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Oil shale is an organic-rich fine-grained sedimentary rock containing kerogen (a solid mixture of organic chemical compounds) from which liquid hydrocarbons can be produced. In addition to kerogen, general composition of oil shales constitutes inorganic substance and bitumens. Based on their deposition environment, oil shales are classified as marine, lacustrine and terrestrial oil shales. [1] [2] Oil shales differ from oil-bearing shales, shale deposits that contain petroleum (tight oil) that is sometimes produced from drilled wells. Examples of oil-bearing shales are the Bakken Formation, Pierre Shale, Niobrara Formation, and Eagle Ford Formation. [3] Accordingly, shale oil produced from oil shale should not be confused with tight oil, which is also frequently called shale oil. [3] [4] [5]
A 2016 estimate of global deposits set the total world resources of oil shale equivalent of 6.05 trillion barrels (962 billion cubic metres) of oil in place. [6] Oil shale has gained attention as a potential abundant source of oil. [7] [8] However, the various attempts to develop oil shale deposits have had limited success. Only Estonia and China have well-established oil shale industries, and Brazil, Germany, and Russia utilize oil shale to some extent. [9]
Oil shale can be burned directly in furnaces as a low-grade fuel for power generation and district heating or used as a raw material in chemical and construction-materials processing. [1] Heating oil shale to a sufficiently high temperature causes the chemical process of pyrolysis to yield a vapor. Upon cooling the vapor, the liquid unconventional oil, called shale oil, is separated from combustible oil-shale gas. Shale oil is a substitute for conventional crude oil; however, extracting shale oil is costlier than the production of conventional crude oil both financially and in terms of its environmental impact. [10] Oil-shale mining and processing raise a number of environmental concerns, such as land use, waste disposal, water use, waste-water management, greenhouse-gas emissions and air pollution. [11] [12]
Oil shale, an organic-rich sedimentary rock, belongs to the group of sapropel fuels. [13] It does not have a definite geological definition nor a specific chemical formula, and its seams do not always have discrete boundaries. Oil shales vary considerably in their mineral content, chemical composition, age, type of kerogen, and depositional history, and not all oil shales would necessarily be classified as shales in the strict sense. [14] [15] According to the petrologist Adrian C. Hutton of the University of Wollongong, oil shales are not "geological nor geochemically distinctive rock but rather 'economic' term". [16] Their common defining feature is low solubility in low-boiling organic solvents and generation of liquid organic products on thermal decomposition. [17] Geologists can classify oil shales on the basis of their composition as carbonate-rich shales, siliceous shales, or cannel shales. [18]
Oil shale differs from bitumen-impregnated rocks (other so-called unconventional resources such as oil sands and petroleum reservoir rocks), humic coals and carbonaceous shale. While oil sands do originate from the biodegradation of oil, heat and pressure have not (yet) transformed the kerogen in oil shale into petroleum, which means its maturation does not exceed early mesocatagenetic. [17] [19] [20] Oil shales differ also from oil-bearing shales, shale deposits that contain tight oil that is sometimes produced from drilled wells. Examples of oil-bearing shales are the Bakken Formation, Pierre Shale, Niobrara Formation, and Eagle Ford Formation. [3] Accordingly, shale oil produced from oil shale should not be confused with tight oil, which is called also frequently shale oil. [3] [4] [5]
General composition of oil shales constitutes inorganic matrix, bitumens, and kerogen. While the bitumen portion of oil shales is soluble in carbon disulfide, the kerogen portion is insoluble in carbon disulfide and may contain iron, vanadium, nickel, molybdenum, and uranium. [21] [22] Oil shale contains a lower percentage of organic matter than coal. In commercial grades of oil shale the ratio of organic matter to mineral matter lies approximately between 0.75:5 and 1.5:5. At the same time, the organic matter in oil shale has an atomic ratio of hydrogen to carbon (H/C) approximately 1.2 to 1.8 times lower than for crude oil and about 1.5 to 3 times higher than for coals. [13] [23] [24] The organic components of oil shale derive from a variety of organisms, such as the remains of algae, spores, pollen, plant cuticles and corky fragments of herbaceous and woody plants, and cellular debris from other aquatic and land plants. [23] [25] Some deposits contain significant fossils; Germany's Messel Pit has the status of a UNESCO World Heritage Site. The mineral matter in oil shale includes various fine-grained silicates and carbonates. [1] [13] Inorganic matrix can contain quartz, feldspar, clay (mainly illite and chlorite), carbonate (calcite and dolomite), pyrite and some other minerals. [22]
