This article needs additional citations for verification .(April 2008) |
Dry-ice blasting is a form of carbon dioxide cleaning, where dry ice, the solid form of carbon dioxide, is accelerated in a pressurized air stream and directed at a surface in order to clean it. [1] [2]
The method is similar to other forms of media blasting such as sand blasting, plastic bead blasting, or sodablasting in that it cleans surfaces using a medium accelerated in a pressurized air stream, but dry-ice blasting uses dry ice as the blasting medium. Dry-ice blasting is nonabrasive, non-conductive, nonflammable, and non-toxic.
Dry-ice blasting is an efficient [3] [ verification needed ] cleaning method. Dry ice is made of reclaimed carbon dioxide that is produced from other industrial processes, and is an approved media by the EPA, FDA and USDA. It also reduces or eliminates employee exposure to the use of chemical cleaning agents.
Compared to other media blasting methods, dry-ice blasting does not create secondary waste or chemical residues as dry ice sublimates, or converts back to a gaseous state, when it hits the surface that is being cleaned. Dry-ice blasting does not require clean-up of a blasting medium. [4] The waste products, which includes just the dislodged media, can be swept up, vacuumed or washed away depending on the containment.
Dry-ice blasting involves propelling pellets at extremely high speeds. The actual dry ice pellets are quite soft, and much less dense than other media used in blast-cleaning (i.e. sand or plastic pellets). Upon impact, the pellet sublimates almost immediately, transferring minimal kinetic energy to the surface on impact and producing minimal abrasion. The sublimation process absorbs a large volume of heat from the surface, producing shear stresses due to thermal shock. [5] This is assumed[ by whom? ] to improve cleaning as the top layer of dirt or contaminant is expected to transfer more heat than the underlying substrate and flake off more easily. The efficiency and effectiveness of this process depends on the thermal conductivity of the substrate and contaminant. The rapid change in state from solid to gas also causes microscopic shock waves, which are also thought to assist in removing the contaminant.[ citation needed ]
The dry ice used can be in solid pellet form or shaved from a larger block of ice. The shaved ice block produces a less dense ice medium and is more delicate than the solid pellet system. In addition, pellets may be made by either compressing dry ice snow, or using tanks of liquid CO2 to form solid pellets. [6] Dry ice made with compressed snow breaks apart more easily and is not as aggressive for cleaning.
Dry-ice blasting technology can trace its roots to conventional abrasive blasting. The differences between an abrasive-blasting machine and a dry-ice blasting machine are in how they handle the blast media. Unlike sand or other media, dry ice is generally used at its sublimation temperature. Other differences include systems for preventing the ice from forming snowball-like jams, and different materials to allow operation at very low temperatures.
There are two methods of dry-ice blasting, two-hose and single hose. The single hose system is more aggressive for cleaning, since the particles are accelerated to faster speeds.
Two-hose dry-ice blasting was developed before the single-hose system. The two-hose dry-ice blasting approach is very similar to a suction-feed abrasive blast system. Compressed air is delivered in one hose, and ice pellets are sucked out of a second hose by the venturi effect. Compared to a single-hose system, the two-hose system delivers ice particles less forcefully (approximately 5% for a given air supply). For a given amount of compressed air, two-hose systems can have less vertical distance between the machine and applicator. For most systems available today this limit is well in excess of 7.5 m (25 feet). Two-hose systems are generally cheaper to produce due to a simpler delivery system. These systems are rarely seen today as they are less efficient in most applications. Their principal advantage is in allowing finer particles of ice to be delivered to the applicator as the late combination of warm air with cold ice results in less sublimation in the hose. These systems allow for more delicate surfaces to be cleaned such as semiconductors.[ citation needed ]
The first dry-ice blasting machine to be commercialized was a single-hose system. It was developed by Cold Jet, LLC in 1986, [7] [8] and uses a single hose to deliver air blasts and dry ice. Single-hose dry-ice blasters share many of the advantages of single-hose abrasive-blast systems. To avoid the potential dangers of a pressurized hopper, single-hose dry-ice blasters make use of a quickly cycling airlock. The single-hose system can use a longer hose than its double-hose counterpart without a significant drop in pressure when the ice leaves the hose. The additional power comes at the cost of increased complexity. Single-hose systems are used where more aggressive cleaning is an advantage. This allows heavier build-up to be cleaned and allows moderate buildup to be cleaned faster.
