Rolls-Royce RB3011

Last updated

RB3011
Type Propfan
Manufacturer Rolls-Royce plc

The Rolls-Royce RB3011 (previously designated RB2011) is a prototype propfan engine in development by Rolls-Royce plc. The design is also known as an "open rotor" engine.

Propfan engine hybrid of a turbofan and turboprop

A propfan, also called an open rotor engine, unducted fan, or ultra high-bypass turbofan, is a type of aircraft engine related in concept to both the turboprop and turbofan, but distinct from both. The design is intended to offer the speed and performance of a turbofan, with the fuel economy of a turboprop. A propfan is typically designed with a large number of short, highly twisted blades, similar to a turbofan's bypass compressor. For this reason, the propfan has been variously described as an "unducted fan" or an "ultra-high-bypass (UHB) turbofan."

Contents

Design and development

The RB3011 is designed for the 180–300 passenger aircraft (e.g. Boeing 737 or Airbus A320). The RB3011 was renamed from RB2011, because Rolls-Royce employees kept confusing the 2011 with the expected service entry date. [1] Rolls-Royce bought the Allison Engine Company in 1995, and has studied the Pratt & Whitney/Allison 578-DX propfan engine built in the 1980s.

Boeing 737 Single aisle airliner family by Boeing

The Boeing 737 is an American short- to medium-range twinjet narrow-body airliner developed and manufactured by Boeing Commercial Airplanes. Originally developed as a shorter, lower-cost twin-engine airliner derived from the 707 and 727, the 737 has developed into a family of several passenger models with capacities from 85 to 215 passengers. The 737 is Boeing's only current narrow-body airliner, with the 737 Next Generation, and the re-engined and updated 737 MAX variants in production now.

Airbus A320 family Airliner family

The Airbus A320 family consists of short- to medium-range, narrow-body, commercial passenger twin-engine jet airliners by Airbus. The family includes the A318, A319, A320 and A321, as well as the ACJ business jet. The A320s are also named A320ceo following the introduction of the A320neo. The aircraft family can accommodate up to 236 passengers and has a range of 3,100 to 12,000 km, depending on model.

Allison Engine Company Company

The Allison Engine Company was an American aircraft engine manufacturer. Shortly after the death of James Allison in 1929 the company was purchased by the Fisher brothers. Fisher sold the company to General Motors, which owned it for most of its history. It was acquired by Rolls-Royce plc in 1995 to become a subsidiary, Rolls-Royce Corporation.

The engine has two contra-rotating rotors (fans) on the outside of the engine nacelle, either at the front of the assembly ("tractor") or at the rear ("pusher"). Both pusher and tractor open rotor designs form part of Rolls-Royce's long-term "15-50" vision, which is examining various architectures to tackle the 150 seat-aircraft market. Within 15-50 group -named for specific fuel consumption reductions of 15–50% compared with current generation engines- there are various options based on technology availability and maturity. [2]

Contra-rotating

Contra-rotating, also referred to as coaxial contra-rotating, is a technique whereby parts of a mechanism rotate in opposite directions about a common axis, usually to minimise the effect of torque. Examples include some aircraft propellers, resulting in the maximum power of a single piston or turboprop engine to drive two propellers in opposite rotation. Contra-rotating propellers are also common in some marine transmission systems, in particular for large speed boats with planing hulls. Two propellers are arranged one behind the other, and power is transferred from the engine via planetary gear transmission. The configuration can also be used in helicopter designs termed coaxial rotors, where similar issues and principles of torque apply.

Nacelle

A nacelle is a housing, separate from the fuselage, that holds engines, fuel, or equipment on an aircraft. In some cases—for instance in the typical "Farman" type "pusher" aircraft, or the World War II-era P-38 Lightning—an aircraft's cockpit may also be housed in a nacelle, which essentially fills the function of a conventional fuselage. The covering is typically aerodynamically shaped.

The open rotor design is known to have increased noise compared to normal turbofan engines, where noise is contained by the engine duct. The forward rotor is larger in diameter than the rear rotor, to avoid problems with eddies from the forward rotor tips. The rotors are powered by the engine shaft via an epicyclic gearbox. These[ clarification needed ] produce a large amount of heat.

Eddy (fluid dynamics) The swirling of a fluid and the reverse current created when the fluid is in a turbulent flow regime

In fluid dynamics, an eddy is the swirling of a fluid and the reverse current created when the fluid is in a turbulent flow regime. The moving fluid creates a space devoid of downstream-flowing fluid on the downstream side of the object. Fluid behind the obstacle flows into the void creating a swirl of fluid on each edge of the obstacle, followed by a short reverse flow of fluid behind the obstacle flowing upstream, toward the back of the obstacle. This phenomenon is naturally observed behind large emergent rocks in swift-flowing rivers.