Another classification, known as the van Krevelen diagram, assigns kerogen types, depending on the hydrogen, carbon, and oxygen content of oil shales' original organic matter. [15] The most commonly used classification of oil shales, developed between 1987 and 1991 by Adrian C. Hutton, adapts petrographic terms from coal terminology. This classification designates oil shales as terrestrial, lacustrine (lake-bottom-deposited), or marine (ocean bottom-deposited), based on the environment of the initial biomass deposit. [1] [2] Known oil shales are predominantly of aquatic (marine, lacustrine) origin. [17] [2] Hutton's classification scheme has proven useful in estimating the yield and composition of the extracted oil. [26]
As source rocks for most conventional oil reservoirs, oil shale deposits are found in all world oil provinces, although most of them are too deep to be exploited economically. [27] As with all oil and gas resources, analysts distinguish between oil shale resources and oil shale reserves. "Resources" refer to all oil shale deposits, while "reserves" represent those deposits from which producers can extract oil shale economically using existing technology. Since extraction technologies develop continuously, planners can only estimate the amount of recoverable kerogen. [10] [1] Although resources of oil shale occur in many countries, only 33 countries possess known deposits of potential economic value. [28] [29] Well-explored deposits, potentially classifiable as reserves, include the Green River deposits in the western United States, the Tertiary deposits in Queensland, Australia, deposits in Sweden and Estonia, the El-Lajjun deposit in Jordan, and deposits in France, Germany, Brazil, China, southern Mongolia and Russia. These deposits have given rise to expectations of yielding at least 40 liters of shale oil per tonne of oil shale, using the Fischer Assay. [1] [15]
A 2016 estimate set the total world resources of oil shale equivalent to yield of 6.05 trillion barrels (962 billion cubic metres) of shale oil, with the largest resource deposits in the United States accounting more than 80% of the world total resource. [6] For comparison, at the same time the world's proven oil reserves are estimated to be 1.6976 trillion barrels (269.90 billion cubic metres). [30] The largest deposits in the world occur in the United States in the Green River Formation, which covers portions of Colorado, Utah, and Wyoming; about 70% of this resource lies on land owned or managed by the United States federal government. [31] Deposits in the United States constitute more than 80% of world resources; other significant resource holders being China, Russia, and Brazil. [6] The amount of economically recoverable oil shale is unknown. [27]
Humans have used oil shale as a fuel since prehistoric times, since it generally burns without any processing. [33] Around 3000 BC, "rock oil" was used in Mesopotamia for road construction and making architectural adhesives. [34] Britons of the Iron Age used tractable oil shales to fashion cists for burial, [35] or just polish it to create ornaments. [36]
In the 10th century, the Arab physician Masawaih al-Mardini (Mesue the Younger) described a method of extraction of oil from "some kind of bituminous shale". [37] The first patent for extracting oil from oil shale was British Crown Patent 330 granted in 1694 to Martin Eele, Thomas Hancock and William Portlock, who had "found a way to extract and make great quantities of pitch, tarr, and oyle out of a sort of stone". [34] [38] [39]
Modern industrial mining of oil shale began in 1837 in Autun, France, followed by exploitation in Scotland, Germany, and several other countries. [40] [41] Operations during the 19th century focused on the production of kerosene, lamp oil, and paraffin; these products helped supply the growing demand for lighting that arose during the Industrial Revolution, supplied from Scottish oil shales. [42] Fuel oil, lubricating oil and grease, and ammonium sulfate were also produced. [43] Scottish production peaked in around 1913, operating 120 oil shale works, [44] producing 3,332,000 tonnes of oil shale, generating around 2% of the global production of petroleum. [45] The Scottish oil-shale industry expanded immediately before World War I partly because of limited access to conventional petroleum resources and the mass production of automobiles and trucks, which accompanied an increase in gasoline consumption; but mostly because the British Admiralty required a reliable fuel source for their fleet as war in Europe loomed.
