An electrohydraulic servo valve (EHSV) is an electrically-operated valve that controls how hydraulic fluid is sent to an actuator. [1] [2] [3] [4] [5] [6] [7] Servo valves are often used to control powerful hydraulic cylinders with a very small electrical signal. Servo valves can provide precise control of position, velocity, pressure, and force with good post-movement damping characteristics.
The electrohydraulic servo valve first appeared in World War II. The EHSVs in use during the 1940s were characterized by poor accuracy and slow response times due to the inability to rapidly convert electrical signals into hydraulic flows. The first two-stage servo valve used a solenoid to actuate a first stage spool which in turn drove a rotating main stage. [8] The servo valves of the World War II-era were similar to this — using a solenoid to drive a spool valve.
Advancement of EHSVs took off in the 1950s, largely due to the adoption of permanent magnet torque motors as the first stage (as opposed to solenoids). This resulted in greatly improved response times and a reduction in power used to control the valves.
Electrohydraulic servo valves may consist of one or more stages. A single-stage servo valve uses a torque motor to directly position a spool valve. Single-stage servo valves suffer from limitations in flow capability and stability due to torque motor power requirements. Two-stage servo valves may use flapper, jet pipe, or deflector jet valves as hydraulic amplifier first stages to position a second-stage spool valve. This design results in significant increases in servo valve flow capability, stability, and force output. Similarly, three-stage servo valves may use an intermediate stage spool valve to position a larger third stage spool valve. Three-stage servo valves are limited to very high power applications, where significant flows are required.
Furthermore, two-stage servo valves may be classified by the type of feedback used for the second stage; which may be spool position, load pressure, or load flow feedback. Most commonly, two-stage servo valves use position feedback; which may further be classified by direct feedback, force feedback, or spring centering.
A servo valve receives pressurized hydraulic fluid from a source, typically a hydraulic pump. It then transfers the fluid to a hydraulic cylinder in a closely controlled manner. Typically, the valve will move the spool proportionnaly to an electrical signal that it receives, indirectly controlling flow rate. Simple hydraulic control valves are binary, they are either on or off. Servo valves are different in that they can continuously vary the flow they supply from zero up to their rated maximum flow, or until the output pressure reaches the supplied pressure. More complex servo valves can control other parameters. For instance, some have internal feedback so that the input signal effectively control flow or output pressure, rather than spool position.
Servo valves are often used in a feedback control where the position or force on a hydraulic cylinder is measured, and fed back into a controller that varies the signal sent to the servo valve. This allows very precise control of the cylinder. [9] [5]
One example of servo valve use is in blow molding where the servo valve controls the wall thickness of extruded plastic making up the bottle or container by use of a deformable die. [10] The mechanical feedback has been replaced by an electric feedback with a position transducer. Integrated electronics close the position loop for the spool. These valves are suitable for electrohydraulic position, velocity, pressure or force control systems with extremely high dynamic response requirements.
Servo valves are used to regulate the flow of fuel into a turbofan engine governed by FADEC. In fly-by-wire aircraft the control surfaces are often moved by servo valves connected to hydraulic cylinders. The signals to the servo valves are controlled by a flight control computer that receives commands from the pilot and monitors the flight of the aircraft.
A valve is a device or natural object that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are technically fittings, but are usually discussed as a separate category. In an open valve, fluid flows in a direction from higher pressure to lower pressure. The word is derived from the Latin valva, the moving part of a door, in turn from volvere, to turn, roll.
An actuator is a component of a machine that produces force, torque, or displacement, when an electrical, pneumatic or hydraulic input is supplied to it in a system. The effect is usually produced in a controlled way. An actuator translates such an input signal into the required form of mechanical energy. It is a type of transducer. In simple terms, it is a "mover".
Fluid power is the use of fluids under pressure to generate, control, and transmit power. Fluid power is conventionally subdivided into hydraulics and pneumatics. Although steam is also a fluid, steam power is usually classified separately from fluid power. Compressed-air and water-pressure systems were once used to transmit power from a central source to industrial users over extended geographic areas; fluid power systems today are usually within a single building or mobile machine.
A conventional fixed-wing aircraft flight control system (AFCS) consists of flight control surfaces, the respective cockpit controls, connecting linkages, and the necessary operating mechanisms to control an aircraft's direction in flight. Aircraft engine controls are also considered flight controls as they change speed.
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.
A wastegate is a valve that controls the flow of exhaust gases to the turbine wheel in a turbocharged engine system.
Power steering is a system for reducing a driver's effort to turn a steering wheel of a motor vehicle, by using a power source to assist steering.
Moog Inc. is an American-based designer and manufacturer of electric, electro-hydraulic and hydraulic motion, controls and systems for applications in aerospace, defense, industrial and medical devices. The company operates under four segments: aircraft controls, space and defense controls, industrial controls, and components. Moog is headquartered in Elma, New York, and has sales, engineering, and manufacturing facilities in twenty-six countries.
A solenoid valve is an electromechanically operated valve.
The Learjet 25 is an American ten-seat, twin-engine, high-speed business jet aircraft manufactured by Learjet. It is a stretched version of the Learjet 24.
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A variable force solenoid (VFS) is an electro-hydraulic device that controls pressure proportionally or inversely proportionally to a signal obtained from the on-board controller of a powertrain. A low flow VFS is used as a signal level devices for transmission line pressure control or application of clutches. A high flow VFS controls line pressure directly or are used for direct shift clutch control. A VFS is a type of Transmission Solenoid. One or more VFS can be used in an automatic transmission or installed in an automatic transmission valve body.
A control valve is a valve used to control fluid flow by varying the size of the flow passage as directed by a signal from a controller. This enables the direct control of flow rate and the consequential control of process quantities such as pressure, temperature, and liquid level.
A valve actuator is the mechanism for opening and closing a valve. Manually operated valves require someone in attendance to adjust them using a direct or geared mechanism attached to the valve stem. Power-operated actuators, using gas pressure, hydraulic pressure or electricity, allow a valve to be adjusted remotely, or allow rapid operation of large valves. Power-operated valve actuators may be the final elements of an automatic control loop which automatically regulates some flow, level or other process. Actuators may be only to open and close the valve, or may allow intermediate positioning; some valve actuators include switches or other ways to remotely indicate the position of the valve.
A shutdown valve is an actuated valve designed to stop the flow of a hazardous fluid upon the detection of a dangerous event. This provides protection against possible harm to people, equipment or the environment. Shutdown valves form part of a safety instrumented system. The process of providing automated safety protection upon the detection of a hazardous event is called functional safety.
MultiAir or Multiair is a hydraulically-actuated variable valve timing (VVT) and variable valve lift (VVL) engine technology enabling "cylinder by cylinder, stroke by stroke" control of intake air directly via a gasoline engine's inlet valves. Developed by Fiat Powertrain Technologies, the technology addresses a primary engine inefficiency: pumping losses caused by restricting intake passage by the throttle plate that regulates air feeding the cylinders.
Electro-hydraulic actuators (EHAs), replace hydraulic systems with self-contained actuators operated solely by electrical power. EHAs eliminate the need for separate hydraulic pumps and tubing, because they include their own pump, simplifying system architectures and improving safety and reliability. This technology originally was developed for the aerospace industry but has since expanded into many other industries where hydraulic power is commonly used.
A rotary actuator is an actuator that produces a rotary motion or torque.
In engineering, a solenoid is a device that converts electrical energy to mechanical energy, using an electromagnet formed from a coil of wire. The device creates a magnetic field from electric current, and uses the magnetic field to create linear motion.