Names | |
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IUPAC name Poly[imino(1,6-dioxohexamethylene) iminotetramethylene] | |
Other names Poly(hexamethylene succinamide); Poly(N,N′-tetramethyleneadipinediamide); Nylon 4-6; Nylon 4/6; Nylon 4,6; PA46; Polyamide 46, Stanyl | |
Identifiers | |
ChemSpider |
|
ECHA InfoCard | 100.127.285 |
Properties | |
(C10H18N2O2)n | |
Density | 1.19 g/mL (Quadrant Ertalon 46) |
Melting point | 290 °C; 554 °F; 563 K (Quadrant Ertalon 46) |
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa). |
Nylon 46 (nylon 4-6, nylon 4/6 or nylon 4,6, PA46, Polyamide 46) is a high heat resistant polyamide or nylon. DSM is the only commercial supplier of this resin, which markets under the trade name Stanyl. [1] Nylon 46 is an aliphatic polyamide formed by the polycondensation of two monomers, one containing 4 carbon atoms, 1,4-diaminobutane (putrescine), and the other 6 carbon atoms, adipic acid, which give nylon 46 its name. It has a higher melting point than nylon 6 or nylon 66 and mainly used in applications which must withstand high temperatures.
Nylon 46 withstands high loads and stresses at high temperatures and exposure to aggressive environments, and is therefore suitable for automotive applications. Typical applications are to be found in the engine and transmission, engine-management, air-inlet, brake, air cooling and electronic systems. Many automotive components have also been produced in nylon 46, because of its excellent creep resistance, toughness and good wear characteristics. As a result of its intrinsic properties nylon 46 has been successfully applied in the following applications and electronics and electrical end-markets.
As early as the 1930s, when Wallace Carothers produced Nylon for the first time, he noticed nylon 46 has a melting point (Tm) of 278 °C. Due to the intra-molecular deamination of butanediamine to produce pyrrole during heating, the molecular weight growth becomes difficult because pyrrole acts as a terminator in polycondensation. Without precise control over polymerization processes, one can only get a dark color low molecular weight oligomer without any commercial value. When he discovered the more valuable nylon 66, the development of nylon 46 was shelved.
In 1977, pale to white high-molecular-weight nylon 46 (Mw = 45,000, inherent viscosity 2.09 in 98% formic acid at 30 °C) was produced through a solid-state polymerization (SSP) technique by Gaymans et al., [2] which gave hope to industrialization of nylon 46.
DSM cooperated with Twente University of Technology to accomplish the commercialization of nylon 46 in May 1984, and DSM announced that it had mastered the industrialized process of nylon 46. In late 1985, a 150 t/a pilot-plant was built; in 1990, a nylon 46 full scale plant was run in Geleen, The Netherlands. According to patents and the literature, one can conclude that the color of the product is key to the industrialization of nylon 46.
Although there are similarities between the molecular structure of nylon 46 and that of nylon 66, the higher number of amide groups per given chain length and the more symmetrical chain structure of nylon 46 result in the higher melting temperature of 295 °C, a higher crystallinity, and a faster rate of crystallization.
Nylon 46's crystallinity is approximately 70%, compared with 50% for nylon 66. [ citation needed ] This results in a high heat distortion temperature of 190 °C for unreinforced nylon 46 and 290 °C for glass fiber reinforced nylon 46.
These features give nylon 46 a technical edge over other engineering plastics like polyamide 6 and 66, polyesters and semi-aromatic polyamides (PPAs) with regard to heat resistance, mechanical properties at elevated temperatures, wear and friction behavior. Due to an advantage in cycle-time, improved processing economics, nylon 46 has significant characteristics of a high amide group concentration and a high rigidity of molecular chain, leading to a high degree of crystallization, good rigidity at high temperature and higher water-absorption.
Nylon is a family of synthetic polymers with amide backbones, usually linking aliphatic or semi-aromatic groups.
A polymer is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic and natural polymers play essential and ubiquitous roles in everyday life. Polymers range from familiar synthetic plastics such as polystyrene to natural biopolymers such as DNA and proteins that are fundamental to biological structure and function. Polymers, both natural and synthetic, are created via polymerization of many small molecules, known as monomers. Their consequently large molecular mass, relative to small molecule compounds, produces unique physical properties including toughness, high elasticity, viscoelasticity, and a tendency to form amorphous and semicrystalline structures rather than crystals.
A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.
Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications. It is produced via chain-growth polymerization from the monomer propylene.
Aramid fibers, short for aromatic polyamide, are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic-rated body armor fabric and ballistic composites, in marine cordage, marine hull reinforcement, as an asbestos substitute, and in various lightweight consumer items ranging from phone cases to tennis rackets.
A polyamide is a polymer with repeating units linked by amide bonds.
