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Electrostatic discharge materials (ESD materials) are plastics that reduce static electricity to protect against damage to electrostatic-sensitive devices (ESD) or to prevent the accidental ignition of flammable liquids or gases.
ESD materials are generally subdivided into categories with related properties: Anti-Static, Conductive, and Dissipative. [1]
| Ohms Per Square | < 10−3 | 10−3 to 1 | 1 to 103 | 103 to 106 | 106 to 109 | 109 to 1012 | > 1013 |
|---|---|---|---|---|---|---|---|
| Material | Metals | Carbons | Shielding | Conductive | Static Dissipative | Anti-Static | Insulative |
| Description | Carbon powders and fiber | No initial charge. Provides path for charge to bleed off. Typically black color. | No or low initial charge. Prevents discharge to or from human contact | Initial charges are suppressed. Typically pink color. | Insulators and Base Polymers. Not an ESD material |
Note that the sheet resistance quoted above depends on the thickness of the layer of material, and the value is the resistance of a square of the material for a current flowing from one edge to the opposite edge.
Conductive materials have a low electrical resistance, thus electrons flow easily across the surface or through these materials. Charges go to ground or to another conductive object that the material contacts.
Dissipative materials allow the charges to flow to ground more slowly in a more controlled manner than with conductive materials.
Anti-static materials are generally referred to as any material which inhibits triboelectric charging. This kind of charging is the buildup of an electric charge by the rubbing or contact with another material.
Insulative materials prevent or limit the flow of electrons across their surface or through their volume. Insulative materials have a high electrical resistance and are difficult to ground, thus are not ESD materials. Static charges remain in place on these materials for a very long time.
An electrical insulator is a material in which electric current does not flow freely. The atoms of the insulator have tightly bound electrons which cannot readily move. Other materials—semiconductors and conductors—conduct electric current more easily. The property that distinguishes an insulator is its resistivity; insulators have higher resistivity than semiconductors or conductors. The most common examples are non-metals.
In electrical engineering, ground or earth is a reference point in an electrical circuit from which voltages are measured, a common return path for electric current, or a direct physical connection to the Earth.
The triboelectric effect is a type of contact electrification on which certain materials become electrically charged after they are separated from a different material with which they were in contact. Rubbing the two materials with each other increases the contact between their surfaces, and hence the triboelectric effect. Rubbing glass with fur for example, or a plastic comb through the hair, can build up triboelectricity. Most everyday static electricity is triboelectric. The polarity and strength of the charges produced differ according to the materials, surface roughness, temperature, strain, and other properties.
Electrostatic discharge (ESD) is a sudden and momentary flow of electric current between two electrically charged objects caused by contact, an electrical short or dielectric breakdown. A buildup of static electricity can be caused by tribocharging or by electrostatic induction. The ESD occurs when differently-charged objects are brought close together or when the dielectric between them breaks down, often creating a visible spark.
Static electricity is an imbalance of electric charges within or on the surface of a material or between materials. The charge remains until it is able to move away by means of an electric current or electrical discharge. Static electricity is named in contrast with current electricity, where the electric charge flows through an electrical conductor or space, and transmits energy.
Electrostatics is a branch of physics that studies electric charges at rest.
A Lichtenberg figure, or Lichtenberg dust figure, is a branching electric discharge that sometimes appears on the surface or in the interior of insulating materials. Lichtenberg figures are often associated with the progressive deterioration of high voltage components and equipment. The study of planar Lichtenberg figures along insulating surfaces and 3D electrical trees within insulating materials often provides engineers with valuable insights for improving the long-term reliability of high-voltage equipment. Lichtenberg figures are now known to occur on or within solids, liquids, and gases during electrical breakdown.
Electrostatic induction, also known as "electrostatic influence" or simply "influence" in Europe and Latin America, is a redistribution of electric charge in an object that is caused by the influence of nearby charges. In the presence of a charged body, an insulated conductor develops a positive charge on one end and a negative charge on the other end. Induction was discovered by British scientist John Canton in 1753 and Swedish professor Johan Carl Wilcke in 1762. Electrostatic generators, such as the Wimshurst machine, the Van de Graaff generator and the electrophorus, use this principle. See also Stephen Gray in this context. Due to induction, the electrostatic potential (voltage) is constant at any point throughout a conductor. Electrostatic induction is also responsible for the attraction of light nonconductive objects, such as balloons, paper or styrofoam scraps, to static electric charges. Electrostatic induction laws apply in dynamic situations as far as the quasistatic approximation is valid.