Although the Estonian and Chinese oil-shale industries continued to grow after World War II, most other countries abandoned their projects because of high processing costs and the availability of cheaper petroleum. [1] [41] [46] [47] Following the 1973 oil crisis, world production of oil shale reached a peak of 46 million tonnes in 1980 before falling to about 16 million tonnes in 2000, because of competition from cheap conventional petroleum in the 1980s. [11] [28]
On 2 May 1982, known in some circles as "Black Sunday", Exxon canceled its US$5 billion Colony Shale Oil Project near Parachute, Colorado, because of low oil prices and increased expenses, laying off more than 2,000 workers and leaving a trail of home foreclosures and small business bankruptcies. [48] In 1986, President Ronald Reagan signed into law the Consolidated Omnibus Budget Reconciliation Act of 1985, which among other things abolished the United States' Synthetic Liquid Fuels Program. [49]
The global oil-shale industry began to revive at the beginning of the 21st century. In 2003, an oil-shale development program restarted in the United States. Authorities introduced a commercial leasing program permitting the extraction of oil shale and oil sands on federal lands in 2005, in accordance with the Energy Policy Act of 2005. [50] [51]
As of 2008 [update] , oil shale is utilized primarily in Brazil, China, Estonia and to some extent in Germany, and Russia. Several additional countries started assessing their reserves or had built experimental production plants, while others had phased out their oil shale industry. [9] Oil shale serves for oil production in Estonia, Brazil, and China; for power generation in Estonia, China, and Germany; for cement production in Estonia, Germany, and China; and for use in chemical industries in China, Estonia, and Russia. [9] [47] [52] [53]
As of 2009 [update] , 80% of oil shale used globally is extracted in Estonia, mainly because Estonia uses several oil-shale-fired power plants, [52] [54] which has an installed capacity of 2,967 megawatts (MW). By comparison, China's oil shale power plants have an installed capacity of 12 MW, and Germany's have 9.9 MW. [28] [55] A 470 MW oil shale power plant in Jordan is under construction as of 2020. [56] Israel, Romania and Russia have in the past run power plants fired by oil shale but have shut them down or switched to other fuel sources such as natural gas. [9] [28] [57] Other countries, such as Egypt, have had plans to construct power plants fired by oil shale, while Canada and Turkey had plans to burn oil shale along with coal for power generation. [28] [58] Oil shale serves as the main fuel for power generation only in Estonia, where 90.3% of country's electrical generation in 2016 was produced from oil shale. [59]
According to the World Energy Council, in 2008 the total production of shale oil from oil shale was 930,000 tonnes, equal to 17,700 barrels per day (2,810 m3/d), of which China produced 375,000 tonnes, Estonia 355,000 tonnes, and Brazil 200,000 tonnes. [60] In comparison, production of the conventional oil and natural gas liquids in 2008 amounted 3.95 billion tonnes or 82.1 million barrels per day (13.1×10 6 m3/d). [61]
Most exploitation of oil shale involves mining followed by shipping elsewhere, after which the shale is burned directly to generate electricity or undertakes further processing. The most common methods of mining involve open-pit mining and strip mining. These procedures remove most of the overlying material to expose the deposits of oil shale and become practical when the deposits occur near the surface. Underground mining of oil shale, which removes less of the overlying material, employs the room-and-pillar method. [62]
The extraction of the useful components of oil shale usually takes place above ground (ex-situ processing), although several newer technologies perform this underground (on-site or in-situ processing). [63] In either case, the chemical process of pyrolysis converts the kerogen in the oil shale to shale oil (synthetic crude oil) and oil shale gas. Most conversion technologies involve heating shale in the absence of oxygen to a temperature at which kerogen decomposes (pyrolyses) into gas, condensable oil, and a solid residue. This usually takes place between 450 °C (842 °F ) and 500 °C (932 °F ). [10] The process of decomposition begins at relatively low temperatures (300 °C or 572 °F) but proceeds more rapidly and more completely at higher temperatures. [64]
