 4 x 3.5 x 1 cm in size, weighs 35 grams, consumes only 115 mW of power, and can keep time to within 100 microseconds per day after several years of operation. A more stable design based on the vibration of rubidium atoms was demonstrated by NIST in 2019. The new design has yet to be commercialized.

<span class="mw-page-title-main">Quartz clock</span> Clock type

Quartz clocks and quartz watches are timepieces that use an electronic oscillator regulated by a quartz crystal to keep time. This crystal oscillator creates a signal with very precise frequency, so that quartz clocks and watches are at least an order of magnitude more accurate than mechanical clocks. Generally, some form of digital logic counts the cycles of this signal and provides a numerical time display, usually in units of hours, minutes, and seconds.

Leonard Cutler (1928–2006), also known as Leonard S. Cutler, was a pioneer and authority on ultra-precise timekeeping devices and standards, and was well known for his work with quantum-mechanical effects. He was the co-inventor of the HP5060A Cesium Beam Clock, its successor the HP 5071A, and the two-frequency laser inferometer. He has also been praised for his crucial contributions to the design of the Allen Telescope Array.

Microelectromechanical system oscillators are devices that generate highly stable reference frequencies to measure time. The core technologies used in MEMS oscillators have been in development since the mid-1960s, but have only been sufficiently advanced for commercial applications since 2006. MEMS oscillators incorporate MEMS resonators, which are microelectromechanical structures that define stable frequencies. MEMS clock generators are MEMS timing devices with multiple outputs for systems that need more than a single reference frequency. MEMS oscillators are a valid alternative to older, more established quartz crystal oscillators, offering better resilience against vibration and mechanical shock, and reliability with respect to temperature variation.

Two independent clocks, once synchronized, will walk away from one another without limit. To have them display the same time it would be necessary to re-synchronize them at regular intervals. The period between synchronizations is referred to as holdover and performance under holdover relies on the quality of the reference oscillator, the PLL design, and the correction mechanisms employed.

<span class="mw-page-title-main">GPS disciplined oscillator</span> Combination of a GPS receiver and a stable oscillator

A GPS clock, or GPS disciplined oscillator (GPSDO), is a combination of a GPS receiver and a high-quality, stable oscillator such as a quartz or rubidium oscillator whose output is controlled to agree with the signals broadcast by GPS or other GNSS satellites. GPSDOs work well as a source of timing because the satellite time signals must be accurate in order to provide positional accuracy for GPS in navigation. These signals are accurate to nanoseconds and provide a good reference for timing applications.

References

  1. 1 2 "OCXO". Glossary. Time and Frequency Division, NIST. 2008. Archived from the original on 2008-09-15. Retrieved 2008-08-07.
  2. 1 2 Marvin E., Frerking (1996). "Fifty years of progress in quartz crystal frequency standards". Proc. 1996 IEEE Frequency Control Symposium. Institute of Electrical and Electronics Engineers. pp. 33–46. Archived from the original on 2009-05-12. Retrieved 2009-03-31.
  3. "Temperature Controller for Crystal Oven". freecircuitdiagram.com. Free Circuit Diagram. Retrieved 2009-11-17.
  4. "EKSMA OPTICS - manufacturer of laser components - Oven for Nonlinear Crystals TK7". eksmaoptics.com. Archived from the original on 2012-06-18. Retrieved 2009-11-17.
  5. "IQXO-350, -350I Commercial Oscillator" (PDF). surplectronics.com. Archived from the original (PDF) on 2012-03-30. Retrieved 2009-11-18.
  6. 1 2 3 4 5 6 "Tutorial Precision Frequency Generation Utilizing OCXO and Rubidium Atomic Standards with Applications for Commercial, Space, Military, and Challenging Environments IEEE Long Island Chapter March 18, 2004" (PDF). ieee.li. Retrieved 2009-11-16.
  7. "Time and Frequency - Precisely the Way You Need It" (PDF). spectruminstruments.net. Retrieved 2009-11-18.
  8. "GPS Time and Frequency Reference Receiver" (PDF). leapsecond.com. Retrieved 2009-11-18.
  9. "URSI/IEEE XXIX Convention on Radio Science, Espoo, Finland, November 1-2, 2004" (PDF). vtt.fi. Retrieved 2009-11-18.
  10. "ETH - IfE-Wearable Computing - Miniature pocket-worn motion sensor with DCF77 clock". wearable.ethz.ch. Archived from the original on 2011-07-06. Retrieved 2009-11-18.

Further reading