Extraction of petroleum

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Pumpjack on an oil well in Texas Oil well.jpg
Pumpjack on an oil well in Texas

Petroleum is a fossil fuel that can be drawn from beneath the Earth's surface. Reservoirs of petroleum are formed through the mixture of plants, algae, and sediments in shallow seas under high pressure. Petroleum is mostly recovered from oil drilling. Seismic surveys and other methods are used to locate oil reservoirs. Oil rigs and oil platforms are used to drill long holes into the earth to create an oil well and extract petroleum. After extraction, oil is refined to make gasoline and other products such as tires and refrigerators. Extraction of petroleum can be dangerous and have led to oil spills. [1]

Contents

Locating the oil field

Geologists and geophysicists use seismic surveys to search for geological structures that may form oil reservoirs. The "classic" method includes making an underground explosion nearby and observing the seismic response, which provides information about the geological structures underground. However, "passive" methods that extract information from naturally occurring seismic waves are also used. [2]

Other instruments such as gravimeters and magnetometers are also used in the search for petroleum. Extracting crude oil normally starts with drilling wells into an underground reservoir. When an oil well has been tapped, a geologist (known on the rig as the "mudlogger") will note its presence.

Historically in the United States, in some oil fields the oil rose naturally to the surface, but most of these fields have long since been used up, except in parts of Alaska. Often many wells (called multilateral wells) are drilled into the same reservoir, to an economically viable extraction rate. Some wells (secondary wells) may pump water, steam, acids or various gas mixtures into the reservoir to raise or maintain the reservoir pressure and economical extraction

Drilling

The oil well is created by drilling a long hole into the earth with an oil rig. A steel pipe (casing) is placed in the hole, to provide structural integrity to the newly drilled well bore. Holes are then made in the base of the well to enable oil to pass into the bore. Finally, a collection of valves called a "Christmas tree" is fitted to the top; the valves regulate pressures and control flow. The drilling process comes under "upstream", one of the three main services in the oil industry, along with mid-stream and downstream.

Oil extraction and recovery

Primary recovery

During the primary recovery stage, reservoir drive comes from a number of natural mechanisms:

Recovery factor during the primary recovery stage is typically 5-15%. [3]

When the underground pressure in the oil reservoir is sufficient to force the oil (along with some associated gas) to the surface, all that is necessary to capture oil is to place a complex arrangement of valves (the Christmas tree) on the well head and further to connect the well to a pipeline network for storage and processing. Sometimes, during primary recovery, to increase extraction rates, pumps, such as beam pumps and electrical submersible pumps (ESPs), are used to bring the oil to the surface; these are known as artificial lifting mechanisms.

Secondary recovery

Over the lifetime of a well, the pressure falls. After natural reservoir drive diminishes and there is insufficient underground pressure to force the oil to the surface, secondary recovery methods are applied. These rely on supplying external energy to the reservoir by injecting fluids to increase reservoir pressure, hence increasing or replacing the natural reservoir drive with an artificial drive. Secondary recovery techniques increase the reservoir's pressure by water injection, gas reinjection and gas lift. Gas reinjection and lift each use associated gas, carbon dioxide or some other inert gas to reduce the density of the oil-gas mixture; improving its mobility. The typical recovery factor from water injection operations is about 30%, depending on the properties of the oil and the characteristics of the reservoir rock. On average, the recovery factor after primary and secondary oil recovery operations is between 35 and 45%. [3]

Enhanced recovery

Steam is injected into many oil fields where the oil is thicker and heavier than normal crude oil. The extraction of Oil using steam.jpg
Steam is injected into many oil fields where the oil is thicker and heavier than normal crude oil.

Enhanced, or tertiary oil recovery methods, further increase mobility of the oil in order to increase extraction.

Thermally enhanced oil recovery methods (TEOR) are tertiary recovery techniques that heat the oil, reducing its viscosity and making it easier to extract. Steam injection is the most common form of TEOR, and it is often done with a cogeneration plant. This type of cogeneration plant uses a gas turbine to generate electricity, and the waste heat is used to produce steam, which is then injected into the reservoir. This form of recovery is used extensively to increase oil extraction in the San Joaquin Valley, which yields a very heavy oil, yet accounts for ten percent of the United States' oil extraction.[ citation needed ] Fire flooding (In-situ burning) is another form of TEOR, but instead of steam, some of the oil is burned to heat the surrounding oil.

Occasionally, surfactants (detergents) are injected to alter the surface tension between the water and the oil in the reservoir, mobilizing oil which would otherwise remain in the reservoir as residual oil. [4]

Another method to reduce viscosity is carbon dioxide flooding.