In-situ processing involves heating the oil shale underground. Such technologies can potentially extract more oil from a given area of land than ex-situ processes, since they can access the material at greater depths than surface mines can. Several companies have patented methods for in-situ retorting. However, most of these methods remain in the experimental phase. Two in-situ processes could be used: true in-situ processing does not involve mining the oil shale, while modified in-situ processing involves removing part of the oil shale and bringing it to the surface for modified in-situ retorting in order to create permeability for gas flow in a rubble chimney. Explosives rubblize the oil-shale deposit. [65]
Hundreds of patents for oil shale retorting technologies exist; [66] however, only a few dozen have undergone testing. By 2006, only four technologies remained in commercial use: Kiviter, Galoter, Fushun, and Petrosix. [67]
Oil shale is utilized as a fuel for thermal power-plants, burning it (like coal) to drive steam turbines; some of these plants employ the resulting heat for district heating of homes and businesses. In addition to its use as a fuel, oil shale may also serve in the production of specialty carbon fibers, adsorbent carbons, carbon black, phenols, resins, glues, tanning agents, mastic, road bitumen, cement, bricks, construction and decorative blocks, soil-additives, fertilizers, rock-wool insulation, glass, and pharmaceutical products. [52] However, oil shale use for production of these items remains small or only in experimental development. [1] [68] Some oil shales yield sulfur, ammonia, alumina, soda ash, uranium, and nahcolite as shale-oil extraction byproducts. Between 1946 and 1952, a marine type of Dictyonema shale served for uranium production in Sillamäe, Estonia, and between 1950 and 1989 Sweden used alum shale for the same purposes. [1] Oil shale gas has served as a substitute for natural gas, but as of 2009 [update] , producing oil shale gas as a natural-gas substitute remained economically infeasible. [69] [70]
The shale oil derived from oil shale does not directly substitute for crude oil in all applications. It may contain higher concentrations of olefins, oxygen, and nitrogen than conventional crude oil. [49] Some shale oils may have higher sulfur or arsenic content. By comparison with West Texas Intermediate, the benchmark standard for crude oil in the futures-contract market, the Green River shale oil sulfur content ranges from near 0% to 4.9% (in average 0.76%), where West Texas Intermediate's sulfur content has a maximum of 0.42%. [71] The sulfur content in shale oil from Jordan's oil shales may be as high as 9.5%. [72] The arsenic content, for example, becomes an issue for Green River formation oil shale. The higher concentrations of these materials means that the oil must undergo considerable upgrading (hydrotreating) before serving as oil-refinery feedstock. [73] Above-ground retorting processes tended to yield a lower API gravity shale oil than the in situ processes. Shale oil serves best for producing middle-distillates such as kerosene, jet fuel, and diesel fuel. Worldwide demand for these middle distillates, particularly for diesel fuels, increased rapidly in the 1990s and 2000s. [49] [74] However, appropriate refining processes equivalent to hydrocracking can transform shale oil into a lighter-range hydrocarbon (gasoline). [49]
The various attempts to develop oil shale deposits have succeeded only when the cost of shale-oil production in a given region comes in below the price of crude oil or its other substitutes (break-even price). According to a 2005 survey, conducted by the RAND Corporation, the cost of producing a barrel of oil at a surface retorting complex in the United States (comprising a mine, retorting plant, upgrading plant, supporting utilities, and spent shale reclamation), would range between US$70–95 ($440–600/m3, adjusted to 2005 values). This estimate considers varying levels of kerogen quality and extraction efficiency. In order to run a profitable operation, the price of crude oil would need to remain above these levels. The analysis also discussed the expectation that processing costs would drop after the establishment of the complex. The hypothetical unit would see a cost reduction of 