Nylon 6 or polycaprolactam is a polymer, in particular semicrystalline polyamide. Unlike most other nylons, nylon 6 is not a condensation polymer, but instead is formed by ring-opening polymerization; this makes it a special case in the comparison between condensation and addition polymers. Its competition with nylon 6,6 and the example it set have also shaped the economics of the synthetic fibre industry. It is sold under numerous trade names including Perlon (Germany), Dederon, Nylatron, Capron, Ultramid, Akulon, Kapron, Rugopa (Turkey) and Durethan.
Ultra-high-molecular-weight polyethylene is a subset of the thermoplastic polyethylene. Also known as high-modulus polyethylene (HMPE), it has extremely long chains, with a molecular mass usually between 3.5 and 7.5 million amu. The longer chain serves to transfer load more effectively to the polymer backbone by strengthening intermolecular interactions. This results in a very tough material, with the highest impact strength of any thermoplastic presently made.
Polylactic acid, also known as poly(lactic acid) or polylactide (PLA), is a thermoplastic polyester with backbone formula (C
3H
4O
2)
n or [–C(CH
3)HC(=O)O–]
n, formally obtained by condensation of lactic acid C(CH
3)(OH)HCOOH with loss of water. It can also be prepared by ring-opening polymerization of lactide [–C(CH
3)HC(=O)O–]
2, the cyclic dimer of the basic repeating unit.
Engineering plastics are a group of plastic materials that have better mechanical or thermal properties than the more widely used commodity plastics.
Polyphthalamide is a subset of thermoplastic synthetic resins in the polyamide (nylon) family defined as when 55% or more moles of the carboxylic acid portion of the repeating unit in the polymer chain is composed of a combination of terephthalic (TPA) and isophthalic (IPA) acids. The substitution of aliphatic diacids by aromatic diacids in the polymer backbone increases the melting point, glass transition temperature, chemical resistance and stiffness.
Hot-melt adhesive (HMA), also known as hot glue, is a form of thermoplastic adhesive that is commonly sold as solid cylindrical sticks of various diameters designed to be applied using a hot glue gun. The gun uses a continuous-duty heating element to melt the plastic glue, which the user pushes through the gun either with a mechanical trigger mechanism on the gun, or with direct finger pressure. The glue squeezed out of the heated nozzle is initially hot enough to burn and even blister skin. The glue is sticky when hot, and solidifies in a few seconds to one minute. Hot-melt adhesives can also be applied by dipping or spraying, and are popular with hobbyists and crafters both for affixing and as an inexpensive alternative to resin casting.
Polyester is a category of polymers that contain the ester functional group in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in plants and insects, as well as synthetics such as polybutyrate. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. Synthetic polyesters are used extensively in clothing.
Liquid crystal polymers (LCPs) are polymers with the property of liquid crystal, usually containing aromatic rings as mesogens. Despite uncrosslinked LCPs, polymeric materials like liquid crystal elastomers (LCEs) and liquid crystal networks (LCNs) can exhibit liquid crystallinity as well. They are both crosslinked LCPs but have different cross link density. They are widely used in the digital display market. In addition, LCPs have unique properties like thermal actuation, anisotropic swelling, and soft elasticity. Therefore, they can be good actuators and sensors. One of the most famous and classical applications for LCPs is Kevlar, a strong but light fiber with wide applications, notably bulletproof vests.
Nylon 66 is a type of polyamide or nylon. It, and nylon 6, are the two most common for textile and plastic industries. Nylon 66 is made of two monomers each containing 6 carbon atoms, hexamethylenediamine and adipic acid, which give nylon 66 its name. Aside from its superior physical characteristics, nylon 66 is attractive because its precursors are inexpensive.
The glass–liquid transition, or glass transition, is the gradual and reversible transition in amorphous materials from a hard and relatively brittle "glassy" state into a viscous or rubbery state as the temperature is increased. An amorphous solid that exhibits a glass transition is called a glass. The reverse transition, achieved by supercooling a viscous liquid into the glass state, is called vitrification.
Crystallization of polymers is a process associated with partial alignment of their molecular chains. These chains fold together and form ordered regions called lamellae, which compose larger spheroidal structures named spherulites. Polymers can crystallize upon cooling from melting, mechanical stretching or solvent evaporation. Crystallization affects optical, mechanical, thermal and chemical properties of the polymer. The degree of crystallinity is estimated by different analytical methods and it typically ranges between 10 and 80%, with crystallized polymers often called "semi-crystalline". The properties of semi-crystalline polymers are determined not only by the degree of crystallinity, but also by the size and orientation of the molecular chains.
Laurolactam is an organic compound from the group of macrocyclic lactams. Laurolactam is mainly used as a monomer in engineering plastics, such as nylon-12 and copolyamides.
High-performance plastics are plastics that meet higher requirements than standard or engineering plastics. They are more expensive and used in smaller amounts.
Nylon 1,6 is a type of polyamide or nylon. Unlike most other nylons, nylon 1,6 is not a condensation polymer, but instead is formed by an acid-catalyzed synthesis from adiponitrile, formaldehyde, and water. The material was produced and studied by researchers at DuPont in the 1950s. Synthesis can be performed at room temperature in open beakers.