In electronics, electrical breakdown or dielectric breakdown is a process that occurs when an electrically insulating material, subjected to a high enough voltage, suddenly becomes a conductor and current flows through it. All insulating materials undergo breakdown when the electric field caused by an applied voltage exceeds the material's dielectric strength. The voltage at which a given insulating object becomes conductive is called its breakdown voltage and, in addition to its dielectric strength, depends on its size and shape, and the location on the object at which the voltage is applied. Under sufficient electrical potential, electrical breakdown can occur within solids, liquids, or gases. However, the specific breakdown mechanisms are different for each kind of dielectric medium.
High voltage electricity refers to electrical potential large enough to cause injury or damage. In certain industries, high voltage refers to voltage above a certain threshold. Equipment and conductors that carry high voltage warrant special safety requirements and procedures.
An antistatic agent is a compound used for treatment of materials or their surfaces in order to reduce or eliminate buildup of static electricity. Static charge may be generated by the triboelectric effect or by a non-contact process using a high voltage power source. Static charge may be introduced on a surface as part of an in-mold label printing process.
An electric spark is an abrupt electrical discharge that occurs when a sufficiently high electric field creates an ionized, electrically conductive channel through a normally-insulating medium, often air or other gases or gas mixtures. Michael Faraday described this phenomenon as "the beautiful flash of light attending the discharge of common electricity".
An electrostatic-sensitive device is any component which can be damaged by common static charges which build up on people, tools, and other non-conductors or semiconductors. ESD commonly also stands for electrostatic discharge.
A brush discharge is an electrical disruptive discharge similar to a corona discharge that takes place at an electrode with a high voltage applied to it, embedded in a nonconducting fluid, usually air. It is characterized by multiple luminous writhing sparks, plasma streamers composed of ionized air molecules, which repeatedly strike out from the electrode into the air, often with a crackling sound. The streamers spread out in a fan shape, giving it the appearance of a "brush".
An antistatic device is any device that reduces, dampens, or otherwise inhibits electrostatic discharge, or ESD, which is the buildup or discharge of static electricity. ESD can damage electrical components such as computer hard drives, and even ignite flammable liquids and gases.
An antistatic bag is a bag used for storing electronic components, which are prone to damage caused by electrostatic discharge (ESD).
Solid is one of the four fundamental states of matter. The molecules in a solid are closely packed together and contain the least amount of kinetic energy. A solid is characterized by structural rigidity and resistance to a force applied to the surface. Unlike a liquid, a solid object does not flow to take on the shape of its container, nor does it expand to fill the entire available volume like a gas. The atoms in a solid are bound to each other, either in a regular geometric lattice, or irregularly. Solids cannot be compressed with little pressure whereas gases can be compressed with little pressure because the molecules in a gas are loosely packed.
Velostat, also known as Linqstat, is a packaging material made of a polymeric foil (polyolefins) impregnated with carbon black to make it electrically conductive. It is used for the protection of items or devices that are susceptible to damage from electrostatic discharge. It was developed by Custom Materials, now part of 3M. Velostat is a U.S. registered trademark (4,964,564) of Desco Industries Inc. Desco Industries purchased the assets of the 3M Static Control business on January 2, 2015.
Electronic components have a wide range of failure modes. These can be classified in various ways, such as by time or cause. Failures can be caused by excess temperature, excess current or voltage, ionizing radiation, mechanical shock, stress or impact, and many other causes. In semiconductor devices, problems in the device package may cause failures due to contamination, mechanical stress of the device, or open or short circuits.
Masterbatch (MB) is a solid additive used for coloring or imparting other properties to plastic. Masterbatch is a concentrated mixture of pigments and/or additives which is manufactured by encapsulation during a heat process or twin screw extrusion into a carrier matrix resin, which is then cooled and further cut into a granular shape. Masterbatch allows the processor to color raw polymer economically.
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