35–70% after producing its first 500 million barrels (79 million cubic metres). Assuming an increase in output of 25 thousand barrels per day (4.0×10 3 m3/d) during each year after the start of commercial production, RAND predicted the costs would decline to $35–48 per barrel ($220–300/m3) within 12 years. After achieving the milestone of 1 billion barrels (160 million cubic metres), its costs would decline further to $30–40 per barrel ($190–250/m3). [52] [62] In 2010, the International Energy Agency estimated, based on the various pilot projects, that investment and operating costs would be similar to those of Canadian oil sands, that means would be economic at prices above $60 per barrel at current costs. This figure does not account carbon pricing, which will add additional cost. [27] According to the New Policies Scenario introduced in its World Energy Outlook 2010, a price of $50 per tonne of emitted CO2 adds additional $7.50 cost per barrel of shale oil. [27] As of November 2021, the price of tonne of CO2 exceeded $60.
A 1972 publication in the journal Pétrole Informations ( ISSN 0755-561X) compared shale-based oil production unfavorably with coal liquefaction. The article portrayed coal liquefaction as less expensive, generating more oil, and creating fewer environmental impacts than extraction from oil shale. It cited a conversion ratio of 650 liters (170 U.S. gal; 140 imp gal) of oil per one ton of coal, as against 150 liters (40 U.S. gal; 33 imp gal) of shale oil per one ton of oil shale. [41]
A critical measure of the viability of oil shale as an energy source lies in the ratio of the energy produced by the shale to the energy used in its mining and processing, a ratio known as "energy return on investment" (EROI). A 1984 study estimated the EROI of the various known oil-shale deposits as varying between 0.7–13.3, [75] although known oil-shale extraction development projects assert an EROI between 3 and 10. According to the World Energy Outlook 2010, the EROI of ex-situ processing is typically 4 to 5 while of in-situ processing it may be even as low as 2. However, according to the IEA most of used energy can be provided by burning the spent shale or oil-shale gas. [27] To increase efficiency when retorting oil shale, researchers have proposed and tested several co-pyrolysis processes. [76] [77] [78]
Mining oil shale involves numerous environmental impacts, more pronounced in surface mining than in underground mining. [79] These include acid drainage induced by the sudden rapid exposure and subsequent oxidation of formerly buried materials; the introduction of metals including mercury [80] into surface-water and groundwater; increased erosion, sulfur-gas emissions; and air pollution caused by the production of particulates during processing, transport, and support activities. [11] [12]
Oil-shale extraction can damage the biological and recreational value of land and the ecosystem in the mining area. Combustion and thermal processing generate waste material. In addition, the atmospheric emissions from oil shale processing and combustion include carbon dioxide, a greenhouse gas. Environmentalists oppose production and usage of oil shale, as it creates even more greenhouse gases than conventional fossil fuels. [81] Experimental in situ conversion processes and carbon capture and storage technologies may reduce some of these concerns in the future, but at the same time they may cause other problems, including groundwater pollution. [82] Among the water contaminants commonly associated with oil shale processing are oxygen and nitrogen heterocyclic hydrocarbons. Commonly detected examples include quinoline derivatives, pyridine, and various alkyl homologues of pyridine, such as picoline and lutidine. [83]
Water concerns are sensitive issues in arid regions, such as the western U.S. and Israel's Negev Desert, where plans exist to expand oil-shale extraction despite a water shortage. [84] Depending on technology, above-ground retorting uses between one and five barrels of water per barrel of produced shale-oil. [62] [85] [86] [87] A 2008 programmatic environmental impact statement issued by the U.S. Bureau of Land Management stated that surface mining and retort operations produce 2 to 10 U.S. gallons (7.6 to 37.9 L; 1.7 to 8.3 imp gal) of waste water per 1 short ton (0.91 t) of processed oil shale. [85] In situ processing, according to one estimate, uses about one-tenth as much water. [88]