Tertiary recovery allows another 5% to 15% of the reservoir's oil to be recovered. [3] In some California heavy oil fields, steam injection has doubled or even tripled the oil reserves and ultimate oil recovery. [5] For example, see Midway-Sunset Oil Field, California's largest oilfield.

Tertiary recovery begins when secondary oil recovery is not enough to continue adequate extraction, but only when the oil can still be extracted profitably. This depends on the cost of the extraction method and the current price of crude oil. When prices are high, previously unprofitable wells are brought back into use, and when they are low, extraction is curtailed.

The use of microbial treatments is another tertiary recovery method. Special blends of the microbes are used to treat and break down the hydrocarbon chain in oil, making the oil easy to recover. It is also more economical versus other conventional methods. In some states such as Texas, there are tax incentives for using these microbes in what is called a secondary tertiary recovery. Very few companies supply these microbes.[ quantify ]

Recovery rates

The amount of recoverable oil is determined by a number of factors:

When the reservoir rocks are "tight", as in shale, oil generally cannot flow through, but when they are permeable, as in sandstone, oil flows freely.

Estimated ultimate recovery

Although recovery of a well cannot be known with certainty until the well ceases production, petroleum engineers often determine an estimated ultimate recovery (EUR) based on decline rate projections years into the future. Various models, mathematical techniques, and approximations are used.

Shale gas EUR is difficult to predict, and it is possible to choose recovery methods that tend to underestimate decline of the well beyond that which is reasonable.

Health and safety

The oil and gas extraction workforce faces unique health and safety challenges and is recognized by the National Institute for Occupational Safety and Health (NIOSH) as a priority industry sector in the National Occupational Research Agenda (NORA) to identify and provide intervention strategies regarding occupational health and safety issues. [6] [7] During 2003–2013, the annual rate of occupational fatalities significantly decreased 36.3%; however, the number of work-related fatalities in the U.S. oil and gas extraction industry increased 27.6%, with a total of 1,189 deaths because the size of the workforce grew during this period. Two-thirds of all worker fatalities were attributed to transportation incidents and contact with objects or equipment. More than 50% of persons fatally injured were employed by companies that service wells. Hazard controls include land transportation safety policies and engineering controls such as automated technologies. [8]

In 2023, the CDC published that 470 workers had died from 2014 to 2019. [9]

When oil and gas are burned they release carbon dioxide into the air. Fossil fuels, such as oil, are responsible for 89% of the CO2 emissions. [10] Carbon emissions cause climate change which negatively impacts people's safety by raising sea levels and worsening weather.

Oil can also cause oil spills, which pollutes the ocean. [10]

See also

Related Research Articles

<span class="mw-page-title-main">Natural gas</span> Gaseous fossil fuel

Natural gas is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane (95%) in addition to various smaller amounts of other higher alkanes. Traces of carbon dioxide, nitrogen, hydrogen sulfide, and helium are also usually present. Methane is colorless and odorless, and the second largest greenhouse gas contributor to global climate change after carbon dioxide. Because natural gas is odorless, odorizers such as mercaptan are commonly added to it for safety so that leaks can be readily detected.

<span class="mw-page-title-main">Petroleum</span> Naturally occurring combustible liquid

Petroleum is a naturally occurring yellowish-black liquid mixture. It consists mainly of hydrocarbons, and is found in geological formations. The term petroleum refers both to naturally occurring unprocessed crude oil, as well as to petroleum products that consist of refined crude oil.

<span class="mw-page-title-main">Petroleum engineering</span> Extracting crude oil and natural gas

Petroleum engineering is a field of engineering concerned with the activities related to the production of hydrocarbons, which can be either crude oil or natural gas. Exploration and production are deemed to fall within the upstream sector of the oil and gas industry. Exploration, by earth scientists, and petroleum engineering are the oil and gas industry's two main subsurface disciplines, which focus on maximizing economic recovery of hydrocarbons from subsurface reservoirs. Petroleum geology and geophysics focus on provision of a static description of the hydrocarbon reservoir rock, while petroleum engineering focuses on estimation of the recoverable volume of this resource using a detailed understanding of the physical behavior of oil, water and gas within porous rock at very high pressure.

Petroleum geology is the study of the origins, occurrence, movement, accumulation, and exploration of hydrocarbon fuels. It refers to the specific set of geological disciplines that are applied to the search for hydrocarbons.

<span class="mw-page-title-main">Oil well</span> Well drilled to extract crude oil and/or gas

An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve and if necessary equipped with extraction devices such as pumpjacks. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in difficult-to-access locations, e.g., offshore. The process of modern drilling for wells first started in the 19th century but was made more efficient with advances to oil drilling rigs and technology during the 20th century.