In 2014, a Slovakian company, ICS Ice Cleaning Systems, patented a set of crushing rollers to reduce the size of particles leaving the applicator gun. This allowed the operator for the first time to control the fractional size of each dry ice pellet. From the International standard 3mm to 1.5mm and smaller if desired. Simply by the push of an electronic button. Allowing for applications on more delicate surfaces without harming them.
Additionally, one could shoot these smaller fractions of dry ice pellets towards multiple surfaces with varying coatings, compositions, and textures, while mitigating risks of damaged surfaces. While attempted previously with nozzle fragmentation devices, these new crushing rollers provided accuracy and efficiency not previously achieved. In 2020, a Florida-based entrepreneur and founder of the DryceNation community, began sharing this method which was immediately well received by the collector car industry. Videos on social media platforms further accelerated this process which was widely accepted by 2022.
Dry-ice blasting is utilized in many different types of industries. The unique properties of dry ice make it an ideal cleaning solution in many commercial and manufacturing settings.
Dry-ice blasting can clean numerous objects with differing, complex geometries at once, which is why cleaning plastic and rubber molds is a main application for the technology. [9] Dry ice replaces traditional cleaning methods that rely on manual scrubbing and the use of chemical cleaning agents. Dry-ice blasting cleans the molds in-place at operating temperature, which eliminates the need to shut production down for cleaning. [10]
Dry-ice blasting can be used to clean food processing equipment. [11] As early as 2004, the UK Food Standards Agency documented the process to effectively decontaminate surfaces of Salmonella enteritidis , E. coli , and Listeria monocytogenes such that these microorganisms are not detectable using conventional microbiological methods. [12] "As a result of two outbreaks salmonellosis associated with the consumption of peanut butter and baby food in 2006–2007, [13] [14] an effort was taken" by GMA members such as Cargill "to reassess industry practices for eliminating salmonella in low-moisture products" because "Salmonella outbreaks from low-moisture products are relatively rare but often impact large numbers of people." A document resulted from this effort describing a variety of waterless cleaning methods, [15] including dry-ice blasting.
It may also be used to clean some equipment without disassembly and without producing fire or electrical hazards. The EPA recommends dry-ice blasting as an alternative to many types of solvent-based cleaning. [16]
The cleaning process may be used for disaster remediation including mold, smoke, fire, and water damage. [17]
Due to the nonabrasive nature of dry ice and the absence of secondary waste from the cleaning process, dry-ice blasting is used in conservation and historical preservation projects. The cleaning process was used in the conservation of the USS Monitor [18] and the Philadelphia Museum of Art. [19]
Due to the blast media sublimating without residue, dry-ice blasting finds use in the semiconductor, aerospace, and medical device manufacturing [20] industries.
The cleaning process is also used in other manufacturing settings, such as cleaning production equipment on automated weld lines, [21] cleaning composite tooling, [22] cleaning industrial printing presses, [23] cleaning molds and equipment used in foundries, [24] and to clean equipment and tooling in onshore and offshore environments in the oil and gas industry.
Dry-ice blasting is also used to deburr and deflash parts [25] and in surface preparation prior to painting.
Carbon dioxide is increasingly toxic starting at concentrations above 1%, [26] and can also displace oxygen resulting in asphyxia if equipment is not used in a ventilated area. In addition, because carbon dioxide is heavier than air, exhaust vents are required to be at or near ground level to efficiently remove the gas. At normal pressure dry ice is −78 °C (−108 °F) and must be handled with insulated gloves. Eye and ear protection are required to safely use dry-ice cleaning equipment.
It is believed the US Navy, in 1945, were the first to experiment with dry-ice blasting. They were interested in using the technology for various degreasing applications. [27]
In 1959, Unilever filed a patent for using dry-ice blasting (or water-ice blasting, or some combination of the two) as a method of removing meat from bone. [28]
In 1971, Chemotronics International Inc. filed a patent for using dry-ice blasting for the purposes of deburring and deflashing. [29]
A patent for dry-ice blasting was filed by Lockheed Martin in 1974. [30]
The first patents regarding development and design of modern-day single-hose dry-ice blasting technology were awarded to David Moore of Cold Jet, LLC in 1986, 1988 ( U.S. patent 4,617,064 and U.S. patent 4,744,181 ).