Environmental activists, including members of Greenpeace, have organized strong protests against the oil shale industry. In one result, Queensland Energy Resources put the proposed Stuart Oil Shale Project in Australia on hold in 2004. [11] [89]
Some comets contain massive amounts of an organic material almost identical to high grade oil shale, the equivalent of cubic kilometers of such mixed with other material; [90] for instance, corresponding hydrocarbons were detected in a probe fly-by through the tail of Halley's Comet in 1986. [91]
Shale oil is an unconventional oil produced from oil shale rock fragments by pyrolysis, hydrogenation, or thermal dissolution. These processes convert the organic matter within the rock (kerogen) into synthetic oil and gas. The resulting oil can be used immediately as a fuel or upgraded to meet refinery feedstock specifications by adding hydrogen and removing impurities such as sulfur and nitrogen. The refined products can be used for the same purposes as those derived from crude oil.
Oil shale geology is a branch of geologic sciences which studies the formation and composition of oil shales–fine-grained sedimentary rocks containing significant amounts of kerogen, and belonging to the group of sapropel fuels. Oil shale formation takes place in a number of depositional settings and has considerable compositional variation. Oil shales can be classified by their composition or by their depositional environment. Much of the organic matter in oil shales is of algal origin, but may also include remains of vascular land plants. Three major type of organic matter (macerals) in oil shale are telalginite, lamalginite, and bituminite. Some oil shale deposits also contain metals which include vanadium, zinc, copper, and uranium.
Oil shale reserves refers to oil shale resources that are economically recoverable under current economic conditions and technological abilities. Oil shale deposits range from small presently economically unrecoverable to large potentially recoverable resources. Defining oil shale reserves is difficult, as the chemical composition of different oil shales, as well as their kerogen content and extraction technologies, vary significantly. The economic feasibility of oil shale extraction is highly dependent on the price of conventional oil; if the price of crude oil per barrel is less than the production price per barrel of oil shale, it is uneconomic.
The oil shale industry is an industry of mining and processing of oil shale—a fine-grained sedimentary rock, containing significant amounts of kerogen, from which liquid hydrocarbons can be manufactured. The industry has developed in Brazil, China, Estonia and to some extent in Germany and Russia. Several other countries are currently conducting research on their oil shale reserves and production methods to improve efficiency and recovery. Estonia accounted for about 70% of the world's oil shale production in a study published in 2005.
Shale oil extraction is an industrial process for unconventional oil production. This process converts kerogen in oil shale into shale oil by pyrolysis, hydrogenation, or thermal dissolution. The resultant shale oil is used as fuel oil or upgraded to meet refinery feedstock specifications by adding hydrogen and removing sulfur and nitrogen impurities.
Oil shale economics deals with the economic feasibility of oil shale extraction and processing. Although usually oil shale economics is understood as shale oil extraction economics, the wider approach evaluates usage of oil shale as a whole, including for the oil-shale-fired power generation and production of by-products during retorting or shale oil upgrading processes.
Environmental impact of the oil shale industry includes the consideration of issues such as land use, waste management, and water and air pollution caused by the extraction and processing of oil shale. Surface mining of oil shale deposits causes the usual environmental impacts of open-pit mining. In addition, the combustion and thermal processing generate waste material, which must be disposed of, and harmful atmospheric emissions, including carbon dioxide, a major greenhouse gas. Experimental in-situ conversion processes and carbon capture and storage technologies may reduce some of these concerns in future, but may raise others, such as the pollution of groundwater.
