Process type | chemical |
---|---|
Industrial sector(s) | Chemical industry, oil industry |
Feedstock | oil shale |
Product(s) | shale oil |
Developer(s) | Shell Oil |
The Shell Spher process (Shell Pellet Heat Exchange Retorting) is an above ground fluidization bed retorting technology for shale oil extraction. It is classified as a hot recycled solids technology. [1] [2]
Raw oil shale is crushed to a fine particles. Heat is transferred to oil shale by heat-carrying ceramic balls of size 6 to 8 millimetres (0.24 to 0.31 in). Raw oil shale is preheated in fluidized bed at the temperature of 600 °F (320 °C) in the case if oxygen is used as fluidizing medium, or at 650 °F (340 °C) if non-oxidizing gases are used. Heated ceramic balls fall then through the bed in counter-current direction. The preheated oil shale is further heated in the retorting vessel. The retorted spent shale is cooled in a fast-fluidized bed by the recirculated cool pellets from the preheater; while cooling the spent shale ceramic balls are heated by the spent shale. [3]
An air preheater is any device designed to heat air before another process (for example, combustion in a boiler With the primary objective of increasing the thermal efficiency of the process. They may be used alone or to replace a recuperative heat system or to replace a steam coil.
A thermal oxidizer is a process unit for air pollution control in many chemical plants that decomposes hazardous gases at a high temperature and releases them into the atmosphere.
Petrosix is the world's largest surface oil shale pyrolysis retort with an 11 metres (36 ft) diameter vertical shaft kiln, operational since 1992. It is located in São Mateus do Sul, Brazil, and it is owned and operated by the Brazil energy company Petrobras. Petrosix means also the Petrosix process, an externally generated hot gas technology of shale oil extraction. The technology is tailored to Irati oil shale formation, a Permian formation of the Paraná Basin.
Shale oil extraction is an industrial process for unconventional oil production. This process converts kerogen in oil shale into shale oil by pyrolysis, hydrogenation, or thermal dissolution. The resultant shale oil is used as fuel oil or upgraded to meet refinery feedstock specifications by adding hydrogen and removing sulfur and nitrogen impurities.
Chattanooga Corporation is an American developer of technology for unconventional oil, particularly for tar sands and shale oil extraction.
Oil shale in China is an important source of unconventional oil. A total Chinese oil shale resource amounts of 720 billion tonnes, located in 80 deposits of 47 oil shale basins. This is equal to 48 billion tonnes of shale oil. At the same time there are speculations that the actual resource may even exceed the oil shale resource of the United States.
The Kiviter process is an above ground retorting technology for shale oil extraction.
The TOSCO II process is an above ground retorting technology for shale oil extraction, which uses fine particles of oil shale that are heated in a rotating kiln. The particularity of this process is that it use hot ceramic balls for the heat transfer between the retort and a heater. The process was tested in a 40 tonnes per hour test facility near Parachute, Colorado.
The Galoter process is a shale oil extraction technology for the production of shale oil, a type of synthetic crude oil. In this process, the oil shale is decomposed into shale oil, oil shale gas, and spent residue. Decomposition is caused by mixing raw oil shale with hot oil shale ash generated by the combustion of carbonaceous residue (semi-coke) in the spent residue. The process was developed in the 1950s, and it is used commercially for shale oil production in Estonia. There are projects for further development of this technology and expansion of its usage, e.g., in Jordan and the USA.
The Alberta Taciuk process is an above-ground dry thermal retorting technology for extracting oil from oil sands, oil shale and other organics-bearing materials, including oil contaminated soils, sludges and wastes. The technology is named after its inventor William Taciuk and the Alberta Oil Sands Technology and Research Authority.
The Fushun process is an above-ground retorting technology for shale oil extraction. It is named after the main production site of Fushun, Liaoning province in northeastern China.
The Paraho process is an above ground retorting technology for shale oil extraction. The name "Paraho" is delivered from the words "para homem", which means in Portuguese "for mankind".
The Lurgi–Ruhrgas process is an above-ground coal liquefaction and shale oil extraction technology. It is classified as a hot recycled solids technology.
The gas combustion retort process was an above-ground retorting technology for shale oil extraction. It was a predecessor of the Paraho and Petrosix processes, and modern directly heated oil shale retorting technologies in general.
The Nevada–Texas–Utah retort process was an above-ground shale oil extraction technology to produce shale oil, a type of synthetic crude oil. It heated oil shale in a sealed vessel (retort) causing its decomposition into shale oil, oil shale gas and spent residue. The process was developed in the 1920s and used for shale oil production in the United States and in Australia. The process was simple to operate; however, it was ceased from the operation because of a small capacity and labor extensiveness.
The Superior multimineral process is an above ground shale oil extraction technology designed for production of shale oil, a type of synthetic crude oil. The process heats oil shale in a sealed horizontal segmented vessel (retort) causing its decomposition into shale oil, oil shale gas and spent residue. The particularities of this process is a recovery of saline minerals from the oil shale, and a doughnut-shape of the retort. The process is suitable for processing of mineral-rich oil shales, such as in the Piceance Basin. It has a relatively high reliability and high oil yield. The technology was developed by the American oil company Superior Oil.
The Union process was an above ground shale oil extraction technology for production of shale oil, a type of synthetic crude oil. The process used a vertical retort where heating causes decomposition of oil shale into shale oil, oil shale gas and spent residue. The particularity of this process is that oil shale in the retort moves from the bottom upward to the top, countercurrent to the descending hot gases, by a mechanism known as a rock pump. The process technology was invented by the American oil company Unocal Corporation in late 1940s and was developed through several decades. The largest oil shale retort ever built was the Union B type retort.
The Chevron STB process is an above-ground shale oil extraction technology. It is classified as a hot recycled solids technology.
LLNL HRS process is an above-ground shale oil extraction technology. It is classified as a hot recycled solids technology.
KENTORT II is an above-ground shale oil extraction process developed by the Center for Applied Energy Research of the University of Kentucky. It is a hot recycled solids fluidized bed retorting process developed since 1982 for processing the eastern United States Devonian oil shales. The concept of this process was initiated in 1986 in the test unit.