Carbon dioxide is a chemical compound with the chemical formula CO2. It is made up of molecules that each have one carbon atom covalently double bonded to two oxygen atoms. It is found in the gas state at room temperature, and as the source of available carbon in the carbon cycle, atmospheric CO2 is the primary carbon source for life on Earth. In the air, carbon dioxide is transparent to visible light but absorbs infrared radiation, acting as a greenhouse gas. Carbon dioxide is soluble in water and is found in groundwater, lakes, ice caps, and seawater. When carbon dioxide dissolves in water, it forms carbonate and mainly bicarbonate, which causes ocean acidification as atmospheric CO2 levels increase.
Dry ice colloquially means the solid form of carbon dioxide. It is commonly used for temporary refrigeration as CO2 does not have a liquid state at normal atmospheric pressure and sublimes directly from the solid state to the gas state. It is used primarily as a cooling agent, but is also used in fog machines at theatres for dramatic effects. Its advantages include lower temperature than that of water ice and not leaving any residue (other than incidental frost from moisture in the atmosphere). It is useful for preserving frozen foods (such as ice cream) where mechanical cooling is unavailable.
Dry cleaning is any cleaning process for clothing and textiles using a solvent other than water. Clothes are instead soaked in a water-free liquid solvent. Perchloroethylene is the most commonly used solvent, although alternative solvents such as hydrocarbons, and supercritical CO2 are also used.
Steelmaking is the process of producing steel from iron ore and/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur, and excess carbon are removed from the sourced iron, and alloying elements such as manganese, nickel, chromium, carbon, and vanadium are added to produce different grades of steel.
A rebreather is a breathing apparatus that absorbs the carbon dioxide of a user's exhaled breath to permit the rebreathing (recycling) of the substantially unused oxygen content, and unused inert content when present, of each breath. Oxygen is added to replenish the amount metabolised by the user. This differs from open-circuit breathing apparatus, where the exhaled gas is discharged directly into the environment. The purpose is to extend the breathing endurance of a limited gas supply, while also eliminating the bubbles otherwise produced by an open circuit system. The latter advantage over other systems is useful for covert military operations by frogmen, as well as for undisturbed observation of underwater wildlife. A rebreather is generally understood to be a portable apparatus carried by the user. The same technology on a vehicle or non-mobile installation is more likely to be referred to as a life-support system.
Sublimation is the transition of a substance directly from the solid to the gas state, without passing through the liquid state. The verb form of sublimation is sublime, or less preferably, sublimate. Sublimate also refers to the product obtained by sublimation. The point at which sublimation occurs rapidly is called critical sublimation point, or simply sublimation point. Notable examples include sublimation of dry ice at room temperature and atmospheric pressure, and that of solid iodine with heating.
A supercritical fluid (SCF) is any substance at a temperature and pressure above its critical point, where distinct liquid and gas phases do not exist, but below the pressure required to compress it into a solid. It can effuse through porous solids like a gas, overcoming the mass transfer limitations that slow liquid transport through such materials. SCFs are superior to gases in their ability to dissolve materials like liquids or solids. Also, near the critical point, small changes in pressure or temperature result in large changes in density, allowing many properties of a supercritical fluid to be "fine-tuned".
A coolant is a substance, typically liquid, that is used to reduce or regulate the temperature of a system. An ideal coolant has high thermal capacity, low viscosity, is low-cost, non-toxic, chemically inert and neither causes nor promotes corrosion of the cooling system. Some applications also require the coolant to be an electrical insulator.
Supercritical carbon dioxide is a fluid state of carbon dioxide where it is held at or above its critical temperature and critical pressure.
Parts cleaning is a step in various industrial processes, either as preparation for surface finishing or to safeguard delicate components. One such process, electroplating, is particularly sensitive to part cleanliness, as even thin layers of oil can hinder coating adhesion.
Sandblasting, sometimes known as abrasive blasting, is the operation of forcibly propelling a stream of abrasive material against a surface under high pressure to smooth a rough surface, roughen a smooth surface, shape a surface or remove surface contaminants. A pressurised fluid, typically compressed air, or a centrifugal wheel is used to propel the blasting material. The first abrasive blasting process was patented by Benjamin Chew Tilghman on 18 October 1870.