The history of the oil shale industry started in ancient times. The modern industrial use of oil shale for oil extraction dates to the mid-19th century and started growing just before World War I because of the mass production of automobiles and trucks and the supposed shortage of gasoline for transportation needs. Between the World Wars oil shale projects were begun in several countries.
Oil shale gas is a synthetic non-condensable gas mixture (syngas) produced by oil shale thermal processing (pyrolysis). Although often referred to as shale gas, it differs from the natural gas produced from shale, which is also known as shale gas.
Kukersite is a light-brown marine type oil shale of Ordovician age. It is found in the Baltic Oil Shale Basin in Estonia and North-West Russia. It is of the lowest Upper Ordovician formation, formed some 460 million years ago. It was named after the German name of the Kukruse Manor in the north-east of Estonia by the Russian paleobotanist Mikhail Zalessky in 1917. Some minor kukersite resources occur in sedimentary basins of Michigan, Illinois, Wisconsin, North Dakota, and Oklahoma in North America and in the Amadeus and Canning basins of Australia.
Oil shale in China is an important source of unconventional oil. A total Chinese oil shale resource amounts of 720 billion tonnes, located in 80 deposits of 47 oil shale basins. This is equal to 48 billion tonnes of shale oil. At the same time there are speculations that the actual resource may even exceed the oil shale resource of the United States.
Oil shale in Jordan represents a significant resource. Oil shale deposits in Jordan underlie more than 60% of Jordanian territory. The total resources amounts to 31 billion tonnes of oil shale.
There are two kinds of oil shale in Estonia, both of which are sedimentary rocks laid down during the Ordovician geologic period. Graptolitic argillite is the larger oil shale resource, but, because its organic matter content is relatively low, it is not used industrially. The other is kukersite, which has been mined for more than a hundred years. Kukersite deposits in Estonia account for 1% of global oil shale deposits.
Narva Oil Plant is a commercial scale shale oil retorting facility located in Auvere near Narva, Estonia. The plant produces shale oil from oil shale by using Galoter/Eneffit technology. The facility belongs to Enefit Energiatootmine, a subsidiary of Eesti Energia.
The Kiviter process is an above ground retorting technology for shale oil extraction.
The Galoter process is a shale oil extraction technology for the production of shale oil, a type of synthetic crude oil. In this process, the oil shale is decomposed into shale oil, oil shale gas, and spent residue. Decomposition is caused by mixing raw oil shale with hot oil shale ash generated by the combustion of carbonaceous residue (semi-coke) in the spent residue. The process was developed in the 1950s, and it is used commercially for shale oil production in Estonia. There are projects for further development of this technology and expansion of its usage, e.g., in Jordan and the USA.
The Alberta Taciuk process is an above-ground dry thermal retorting technology for extracting oil from oil sands, oil shale and other organics-bearing materials, including oil contaminated soils, sludges and wastes. The technology is named after its inventor William Taciuk and the Alberta Oil Sands Technology and Research Authority.
The Fushun process is an above-ground retorting technology for shale oil extraction. It is named after the main production site of Fushun, Liaoning province in northeastern China.
Oil shale in Morocco represents a significant potential resource. The ten known oil shale deposits in Morocco contain over 53.381 billion barrels of shale oil. Although Moroccan oil shale has been studied since the 1930s and several pilot plants have extracted shale oil from the local formations, commercial extraction was not underway as of 2011.
Spent shale or spent oil shale is a solid residue from the shale oil extraction process of producing synthetic shale oil from oil shale. It consists of inorganic compounds (minerals) and remaining organic matter known as char—a carbonaceous residue formed from kerogen. Depending on the extraction process and the amount of remaining organic matter, spent shale may be classified as oil shale coke, semi-coke or coke-ash residue, known also as oil shale ash. According to the European Union waste list all these types of spent shale are classified as hazardous waste.
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