<span class="mw-page-title-main">North Sea oil</span> Hydrocarbons from the North Sea

North Sea oil is a mixture of hydrocarbons, comprising liquid petroleum and natural gas, produced from petroleum reservoirs beneath the North Sea.

Gas reinjection is the reinjection of natural gas into an underground reservoir, typically one already containing both natural gas and crude oil, in order to increase the pressure within the reservoir and thus induce the flow of crude oil or else sequester gas that cannot be exported. This is not to be confused with gas lift, where gas is injected into the annulus of the well rather than the reservoir. After the crude has been pumped out, the natural gas is once again recovered. Since many of the wells found around the world contain heavy crude, this process increases their production. The basic difference between light crude and heavy crude is its viscosity and pumpability—the lighter the crude the easier it is to pump. Recovery of hydrocarbons in a well is generally limited to 50% and 75–80%. Recycling of natural gas or other inert gases causes the pressure to rise in the well, thus causing more gas molecules to dissolve in the oil lowering its viscosity and thereby increasing the well's output. Air is not suitable for repressuring wells because it tends to cause deterioration of the oil, thus carbon dioxide or natural gas is used to repressure the well. The term 'gas-reinjection' is also sometimes referred to as repressuring—the term being used only to imply that the pressure inside the well is being increased to aid recovery.

<span class="mw-page-title-main">Drilling rig</span> Integrated system to drill wells

A drilling rig is an integrated system that drills wells, such as oil or water wells, or holes for piling and other construction purposes, into the earth's subsurface. Drilling rigs can be massive structures housing equipment used to drill water wells, oil wells, or natural gas extraction wells, or they can be small enough to be moved manually by one person and such are called augers. Drilling rigs can sample subsurface mineral deposits, test rock, soil and groundwater physical properties, and also can be used to install sub-surface fabrications, such as underground utilities, instrumentation, tunnels or wells. Drilling rigs can be mobile equipment mounted on trucks, tracks or trailers, or more permanent land or marine-based structures. The term "rig" therefore generally refers to the complex equipment that is used to penetrate the surface of the Earth's crust.

Heavy crude oil is highly viscous oil that cannot easily flow from production wells under normal reservoir conditions.

<span class="mw-page-title-main">Petroleum reservoir</span> Subsurface pool of hydrocarbons

A petroleum reservoir or oil and gas reservoir is a subsurface accumulation of hydrocarbons contained in porous or fractured rock formations. Such reservoirs form when kerogen is created in surrounding rock by the presence of high heat and pressure in the Earth's crust.

Enhanced oil recovery, also called tertiary recovery, is the extraction of crude oil from an oil field that cannot be extracted otherwise. Whereas primary and secondary recovery techniques rely on the pressure differential between the surface and the underground well, enhanced oil recovery functions by altering the physical or chemical properties of the oil itself in order to make it easier to extract. When EOR is used, 30% to 60% or more of a reservoir's oil can be extracted, compared to 20% to 40% using only primary and secondary recovery.

Steam-assisted gravity drainage is an enhanced oil recovery technology for producing heavy crude oil and bitumen. It is an advanced form of steam stimulation in which a pair of horizontal wells are drilled into the oil reservoir, one a few metres above the other. High pressure steam is continuously injected into the upper wellbore to heat the oil and reduce its viscosity, causing the heated oil to drain into the lower wellbore, where it is pumped out. Dr. Roger Butler, engineer at Imperial Oil from 1955 to 1982, invented the steam assisted gravity drainage (SAGD) process in the 1970s. Butler "developed the concept of using horizontal pairs of wells and injected steam to develop certain deposits of bitumen considered too deep for mining". In 1983 Butler became director of technical programs for the Alberta Oil Sands Technology and Research Authority (AOSTRA), a crown corporation created by Alberta Premier Lougheed to promote new technologies for oil sands and heavy crude oil production. AOSTRA quickly supported SAGD as a promising innovation in oil sands extraction technology.

<span class="mw-page-title-main">Shengli Oil Field</span> Oil field in China

The Shengli Oil Field is the second-largest oil field in China. Located in the delta of the Yellow River, it was discovered in 1961, and oil production began in earnest in 1964. Oil output quickly increased, peaking in 1991 at 33.55 million tons. While output has decreased since then, enhanced oil recovery techniques have maintained oil production at high levels, producing around 650,000 barrels (103,000 m3) per day.