A fire extinguisher is a handheld active fire protection device usually filled with a dry or wet chemical used to extinguish or control small fires, often in emergencies. It is not intended for use on an out-of-control fire, such as one which has reached the ceiling, endangers the user, or otherwise requires the equipment, personnel, resources or expertise of a fire brigade. Typically, a fire extinguisher consists of a hand-held cylindrical pressure vessel containing an agent that can be discharged to extinguish a fire. Fire extinguishers manufactured with non-cylindrical pressure vessels also exist but are less common.
Martian geysers are putative sites of small gas and dust eruptions that occur in the south polar region of Mars during the spring thaw. "Dark dune spots" and "spiders" – or araneiforms – are the two most visible types of features ascribed to these eruptions.
The planet Mars has two permanent polar ice caps of water ice and some dry ice (frozen carbon dioxide, CO2). Above kilometer thick layers of water ice permafrost slabs of dry ice are deposited during a pole's winter, lying in continuous darkness, causing 25–30% of the atmosphere being deposited annually at either of the poles. When the poles are again exposed to sunlight, the frozen CO2 sublimes. These seasonal actions transport large amounts of dust and water vapor, giving rise to Earth-like frost and large cirrus clouds.
CryoJet / IceJet is a derivative of the machining process called abrasive waterjet (AWJ) machining. CryoJet/IceJet technology uses ice particles made of water coming from a running water or freshwater system to cut material. While the ice particles are cutting material, they melt and go into the water tank of the machine. The pressurized water acting as a cutting jet can be re-used, with adequate filtering, creating a closed water circuit. However, the majority of users do not re-use the water. If more widely used, CryoJet may produce a drastic reduction in the amount of abrasive waste spill currently produced during the water jet cutting process, as no mineral abrasive is used by this technology.
Heather D. Willauer (born 1974) is an American analytical chemist and inventor working in Washington, D.C., at the United States Naval Research Laboratory (NRL). Leading a research team, Willauer has patented a method for removing dissolved carbon dioxide (CO2) from seawater, in parallel with hydrogen (H2) recovered by conventional water electrolysis. Willauer is also searching to improve the catalysts required to enable a continuous Fischer–Tropsch process to recombine carbon monoxide (CO) and hydrogen gases into complex hydrocarbon liquids to synthesize jet fuel for Navy aircraft.
Joly is an impact crater on Mars, located at 74.7°S latitude and 42.7°W longitude in the Mare Australe quadrangle. It measures 79.9 kilometres (49.6 mi) in diameter and was named after Irish physicist John Joly (1857–1933). The name was approved in 1973, by the International Astronomical Union (IAU) Working Group for Planetary System Nomenclature (WGPSN).
Carbon dioxide cleaning (CO2 cleaning) comprises a family of methods for parts cleaning and sterilization, using carbon dioxide in its various phases. Due to being non-destructive, non-abrasive, and residue-free, it is often preferred for use on delicate surfaces. CO2 cleaning has found application in the aerospace, automotive, electronics, medical, and other industries. Carbon dioxide snow cleaning has been used to remove particles and organic residues from metals, polymers, ceramics, glasses, and other materials, and from surfaces including hard drives and optical surfaces.
Ice blasting is a form of non-abrasive blasting where frozen water particles are combined with compressed air and propelled towards a surface for cleaning purposes. Ice is one of several different media commonly used for blast cleaning. Another common method of non-abrasive blasting is dry ice blasting, which uses solid carbon dioxide as a blast media. Other forms of abrasive blasting use mediums such as sand, plastic beads, and baking soda.
The dry ice color show is a demonstration of the chemical formation of carbonic acid by the dissolution of dry ice in water. The dry ice color show is usually performed in classrooms to demonstrate the properties of acids and bases, their effect on pH indicators, and the sublimation of dry ice. Setup is simple and generally involves only minor hazards, the main one being the low temperature of dry ice, which can cause frostbite upon skin contact. The carbonic acid formed in the demonstration is a weak acid and is not hazardous, being present in numerous consumer products including tonic water, soda, and beer.
[T]he first subheading in the Results section was incorrect. The subheading should have appeared as Salmonella Wandsworth.(The original had "Salmonella wandsworth".)