Epicyclic gearing consists of two gears mounted so that the center of one gear revolves around the center of the other

An epicyclic gear train consists of two gears mounted so that the centre of one gear revolves around the centre of the other. A carrier connects the centres of the two gears and rotates to carry one gear, called the planet gear or planet pinion, around the other, called the sun gear or sun wheel. The planet and sun gears mesh so that their pitch circles roll without slip. A point on the pitch circle of the planet gear traces an epicycloid curve. In this simplified case, the sun gear is fixed and the planetary gear(s) roll around the sun gear.

In late 2008, the RB3011 was considered a contender for the powerplant of the Irkut MS-21. Rolls-Royce felt it could develop and certificate the engine before the aircraft's planned (at the time) certification in the first quarter of 2015. [3]

The engine has been tested at the Aircraft Research Association in Bedford, Bedfordshire. Wind tunnel testing has taken place at DNW in Marknesse in the Netherlands. [4]

Bedford County town of Bedfordshire, England

Bedford is the county town of Bedfordshire, England. At the 2011 Census, the population of the Bedford built-up area was 106,940, while that within its traditional boundary was 87,590. At the same census, the Borough of Bedford had a population of 157,479.

Bedfordshire County of England

Bedfordshire is a county in the East of England. It is a ceremonial county and a historic county, covered by three unitary authorities: Bedford, Central Bedfordshire, and Luton.

Marknesse Village in Flevoland, Netherlands

Marknesse is a village in the Dutch province of Flevoland. It is a part of the municipality of Noordoostpolder, and lies about 7.5 kilometres (4.7 mi) east of Emmeloord.

It is hoped to reduce the fuel consumption of an aircraft, compared to those with normal turbofan engines, by up to 30%. This is the main reason for choosing this design of engine. Certification is planned for 2017–2018, with market entry with airlines by 2020.

See also

Comparable engines

Related lists

Related Research Articles

Turboprop turbine engine which powers an aircraft propeller using a reduction gear

A turboprop engine is a turbine engine that drives an aircraft propeller.

Turbofan Airbreathing jet engine designed to provide thrust by driving a fan

The turbofan or fanjet is a type of airbreathing jet engine that is widely used in aircraft propulsion. The word "turbofan" is a portmanteau of "turbine" and "fan": the turbo portion refers to a gas turbine engine which achieves mechanical energy from combustion, and the fan, a ducted fan that uses the mechanical energy from the gas turbine to accelerate air rearwards. Thus, whereas all the air taken in by a turbojet passes through the turbine, in a turbofan some of that air bypasses the turbine. A turbofan thus can be thought of as a turbojet being used to drive a ducted fan, with both of these contributing to the thrust.

Rolls-Royce Trent Family of turbofan aircraft engines

Rolls-Royce Trent is a British family of three spool, high bypass turbofan aircraft engines manufactured by Rolls-Royce plc. All are developments of the RB211 with thrust ratings of 53,000 to 97,000 pounds-force. Versions of the Trent are in service on the Airbus A330, A340, A350, A380, Boeing 777, and 787. The Trent has also been adapted for marine and industrial applications.

Pratt & Whitney PW2000 Series of high-bypass turbofan aero engines

The Pratt & Whitney PW2000, also known by the military designation F117 and initially referred to as the JT10D, is a series of high-bypass turbofan aero engines with a thrust range from 37,000 to 43,000 lbf. Built by Pratt & Whitney, they were designed for the Boeing 757. As a 757 powerplant, these engines compete with the Rolls-Royce RB211.

Europrop TP400 turboprop aircraft engine

The Europrop International TP400-D6 is an 11,000 shp (8,200 kW) powerplant, developed and produced by Europrop International for the Airbus A400M Atlas military transport aircraft. The TP400 is the most powerful single-rotation turboprop; only the contra-rotating Kuznetsov NK-12 is larger.

Rolls-Royce Spey family of turbofan aircraft engines

The Rolls-Royce Spey is a low-bypass turbofan engine originally designed and manufactured by Rolls-Royce that has been in widespread service for over 40 years. A co-development version of the Spey between Rolls-Royce and Allison in the 1960s is the Allison TF41.