<span class="mw-page-title-main">Reservoir engineering</span>

Reservoir engineering is a branch of petroleum engineering that applies scientific principles to the fluid flow through a porous medium during the development and production of oil and gas reservoirs so as to obtain a high economic recovery. The working tools of the reservoir engineer are subsurface geology, applied mathematics, and the basic laws of physics and chemistry governing the behavior of liquid and vapor phases of crude oil, natural gas, and water in reservoir rock. Of particular interest to reservoir engineers is generating accurate reserves estimates for use in financial reporting to the SEC and other regulatory bodies. Other job responsibilities include numerical reservoir modeling, production forecasting, well testing, well drilling and workover planning, economic modeling, and PVT analysis of reservoir fluids. Reservoir engineers also play a central role in field development planning, recommending appropriate and cost-effective reservoir depletion schemes such as waterflooding or gas injection to maximize hydrocarbon recovery. Due to legislative changes in many hydrocarbon-producing countries, they are also involved in the design and implementation of carbon sequestration projects in order to minimise the emission of greenhouse gases.

Carbon dioxide (CO2) flooding is a process in which carbon dioxide is injected into an oil reservoir to increase the output when extracting oil. This is most often used in reservoirs where production rates have declined due to depletion.

<span class="mw-page-title-main">Steam injection (oil industry)</span> Method of extracting heavy crude oil

Steam injection is an increasingly common method of extracting heavy crude oil. Used commercially since the 1960s, it is considered an enhanced oil recovery (EOR) method and is the main type of thermal stimulation of oil reservoirs. There are several different forms of the technology, with the two main ones being Cyclic Steam Stimulation and Steam Flooding. Both are most commonly applied to oil reservoirs, which are relatively shallow and which contain crude oils which are very viscous at the temperature of the native underground formation. Steam injection is widely used in the San Joaquin Valley of California (US), the Lake Maracaibo area of Venezuela, and the oil sands of northern Alberta, Canada.

B3 is a major oil and gas field in the Baltic Sea. The field is located 80 km north of the Polish coastal town Rozewie. The crude oil is also referred to as Rozewie crude. Processing, drilling and accommodation is based on the jack up rig Baltic Beta located in the field. Most of the oil is shipped by tanker to the Gdańsk refinery as a part of the refinery feedstock. The associated gas is transmitted by pipeline to the combined heat and power (CHP) plant in Wladyslawowo.

Heavy oil production is a developing technology for extracting heavy oil in industrial quantities. Estimated reserves of heavy oil are over 6 trillion barrels, three times that of conventional oil and gas.

The Weyburn-Midale Carbon Dioxide Project was, as of 2008, the world's largest carbon capture and storage project. It has since been overtaken in terms of carbon capture capacity by projects such as the Shute Creek project and the Century Plant. It is located in Midale, Saskatchewan, Canada.

<span class="mw-page-title-main">Unconventional (oil and gas) reservoir</span> Type of hydrocarbon reservoir

Unconventional reservoirs, or unconventional resources are accumulations where oil and gas phases are tightly bound to the rock fabric by strong capillary forces, requiring specialized measures for evaluation and extraction.

References

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  2. "A technology web site of a passive - seismic based company". Archived from the original on 2007-09-28. Retrieved 2007-08-31.
  3. 1 2 3 E. Tzimas (2005). "Enhanced Oil Recovery using Carbon Dioxide in the European Energy System" (PDF). European Commission Joint Research Center. Retrieved 2012-11-01.{{cite journal}}: Cite journal requires |journal= (help)
  4. "New Billions In Oil" Popular Mechanics, March 1933 -- ie article on invention of water injection and detergents for oil recovery
  5. Growth History of Oil Reserves in Major California Oil Fields During the Twentieth Century, USGS Bulletin 2172-H, 2005
  6. "CDC - NIOSH - NORA Oil and Gas Extraction Council". www.cdc.gov. 2019-02-12. Retrieved 2019-03-14.
  7. "NORA Oil and Gas Extraction Council - Research Agenda". www.cdc.gov. 2019-02-12. Retrieved 2019-03-14.
  8. Mason, Krystal L.; Retzer, Kyla D.; Hill, Ryan; Lincoln, Jennifer M. (2015-05-29). "Occupational Fatalities During the Oil and Gas Boom — United States, 2003–2013". U.S. Centers for Disease Control and Prevention . Retrieved 2018-11-02.
  9. Wingate, Kaitlin C. (2023). "Fatalities in Oil and Gas Extraction Database, an Industry-Specific Worker Fatality Surveillance System — United States, 2014–2019". MMWR. Surveillance Summaries. doi:10.15585/mmwr.ss7208a1 . Retrieved 2023-09-02.
  10. 1 2 "Fossil fuels and climate change: the facts". www.clientearth.org. Retrieved 2024-02-27.