Rolls-Royce Nene aircraft engine

The Rolls-Royce RB.41 Nene is a 1940s British centrifugal compressor turbojet engine. The Nene was a complete redesign, rather than a scaled-up Rolls-Royce Derwent with a design target of 5,000 lbf, making it the most powerful engine of its era. It was Rolls-Royce's third jet engine to enter production, and first ran less than 6 months from the start of design. It was named after the River Nene in keeping with the company's tradition of naming its early jet engines after rivers.

The Kuznetsov Design Bureau is a Russian design bureau for aircraft engines, administrated in Soviet times by Nikolai Dmitriyevich Kuznetsov. It was also known as GNPO "Trud" and Kuybyshev Engine Design Bureau (KKBM).

Rolls-Royce AE 3007 turbofan aircraft engine family

The Rolls-Royce AE 3007 is a high-bypass turbofan engine produced by Rolls-Royce North America, sharing a common core with the Rolls-Royce T406 and AE 2100.

General Electric GE36

The General Electric GE36 was an experimental aircraft engine, a hybrid between a turbofan and a turboprop, known as an unducted fan (UDF) or propfan. The GE36 was developed by General Electric Aircraft Engines, with its CFM International equal partner Snecma taking a 35 percent share of development. Development was cancelled in 1989.

Allison TF41

The Allison TF41 is a low-bypass turbofan engine.

Progress D-27 Propfan engine

The Progress D-27 is a three-shaft propfan engine developed by Ivchenko Progress. The gas generator was designed using experience from the D-36 turbofan. The D-27 engine was designed to power more-efficient passenger aircraft such as the abandoned Yak-46 project, and it was chosen for the An-70 military transport aircraft. As of 2019, the D-27 is the only contra-rotating propfan engine to enter service.

Geared turbofan turbofan with internal gearing

The geared turbofan is a type of turbofan aircraft engine, with a gearbox between the fan and the low pressure shaft to spin each at optimum angular velocities.

Pratt & Whitney PW1000G

The Pratt & Whitney PW1000G is a high-bypass geared turbofan engine family, currently selected as the exclusive engine for the Airbus A220, Mitsubishi SpaceJet, and Embraer's second generation E-Jets, and as an option on the Irkut MC-21 and Airbus A320neo. The project was previously known as the Geared Turbofan (GTF), and originally the Advanced Technology Fan Integrator (ATFI). The engine is expected to deliver reductions in fuel use and ground noise when used in next-generation aircraft. The PW1000G engine first entered commercial use in January 2016 with Lufthansa's first commercial Airbus A320neo flight.

Kuznetsov NK-8 turbofan aircraft engine

The NK-8 was a low-bypass turbofan engine built by the Kuznetsov Design Bureau, in the 90 kN (20,000 lbf) thrust class. It powered production models of the Ilyushin Il-62 and the Tupolev Tu-154A and B models.

Pratt & Whitney/Allison 578-DX

The Pratt & Whitney/Allison 578-DX was an experimental aircraft engine, a hybrid between a turbofan and a turboprop known as a propfan. The engine was designed in the 1980s to power proposed propfan aircraft such as the Boeing 7J7 and the MD-91 and MD-92 derivatives of the McDonnell Douglas MD-80. As of 2019, it is still one of only four different contra-rotating propfan engines to have flown in service or in flight testing.

Progress D-236 Propfan engine

The Progress D-236 was an experimental aircraft engine, a hybrid between a turbofan and a turboprop known as a propfan. Also known as the Lotarev D-236T, the three-shaft geared engine was designed in the 1980s and 1990s to power proposed propfan aircraft such as the Tupolev Tu-334, Ilyushin Il-118, and Ilyushin Il-88.

Kuznetsov NK-93 Civilian aircraft engine

The Kuznetsov NK-93 was a civilian aircraft engine, a hybrid between a turbofan and a turboprop known as a propfan. The engine was also unique in having a separate duct around the contra-rotating propellers, as most other propfans are unducted. Once described in a respected aviation encyclopedia as "potentially the most fuel-efficient aircraft jet engine ever to be tested," the NK-93 was targeted for derivatives of Soviet/Russian airliners such as the Ilyushin Il-96, Tupolev Tu-204, and Tupolev Tu-330. Five in-flight engine tests were conducted on the NK-93 from December 2006 to December 2008.

References

  1. Turner, Aimee (1 May 2009). "Open season for game-changing name-changing". Future Proof. FlightGlobal/Blogs. Archived from the original on 6 June 2009.
  2. Aviation Week & Space Technology/24 November 2008
  3. Karnazov, Vladimir (3 September 2008). "Yakovlev ready to call for MS-21 systems tenders as design freeze nears". Flight International. Moscow, Russia.
  4. Home » DNW Aero